Kernel removing device for fruit processing
By designing an Apple core removal device that integrates components such as processing box, drive mechanism, denucleation and cutting mechanism, the problems of low efficiency and high labor cost in the existing technology are solved, and efficient and automated production of Apple core removal is achieved.
Patent Information
- Application Number
- CN202422273328.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The existing Apple denuclear removal devices are mostly manual operation, which are inefficient and require manual cleaning of impurities, which affects production efficiency and increases labor costs.
A denucleation device for fruit processing is designed, including processing box, drive mechanism, denucleation and cutting mechanism, lift mechanism, clamping mechanism and conveyor belt. Through automated transportation and the coordinated work of multiple cutting knives, the efficient denucleation of apples is achieved.
It improves the production efficiency of Apple's core removal, reduces manual operations, and automatically collects waste cores, reducing labor costs and the need for impurity cleaning.
Smart Images

Figure CN222997356U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fruit processing, and specifically, to a core-removing device for fruit processing. Background Technique
[0002] Fruits refer to juicy plant fruits with a mainly sweet and sour taste that can be eaten. For example, apples, pears, etc. Apples are highly nutritious, rich in minerals and vitamins, with a high calcium content, which helps metabolize excess salt in the body. Malic acid can metabolize calories and prevent obesity in the lower body. During processing, core removal is one of the important steps, and automation is required to improve production efficiency.
[0003] Common apple core-removing devices are mostly completed by manual or semi-manual operation, that is, manually placing the apples in the core-removing area and then operating the machine to remove the cores. Not only will the impurities removed from the cores stay on the cutting device and need to be cleaned manually, but also only one apple can be cored at a time, affecting production efficiency.
[0004] For example, Chinese Patent CN219228937U discloses a core-removing device, which includes a bottom plate, an L-shaped fixing frame, and a bearing plate. An electric push rod is fixedly installed at the top of the L-shaped fixing frame, the extending end of the electric push rod is fixedly connected with a core-removing sleeve, a third spring is fixedly connected to the top of the inner cavity of the core-removing sleeve, and a movable block is fixedly connected to the bottom of the third spring. This device uses a fixed clamping mechanism and a single core-removing device for core removal. However, the single core-removing device will result in low production efficiency, and the apples need to be manually placed on the fixed clamping mechanism, affecting production efficiency and labor costs.
[0005] Regarding the problems in the related art, no effective solutions have been proposed yet. Content of the Utility Model
[0006] Regarding the problems in the related art, the utility model proposes a core-removing device for fruit processing to overcome the above-mentioned technical problems existing in the existing related technologies.
[0007] For this reason, the specific technical solution adopted by the utility model is as follows:
[0008] A core-removing device for fruit processing includes a processing box body. A driving mechanism is arranged at the top inside the processing box body, a core-removing cutting mechanism is arranged at the bottom of the driving mechanism, a lifting mechanism is arranged at the middle position of the processing box body, a plurality of clamping mechanisms are arranged on one side of the lifting mechanism, and a waste core collection box is arranged at the bottom inside the processing box body; conveyor belts are inserted through both sides of the processing box body.
[0009] Furthermore, in order to perform automated transportation and enter the waste core collection box, a number of equally spaced core inlet holes are opened at the top of the conveyor belt.
[0010] Further, in order to drive the cutting knife to cut, the driving mechanism includes a driving motor arranged on one side of the processing box body. The output end of the driving motor penetrates through the processing box body and is connected with a driving turntable. An eccentric shaft is arranged on the end face of the driving turntable. A connecting frame is sleeved outside the eccentric shaft, and a connecting frame is arranged at the bottom end of the connecting frame; a plurality of connecting rods arranged at equal intervals are arranged at the bottom end of the connecting frame.
[0011] Further, in order to improve the production efficiency of the cutting knife and prevent the cutting knife from being blocked, the pit-removing cutting mechanism includes a cutting knife arranged at the bottom of the connecting rod. A cavity is arranged inside the cutting knife, a spring is arranged inside the cavity, and a pit-removing push piece is arranged at the bottom of the spring; auxiliary cross plates are arranged at the tops of a plurality of cutting knives, limiting sliders are arranged on both sides of the auxiliary cross plates, and limiting sliding grooves matched with the limiting sliders are arranged on both sides inside the working processing box body.
[0012] Further, in order to adjust the height up and down and prevent the clamping mechanism from colliding, the lifting mechanism includes a threaded rod arranged at the middle position on one side of the processing box body. Two limiting rods are arranged on both sides of the threaded rod; both the two limiting rods and the threaded rod are connected with a lifting plate. Lifting sliders are arranged on both sides of the lifting plate, and sliding grooves are formed on both sides of the processing box body. The sliding grooves are matched with the lifting sliders; a lifting motor is arranged at the bottom of the threaded rod, and the output end of the lifting motor is connected with the threaded rod.
[0013] Further, in order to use the lifting plate to adjust the height of clamping the apple, and then use the telescopic rod to drive the connecting pieces and linkage rods on both sides to control the clamping plate to clamp the apple, the clamping mechanism includes a fixed column arranged on one side of the lifting plate. A Y-shaped bracket is arranged on one side of the fixed column. Both sides of the Y-shaped bracket are respectively connected with one end of a first connecting rod. The other end of the first connecting rod is connected with a clamping plate; a telescopic rod is arranged inside the fixed column, a connecting piece is arranged at the output end of the telescopic rod, both ends of the connecting piece are respectively connected with one end of a linkage rod, and the other end of the linkage rod is connected with the middle position of the first connecting rod.
[0014] Further, in order to facilitate the pits to fall into the waste pit collection box, the clamping plate is in a semi-circular bowl-shaped structure, and leakage holes are formed at the bottom of the clamping plate.
[0015] The beneficial effects of the utility model are as follows:
[0016] 1. After the apples are cleaned and screened, they enter the conveyor belt. The conveyor belt is provided with a nuclear inlet hole to facilitate falling into the waste pit collection box. Then, multiple apples enter the pit-removing cutting mechanism. The clamping mechanism is used to fix the position for pit removal. By setting the driving mechanism and the pit-removing cutting mechanism, the production efficiency during the operation of multiple cutting knives can be improved. At the same time, setting the conveyor belt improves the automation efficiency.
[0017] 2. By setting the clamping mechanism and the lifting mechanism, the clamping height can be adjusted. Moreover, an arc-shaped clamping plate is provided to clamp the apple, and the bottom is hollowed out to perfectly remove the pits. Brief Description of the Drawings
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0019] Figure 1 is one of the schematic diagrams of a pit-removing device for fruit processing according to an embodiment of the present invention;
[0020] Figure 2 is the second schematic diagram of a pit-removing device for fruit processing according to an embodiment of the present invention;
[0021] Figure 3 is Figure 2 the enlarged partial view of part A of
[0022] Figure 4 is the first partial sectional view of a pit-removing device for fruit processing according to an embodiment of the present invention;
[0023] Figure 5 is the second partial sectional view of a pit-removing device for fruit processing according to an embodiment of the present invention;
[0024] Figure 6 is Figure 5 the enlarged partial view of part B of
[0025] Figure 7 is the schematic diagram of the clamping mechanism in a pit-removing device for fruit processing according to an embodiment of the present invention.
[0026] In the figure:
[0027] 1. Processing box body; 2. Driving mechanism; 201. Driving motor; 202. Driving turntable; 203. Eccentric shaft; 204. Connecting frame; 205. Connecting bracket; 206. Connecting rod; 3. Pit-removing cutting mechanism; 301. Cutting knife; 302. Cavity; 303. Spring; 304. Pit-removing push plate; 305. Auxiliary cross plate; 306. Limit slider; 307. Limit chute; 4. Lifting mechanism; 401. Threaded rod; 402. Limit rod; 403. Lifting plate; 404. Lifting slider; 405. Chute; 406. Lifting motor; 5. Clamping mechanism; 501. Fixed column; 502. Y-shaped bracket; 503. First connecting rod; 504. Clamping plate; 505. Expansion rod; 506. Connecting piece; 507. Linking rod; 6. Waste pit collection box; 7. Conveyor belt; 8. Nuclear inlet hole. Detailed Embodiments
[0028] To further illustrate each embodiment, the present utility model provides accompanying drawings, which are part of the disclosure of the present utility model. These drawings are mainly used to illustrate the embodiments and can be combined with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present utility model. The components in the drawings are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0029] According to an embodiment of the present utility model, a device for removing cores from fruits during processing is provided.
[0030] Now, the present utility model will be further described in conjunction with the accompanying drawings and specific implementation manners. As Figures 1-7 shown, the device for removing cores from fruits during processing according to an embodiment of the present utility model includes a processing box body 1. At the top inside the processing box body 1, a driving mechanism 2 is provided. At the bottom of the driving mechanism 2, a core-removing cutting mechanism 3 is provided. At the middle position inside the processing box body 1, a lifting mechanism 4 is provided. On one side of the lifting mechanism 4, a plurality of clamping mechanisms 5 are provided. At the bottom inside the processing box body 1, a waste core collection box 6 is provided; on both sides of the processing box body 1, a conveyor belt 7 is inserted.
[0031] By means of the above technical solution of the present utility model, after apples are washed and screened, they enter the conveyor belt 7 and conveniently fall into the waste core collection box 6. Then, multiple apples enter the core-removing cutting mechanism 3. The clamping mechanism 5 is used to fix the position for core removal. By setting the driving mechanism 2 and the core-removing cutting mechanism 3, the production efficiency during the operation of multiple cutting knives 301 can be improved. At the same time, by setting the conveyor belt 7, the automation efficiency is improved. By setting the clamping mechanism 5 and the lifting mechanism 4, the clamping height can be adjusted, and the apples can be clamped, and the bottom is hollowed out to perfectly remove the cores.
[0032] In one embodiment, for the above conveyor belt 7, a plurality of equally spaced core inlet holes 8 are opened at the top of the conveyor belt 7, so as to carry out automatic transportation and enter the waste core collection box 6.
[0033] In one embodiment, for the above driving mechanism 2, the driving mechanism 2 includes a driving motor 201 provided on one side of the processing box body 1. The output end of the driving motor 201 penetrates the processing box body 1 and is connected to a driving turntable 202. An eccentric shaft 203 is provided on the end face of the driving turntable 202. A connecting frame 204 is sleeved outside the eccentric shaft 203. A connecting frame 205 is provided at the bottom end of the connecting frame 204; a plurality of equally spaced connecting rods 206 are provided at the bottom end of the connecting frame 205, so as to drive the cutting knife 301 to cut.
[0034] In one embodiment, for the above-mentioned core-removing cutting mechanism 3, the core-removing cutting mechanism 3 includes a cutting knife 301 disposed at the bottom of the connecting rod 206. A cavity 302 is provided inside the cutting knife 301. A spring 303 is provided inside the cavity 302. A core-removing push piece 304 is provided at the bottom of the spring 303. Auxiliary cross plates 305 are provided at the tops of multiple cutting knives 301. Limit sliders 306 are provided on both sides of the auxiliary cross plates 305. Limit sliding grooves 307 that cooperate with the limit sliders 306 are provided on both sides inside the working processing box body 1, thereby improving the production efficiency of the cutting knife 301 and preventing the cutting knife 301 from being blocked.
[0035] Working principle of the driving mechanism 2 and the core-removing cutting mechanism 3: The output end of the driving motor 201 is connected to drive the driving turntable 202 to rotate. The driving turntable 202 drives the eccentric shaft 203. A connecting frame 204 is sleeved outside the eccentric shaft 203 to form an up-and-down cycle. The connecting frame 204 is connected to the connecting rod 206. The connecting rod 206 is connected to the cutting knife 301 to move up and down. And the inside of the cutting knife 301 is a cavity 302. A spring 303 is provided in the cavity. A core-removing push piece 304 is provided at the bottom of the spring 303 to push out the apple core.
[0036] In one embodiment, for the above-mentioned lifting mechanism 4, the lifting mechanism 4 includes a threaded rod 401 disposed at the middle position on one side of the processing box body 1. Two limit rods 402 are provided on both sides of the threaded rod 401. The two limit rods 402 and the threaded rod 401 are both connected to a lifting plate 403. Lifting sliders 404 are provided on both sides of the lifting plate 403. Sliding grooves 405 are formed on both sides of the processing box body 1. The sliding grooves 405 cooperate with the lifting sliders 404. A lifting motor 406 is provided at the bottom of the threaded rod 401. The output end of the lifting motor 406 is connected to the threaded rod 401, thereby adjusting the height up and down to prevent the clamping mechanism 5 from colliding.
[0037] In one embodiment, for the above-mentioned clamping mechanism 5, the clamping mechanism 5 includes a fixed column 501 disposed on one side of the lifting plate 403. A Y-shaped bracket 502 is provided on one side of the fixed column 501. Both sides of the Y-shaped bracket 502 are respectively connected to one end of a first connecting rod 503. The other end of the first connecting rod 503 is connected to a clamping plate 504. A telescopic rod 505 is provided inside the fixed column 501. The output end of the telescopic rod 505 is provided with a connecting member 506. Both ends of the connecting member 506 are respectively connected to one end of a linkage rod 507. The other end of the linkage rod 507 is connected to the middle position of the first connecting rod 503, thereby adjusting the clamping height of the apple by using the lifting plate 403, and then using the telescopic rod 505 to drive the connecting members 506 and the linkage rods 507 on both sides to control the clamping plate 504 to clamp the apple.
[0038] Working principle of the clamping mechanism 5: The output end of the telescopic rod 505 drives the connecting member 506 to expand and contract, and both ends of the connecting member 506 are connected to one end of the linkage rod 507, and the other end drives the first connecting rod 503 to drive the clamping plate 504 to clamp.
[0039] In one embodiment, for the above-mentioned clamping plate 504, the clamping plate 504 is a semi-circular bowl-shaped structure, and a leakage hole is provided at the bottom of the clamping plate 504, so as to facilitate the removal of the core and fall into the waste core collection box 6.
[0040] To facilitate the understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in the actual process will be described in detail below.
[0041] In practical applications, after starting the conveyor belt 7, apples are transported into the processing box body 1, and then the lifting mechanism 4 is used to adjust the clamping height, the clamping mechanism 5 is used to fix the apples, and then the driving mechanism 2 moves up and down to drive the core removal cutting mechanism 3 to cut the apples. A spring 303 is arranged inside the cutting knife 301 to prevent blockage, and a core inlet hole 8 is provided at the middle position of the conveyor belt 7. The core removal impurities fall into the waste core collection box 6 from the core inlet hole 8 through the spring 303, and then the waste core impurities are taken away manually by using the handle.
[0042] In summary, by means of the above technical solutions of the present invention, after the apples are washed and screened, they enter the conveyor belt 7, and the conveyor belt 7 is provided with a core inlet hole 8 to facilitate falling into the waste core collection box 6. Then, multiple apples enter the core removal cutting mechanism 3, and the clamping mechanism 5 is used to fix the position for core removal. By setting the driving mechanism 2 and the core removal cutting mechanism 3, the production efficiency during the operation of multiple cutting knives 301 can be improved. At the same time, setting the conveyor belt 7 improves the automation efficiency. By setting the clamping mechanism 5 and the lifting mechanism 4, the clamping height can be adjusted, and the clamping plate 504 is provided to clamp the apples, and a leakage hole is provided at the bottom to perfectly remove the core.
[0043] In the present invention, unless otherwise clearly defined and limited, terms such as "installation", "setting", "connection", "fixation", "swivel connection" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0044] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A fruit processing core removal device, comprising a processing box (1), characterized in that: A driving mechanism (2) is arranged at the top of the processing box (1), a core removal and cutting mechanism (3) is arranged at the bottom of the driving mechanism (2), a lifting mechanism (4) is arranged in the middle of the processing box (1), a plurality of clamping mechanisms (5) are arranged on one side of the lifting mechanism (4), and a waste core collection frame (6) is arranged at the bottom of the processing box (1); Conveyor belts (7) are interspersed on both sides of the processing box (1).
2. A fruit processing core removal device according to claim 1, characterized in that: The top of the conveyor belt (7) is provided with a plurality of equally spaced nuclear entry holes (8).
3. A fruit processing core removal device according to claim 1, characterized in that: The driving mechanism (2) comprises a driving motor (201) arranged on one side of the processing box (1); the output end of the driving motor (201) passes through the processing box (1) and is connected to a driving turntable (202); an eccentric shaft (203) is arranged on the end surface of the driving turntable (202); a connecting frame (204) is sleeved on the outer side of the eccentric shaft (203); and a connecting frame (205) is arranged at the bottom end of the connecting frame (204); The bottom end of the connecting frame (205) is provided with a plurality of connecting rods (206) arranged at equal distances.
4. A fruit processing core removal device according to claim 3, characterized in that: The core removal cutting mechanism (3) comprises a cutting knife (301) arranged at the bottom of the connecting rod (206), a cavity (302) is arranged inside the cutting knife (301), a spring (303) is arranged inside the cavity (302), and a core removal push piece (304) is arranged at the bottom of the spring (303); An auxiliary transverse plate (305) is arranged on the top of the plurality of cutting knives (301), and limiting slide blocks (306) are arranged on both sides of the auxiliary transverse plate (305), and limiting slide grooves (307) matching with the limiting slide blocks (306) are arranged on both sides of the interior of the processing box (1).
5. The fruit processing core removing device according to claim 1, characterized in that: The lifting mechanism (4) comprises a threaded rod (401) arranged at a middle position on one side of the processing box (1), and two limit rods (402) are arranged on both sides of the threaded rod (401); The two limit rods (402) and the threaded rod (401) are connected to a lifting plate (403), lifting sliders (404) are provided on both sides of the lifting plate (403), and sliding grooves (405) are provided on both sides of the processing box (1), and the sliding grooves (405) cooperate with the lifting sliders (404); A lifting motor (406) is provided at the bottom of the threaded rod (401), and an output end of the lifting motor (406) is connected to the threaded rod (401).
6. A fruit processing core removal device according to claim 5, characterized in that: The clamping mechanism (5) comprises a fixing column (501) arranged on one side of the lifting plate (403); a Y-shaped bracket (502) is arranged on one side of the fixing column (501); two sides of the Y-shaped bracket (502) are respectively connected to one end of a first connecting rod (503); and the other end of the first connecting rod (503) is connected to a clamping plate (504); A telescopic rod (505) is arranged inside the fixed column (501), and a connecting piece (506) is arranged at the output end of the telescopic rod (505), and both ends of the connecting piece (506) are respectively connected to one end of a connecting rod (507), and the other end of the connecting rod (507) is connected to the middle position of the first connecting rod (503).
7. A fruit processing core removal device according to claim 6, characterized in that: The clamping plate (504) is a semicircular bowl-shaped structure, and a leakage hole is provided at the bottom of the clamping plate (504).
Citation Information
Patent Citations
Automatic apple kernel removing device
CN219228937U