Air pressure forming device for aged tea cakes

By designing the rotary pressing mechanism and the feeding mechanism of the air pressure forming device of the Chencha cake, the problem of easy rotation of the existing device when the rotation stops is solved, rapid pressing and efficient cutting of the Chencha tea is achieved, and the molding efficiency and quality of the tea cake is improved.

CN222997341UActive Publication Date: 2025-06-20武夷山民品茶业有限公司
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Patent Information

Application Number
CN202422030073.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-06-20
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The existing pressing device for mulberry leaf white tea tea cakes is prone to rotate due to external force collision when the rotating plate is stopped, resulting in the molding pressing cylinder being unable to effectively press and mold the tea leaves.

Method used

An old tea cake air pressure forming device is designed, including a rotary pressing mechanism and a feeding mechanism. The rotating pressing mechanism drives the worm, worm gear, linkage rod and rotating disc through the first motor, so that the placement cylinder can be rotated to the bottom of the pressing cylinder, and the first cylinder drives the pressing plate and the slide plate to move downward, so that the pressing cylinder presses and molds the old tea inside the placed cylinder. The feeding mechanism drives the rotation shaft through the second motor, stirs the old tea and moves the baffle through the second cylinder, so that the old tea can be discharged smoothly and enters the placement cylinder.

Benefits of technology

The rapid pressing and forming of old tea is achieved, the molding efficiency and quality of tea cakes are improved, the problem of loose tea cakes is avoided, and the operation time of staff is saved.

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Abstract

The utility model relates to the technical field of aged tea pressing forming, and discloses an aged tea cake air pressure forming device which is characterized in that a fixing frame is fixedly connected to the top of a supporting frame, a rotating pressing mechanism is arranged on the inner side of the supporting frame, a discharging mechanism is arranged on the right side of the top of the fixing frame, and the rotating pressing mechanism comprises a rotating assembly and a pressing assembly; the rotating assembly is arranged on the inner side of the supporting frame, the pressing assembly is arranged on the inner side of the fixing frame, the rotating assembly comprises a bearing frame, the bearing frame is fixedly connected to the bottom of the supporting frame, and a linkage rod is rotationally connected to the bottom of the inner side of the bearing frame. After old tea is placed in a placing barrel, a first motor drives a worm, a worm gear, a linkage rod, a rotating disc and the placing barrel to rotate, so that the placing barrel can rotate to the bottom of a pressing barrel, a first air cylinder drives a pressing plate and a sliding plate to move downwards, and the sliding plate and a linkage plate drive the pressing barrel to move downwards; and the pressing cylinder can press the aged tea in the placing cylinder.
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Description

Technical Field

[0001] The utility model relates to the technical field of pressing and forming of aged tea, in particular to a pneumatic forming device for aged tea cakes. Background Technique

[0002] Aged tea refers to tea that has been stored for a period of time after being picked and processed, causing certain transformations in the contained substances in the tea, thus forming a unique flavor and quality different from that of new tea. An aged tea cake refers to a tea cake that has been aged for a certain time. A tea cake, also known as cake tea, is a tea product in which tea leaves are tightly pressed into a cake shape, facilitating storage and transportation.

[0003] For a pressing device for mulberry leaf white tea cakes with the publication number CN 113678923 B, after tea leaves are injected into the forming groove, they successively undergo exhaust and pressing forming by an exhaust pressing barrel and a forming pressing barrel, pre-treating the air inside the tea leaves during pressing, reducing the phenomenon that a large amount of gas is carried inside the tea cake during pressing and causing the tea cake to be prone to looseness after pressing. At the same time, the exhaust pressing barrel can be lifted and lowered synchronously with the forming pressing barrel after continuously pressing two groups of tea leaves, improving the processing efficiency of the tea cake.

[0004] For this pressing device for mulberry leaf white tea cakes, the rotating motor drives the rotating disk to rotate, but the rotating motor itself does not have a self-locking function. When the rotating disk stops rotating the pressing pliers, the rotating disk is easily rotated by an external force collision, causing the forming pressing cylinder to be unable to press and form the tea leaves. Therefore, improvement is needed. Content of the Utility Model

[0005] The purpose of the utility model is to provide a pneumatic forming device for aged tea cakes to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A pneumatic forming device for aged tea cakes, including a support frame, a fixed frame is fixedly connected to the top of the support frame, a rotating pressing mechanism is arranged inside the support frame, and a feeding mechanism is arranged on the right side of the top of the fixed frame;

[0007] The rotating pressing mechanism includes a rotating component and a pressing component. The rotating component is arranged inside the support frame, and the pressing component is arranged inside the fixed frame;

[0008] The rotating component includes a load-bearing frame, the load-bearing frame is fixedly connected to the bottom of the support frame, a linkage rod is rotatably connected to the bottom inside the load-bearing frame, a worm gear is fixedly connected to the periphery of the linkage rod, a worm is meshed with the right side of the worm gear, a first motor is fixedly connected to the front of the worm, the first motor is fixedly connected to the bottom of the support frame, a rotating disk is fixedly connected to the top of the linkage rod, a support member is fixedly connected to the periphery of the bottom of the rotating disk, and a placing cylinder is fixedly connected to the top of the rotating disk.

[0009] Preferably, a circular hole corresponding to the position of the linkage rod is formed inside the support frame, and the linkage rod is rotatably connected to the inside of the circular hole. Through the formed circular hole, when the worm drives the worm wheel to rotate, the worm wheel can drive the rotating disk to rotate through the linkage rod, so that the position of the placing cylinder on the top of the rotating disk can be changed.

[0010] Preferably, a sliding groove corresponding to the movement track of the support member is formed inside the support frame, and the support member is slidably connected to the inside of the sliding groove. Through the formed sliding groove, the support member can slide inside the support frame, and the support member arranged can support the rotating disk, so that the rotating disk is more stable during the rotation process.

[0011] Preferably, the pressing assembly includes a connecting frame, the connecting frame is fixedly connected to the left side of the top of the fixed frame, a first air cylinder is fixedly connected to the top of the connecting frame, a pressing plate is fixedly connected to the bottom of the first air cylinder, a sliding plate is fixedly connected to the bottom of the pressing plate, a linkage plate is fixedly connected to the bottom of the sliding plate, and a pressing cylinder is fixedly connected to the bottom of the linkage plate.

[0012] Preferably, a rectangular groove corresponding to the movement track of the sliding plate is formed inside the fixed frame, and the sliding plate is slidably connected to the inside of the rectangular groove. Through the formed rectangular groove, the sliding plate is more stable during the movement process.

[0013] Preferably, the blanking mechanism includes a storage box, the storage box is fixedly connected to the right side of the top of the fixed frame, a second motor is fixedly connected to the top of the storage box, a rotating shaft is fixedly connected to the bottom of the second motor, a stirring rod is fixedly connected to the periphery of the rotating shaft, a blanking cylinder is fixedly connected to the left side of the bottom of the storage box, a baffle is slidably connected to the inside of the blanking cylinder, a second air cylinder is fixedly connected to the right side of the baffle, and a fixing plate is fixedly connected to the left side of the second air cylinder, and the fixing plate is fixedly connected to the inner top of the fixed frame.

[0014] Preferably, a sliding groove corresponding to the movement track of the baffle is formed inside the blanking cylinder, and the baffle is slidably connected to the inside of the sliding groove. Through the formed sliding groove, the baffle can slide inside the blanking cylinder, so that the blanking speed of the blanking cylinder can be adjusted.

[0015] Compared with the prior art, the utility model provides a device for pneumatically forming aged tea cakes, and has the following beneficial effects:

[0016] 1. For this aged tea cake pneumatic forming device, through the rotation pressing mechanism set, when it is necessary to press and form the aged tea inside the placing cylinder, after placing the aged tea into the placing cylinder, the first motor drives the worm, worm gear, linkage rod, rotating disk and the placing cylinder to rotate, so that the placing cylinder can rotate to the bottom of the pressing cylinder. The first air cylinder drives the pressing plate and the sliding plate to move downward, so that the sliding plate and the linkage plate drive the pressing cylinder to move downward, enabling the pressing cylinder to press the aged tea inside the placing cylinder, and enabling the aged tea to be quickly pressed and formed.

[0017] 2. For this aged tea cake pneumatic forming device, through the feeding mechanism set, when it is necessary to feed the aged tea, pour the aged tea into the storage box. The second motor drives the rotating shaft to rotate, so that the rotating shaft slowly stirs the aged tea through the stirring rod, making it not easy to block when the aged tea is fed. The second air cylinder drives the baffle to move, so that the baffle can slide out of the feeding cylinder, enabling the aged tea to enter the placing cylinder through the feeding cylinder, so that the staff does not need to frequently place the aged tea, saving time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings:

[0019] Figure 1 It is a front view structural schematic diagram of the present invention;

[0020] Figure 2 It is a structural schematic diagram of the rotation pressing mechanism;

[0021] Figure 3 It is a structural schematic diagram of the rotation assembly;

[0022] Figure 4 It is a structural schematic diagram of the pressing assembly;

[0023] Figure 5 It is a structural schematic diagram of the feeding mechanism.

[0024] In the figure: 1, support frame; 2, fixing frame; 3, rotating pressing mechanism; 31, rotating assembly; 311, first motor; 312, worm; 313, linkage rod; 314, worm gear; 315, load-bearing frame; 316, placing cylinder; 317, rotating disk; 318, support member; 32, pressing assembly; 321, pressing cylinder; 322, linkage plate; 323, connecting frame; 324, sliding plate; 325, pressing plate; 326, first cylinder; 4, blanking mechanism; 41, blanking cylinder; 42, storage box; 43, stirring rod; 44, rotating shaft; 45, second motor; 46, second cylinder; 47, fixing plate; 48, baffle plate. Detailed implementation manners

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0026] In the present invention, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0027] The present invention provides the following technical solutions:

[0028] Embodiment 1

[0029] Please refer to Figures 1-5 , the present invention provides a technical solution: a pneumatic forming device for old tea cakes, including a support frame 1, a fixing frame 2 is fixedly connected to the top of the support frame 1, a rotating pressing mechanism 3 is arranged inside the support frame 1, and a blanking mechanism 4 is arranged on the right side of the top of the fixing frame 2;

[0030] The rotating pressing mechanism 3 includes a rotating assembly 31 and a pressing assembly 32. The rotating assembly 31 is arranged inside the support frame 1, and the pressing assembly 32 is arranged inside the fixing frame 2;

[0031] The rotating assembly 31 includes a load-bearing frame 315. The load-bearing frame 315 is fixedly connected to the bottom of the support frame 1. A linkage rod 313 is rotatably connected to the inner bottom of the load-bearing frame 315. A worm gear 314 is fixedly connected to the periphery of the linkage rod 313. A worm 312 meshes with the right side of the worm gear 314. A first motor 311 is fixedly connected to the front of the worm 312. The first motor 311 is fixedly connected to the bottom of the support frame 1. A rotating disk 317 is fixedly connected to the top of the linkage rod 313. A support member 318 is fixedly connected to the outer periphery of the bottom of the rotating disk 317. A placing cylinder 316 is fixedly connected to the top of the rotating disk 317.

[0032] Further, a circular hole corresponding to the position of the linkage rod 313 is formed in the inner side of the support frame 1, and the linkage rod 313 is rotatably connected to the inner side of the circular hole. Through the formed circular hole, when the worm 312 drives the worm gear 314 to rotate, the worm gear 314 can drive the rotating disk 317 to rotate through the linkage rod 313, so that the position of the placing cylinder 316 on the top of the rotating disk 317 can be changed.

[0033] Further, a sliding groove corresponding to the movement track of the support member 318 is formed in the inner side of the support frame 1, and the support member 318 is slidably connected to the inside of the sliding groove. Through the formed sliding groove, the support member 318 can slide inside the support frame 1. By providing the support member 318, the rotating disk 317 can be supported, making the rotating disk 317 more stable during the rotation process.

[0034] Embodiment Two

[0035] Please refer to Figures 1-5 On the basis of Embodiment One, the pressing assembly 32 further includes a connecting frame 323. The connecting frame 323 is fixedly connected to the left side of the top of the fixed frame 2. A first cylinder 326 is fixedly connected to the top of the connecting frame 323. A pressing plate 325 is fixedly connected to the bottom of the first cylinder 326. A sliding plate 324 is fixedly connected to the bottom of the pressing plate 325. A linkage plate 322 is fixedly connected to the bottom of the sliding plate 324. A pressing cylinder 321 is fixedly connected to the bottom of the linkage plate 322.

[0036] Further, a rectangular groove corresponding to the movement track of the sliding plate 324 is formed in the inner side of the fixed frame 2, and the sliding plate 324 is slidably connected to the inside of the rectangular groove. Through the formed rectangular groove, the sliding plate 324 is more stable during the movement process.

[0037] Embodiment Three

[0038] Please refer to Figures 1-5, and on the basis of the first embodiment, it is further obtained that the blanking mechanism 4 includes a material storage box 42, the material storage box 42 is fixedly connected to the right side of the top of the fixed frame 2, a second motor 45 is fixedly connected to the top of the material storage box 42, a rotating shaft 44 is fixedly connected to the bottom of the second motor 45, a stirring rod 43 is fixedly connected to the periphery of the rotating shaft 44, a blanking cylinder 41 is fixedly connected to the left side of the bottom of the material storage box 42, a baffle 48 is slidably connected to the inside of the blanking cylinder 41, a second cylinder 46 is fixedly connected to the right side of the baffle 48, a fixing plate 47 is fixedly connected to the left side of the second cylinder 46, and the fixing plate 47 is fixedly connected to the inner top of the fixed frame 2.

[0039] Furthermore, a chute corresponding to the movement track of the baffle 48 is opened inside the blanking cylinder 41, and the baffle 48 is slidably connected inside the chute. Through the opened chute, the baffle 48 can slide inside the blanking cylinder 41, so that the blanking speed of the blanking cylinder 41 can be adjusted.

[0040] During the actual operation process, when this device is used, the old tea is poured into the material storage box 42. The second motor 45 drives the rotating shaft 44 to rotate, so that the rotating shaft 44 slowly stirs the old tea through the stirring rod 43, making it not easy to block when the old tea is blanked. The second cylinder 46 drives the baffle 48 to move, so that the baffle 48 can slide out of the blanking cylinder 41, enabling the old tea to enter the placing cylinder 316 through the blanking cylinder 41;

[0041] The first motor 311 drives the worm 312 to rotate, so that the worm 312 drives the linkage rod 313 to rotate through the worm gear 314, and the linkage rod 313 drives the placing cylinder 316 to rotate through the rotating disk 317, enabling the placing cylinder 316 to rotate to the bottom of the pressing cylinder 321. The first cylinder 326 drives the pressing plate 325 and the sliding plate 324 to move downward, so that the sliding plate 324 and the linkage plate 322 drive the pressing cylinder 321 to move downward, enabling the pressing cylinder 321 to press the old tea inside the placing cylinder 316, so that the old tea can be quickly pressed into shape.

[0042] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

Claims

1. A pneumatic forming device for old tea cakes, comprising a support frame (1), characterized in that: The top of the support frame (1) is fixedly connected to a fixing frame (2), a rotating pressing mechanism (3) is arranged inside the support frame (1), and a feeding mechanism (4) is arranged on the right side of the top of the fixing frame (2); The rotating and pressing mechanism (3) comprises a rotating component (31) and a pressing component (32); the rotating component (31) is arranged on the inner side of the supporting frame (1), and the pressing component (32) is arranged on the inner side of the fixing frame (2); The rotating assembly (31) comprises a load-bearing frame (315), wherein the load-bearing frame (315) is fixedly connected to the bottom of the support frame (1), a linkage rod (313) is rotatably connected to the inner bottom of the load-bearing frame (315), a worm wheel (314) is fixedly connected to the periphery of the linkage rod (313), a worm (312) is meshed on the right side of the worm wheel (314), a first motor (311) is fixedly connected to the front of the worm (312), the first motor (311) is fixedly connected to the bottom of the support frame (1), a rotating disk (317) is fixedly connected to the top of the linkage rod (313), a support member (318) is fixedly connected to the bottom periphery of the rotating disk (317), and a placement cylinder (316) is fixedly connected to the top of the rotating disk (317).

2. The pneumatic forming device for old tea cakes according to claim 1, characterized in that: A circular hole corresponding to the position of the linkage rod (313) is provided on the inner side of the support frame (1), and the linkage rod (313) is rotatably connected to the inner side of the circular hole.

3. The pneumatic forming device for old tea cakes according to claim 1, characterized in that: A sliding groove corresponding to the movement track of the support member (318) is provided on the inner side of the support frame (1), and the support member (318) is slidably connected inside the sliding groove.

4. The pneumatic forming device for old tea cakes according to claim 1, characterized in that: The pressing assembly (32) comprises a connecting frame (323), wherein the connecting frame (323) is fixedly connected to the left side of the top of the fixing frame (2), the top of the connecting frame (323) is fixedly connected to a first cylinder (326), the bottom of the first cylinder (326) is fixedly connected to a pressing plate (325), the bottom of the pressing plate (325) is fixedly connected to a slide plate (324), the bottom of the slide plate (324) is fixedly connected to a linkage plate (322), and the bottom of the linkage plate (322) is fixedly connected to a pressing cylinder (321).

5. The pneumatic forming device for old tea cakes according to claim 4, characterized in that: A rectangular groove corresponding to the movement track of the slide plate (324) is provided on the inner side of the fixing frame (2), and the slide plate (324) is slidably connected inside the rectangular groove.

6. The pneumatic forming device for old tea cakes according to claim 1, characterized in that: The material discharge mechanism (4) comprises a material storage box (42), the material storage box (42) is fixedly connected to the right side of the top of the fixed frame (2), the top of the material storage box (42) is fixedly connected to a second motor (45), the bottom of the second motor (45) is fixedly connected to a rotating shaft (44), the outer periphery of the rotating shaft (44) is fixedly connected to a stirring rod (43), the bottom left of the material storage box (42) is fixedly connected to a material discharge barrel (41), the inner side of the material discharge barrel (41) is slidably connected to a baffle plate (48), the right side of the baffle plate (48) is fixedly connected to a second cylinder (46), the left side of the second cylinder (46) is fixedly connected to a fixing plate (47), and the fixing plate (47) is fixedly connected to the top of the fixed frame (2).

7. The pneumatic forming device for old tea cakes according to claim 6, characterized in that: A slide groove corresponding to the movement track of the baffle (48) is provided inside the unloading barrel (41), and the baffle (48) is slidably connected inside the slide groove.

Citation Information

Patent Citations

  • A pressing device for mulberry leaf white tea cakes

    CN113678923B