Chinese torreya shell breaking machine
By designing a Torreya shell breaker, the automatic feeding, shell breaking and collection process is used to solve the problems of high labor intensity, high cost and low efficiency in the existing manual shell breaking process, and the mechanized large-scale production and processing of Torreya shell is realized.
Patent Information
- Application Number
- CN202422048962.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The existing process of turtle shell breaking mainly relies on manual operations, resulting in high labor intensity, high cost and low efficiency, making it difficult to support the large-scale production and processing of turtle shell.
A Chinese torreya shell breaker is designed, including a rack, drive mechanism, feeding hopper, feeding roller, blanking rack and shell breaking mechanism, and the automatic process of feeding, shell breaking and collection is realized through the drive motor and transmission assembly.
The mechanized shell-breaking treatment of Torreya has been realized, which reduces the intensity of labor, improves work efficiency, reduces labor costs, and supports the mechanized large-scale production and processing of Torreya.
Smart Images

Figure CN222997358U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of shelling machines, and particularly relates to a torreya grandis shelling machine. Background Art
[0002] Torreya grandis is a perennial evergreen tree of the genus Torreya in the family Taxaceae, and it is also a unique tree species in China and a rare economic tree species in the world. The fruits of torreya grandis are rich in nutrition, have a mellow flavor, and have high economic value. Its seeds contain essential oils with more than 20 aromatic components, which are natural high-quality raw materials for high-grade aromatic oils and extracts. In addition, the essential oils of torreya grandis are also used in the daily chemical industry, such as toothpaste, soap, etc. In terms of medicine, the kernels and branches of torreya grandis can expel worms, eliminate indigestion, moisten dryness, etc., and are commonly used to treat abdominal pain caused by parasitic diseases, infantile malnutrition, dry cough, dry cough, constipation, and hemorrhoids. At the same time, the wood of torreya grandis is light, dense, and has straight texture, making it an excellent material for construction, shipbuilding, and handicraft carving.
[0003] In the processing of torreya grandis, it is necessary to shell the torreya grandis for subsequent processing. At present, most of the shelling of torreya grandis is manually completed with the help of tools. Generally, tools such as pliers are used to clamp the fruit shell of torreya grandis and break its outer shell. However, the manual shelling of torreya grandis has a large labor intensity, resulting in high labor costs and low work efficiency, which is not conducive to the large-scale production and processing of torreya grandis. Summary of the Invention
[0004] The purpose of the utility model is to provide a technical solution for a torreya grandis shelling machine aiming at the deficiencies of the existing technology. The design is ingenious and reasonable. Using this shelling machine can realize the mechanized shelling treatment of torreya grandis, reduce the manual labor intensity, effectively improve the work efficiency, reduce the labor cost, and is also more conducive to the large-scale mechanized production and processing of torreya grandis.
[0005] In order to solve the above technical problems, the utility model adopts the following technical scheme:
[0006] A torreya grandis shelling machine includes a frame, a driving mechanism, a feeding hopper, a feeding roller, a blanking frame, and a shelling mechanism. The driving mechanism is arranged on the frame. The driving mechanism includes a driving motor, a crankshaft, and a transmission component. The driving motor is connected to the crankshaft, and the crankshaft is connected to the transmission component. The feeding hopper is arranged on the frame. The feeding roller is arranged at the outlet of the feeding hopper. The feeding roller is provided with a feeding groove group. The feeding roller is connected to the transmission component. The blanking frame is connected to the transmission component. The driving motor drives the synchronous rotation of the blanking frame and the feeding roller through the transmission component. A collection box is arranged below the blanking frame, and the shelled torreya grandis is collected through the collection box. The shelling mechanism is arranged above the blanking frame. The shelling mechanism is connected to the crankshaft. The driving motor drives the shelling mechanism to move up and down through the crankshaft. The reciprocating movement of the crankshaft drives the shelling mechanism to move up and down, thereby realizing the precise downward pressing and shelling of torreya grandis.
[0007] The feeding hopper conveys torreya grandis to the feeding trough group of the feeding roller. The driving motor drives the feeding roller to roll through the transmission component to convey torreya grandis into the blanking rack. At the same time, the driving motor drives the cracking mechanism to move through the crankshaft to press down and crack the torreya grandis in the blanking rack. The cracked torreya grandis rolls into the collection box below through the rolling of the blanking rack for collection. The overall design is ingenious and reasonable. The driving motor provides power and transmits the power to each component that needs to move through the crankshaft and the transmission component. By starting the driving motor, the rotation of the feeding roller and the blanking rack and the up-and-down movement of the cracking mechanism can be realized. The feeding hopper conveys the torreya grandis to be cracked onto the feeding roller, and the orderly conveying and movement of torreya grandis are realized through the feeding trough group on the feeding roller. The blanking rack receives the torreya grandis conveyed by the feeding roller, and the torreya grandis on the blanking rack is effectively cracked through the up-and-down movement of the cracking mechanism. The cracked torreya grandis rolls along with the blanking rack, so that the cracked torreya grandis gradually rolls into the collection box below for collection for subsequent processing. The automatic feeding, cracking and collection process of torreya grandis is realized through this equipment, which greatly improves the production efficiency, reduces the labor cost, and the overall operation is simple.
[0008] Furthermore, several feeding trough groups are evenly distributed circumferentially along the outer side of the feeding roller. Each group of feeding trough groups includes at least two feeding troughs, and the feeding troughs in the same group are evenly distributed along the axial direction of the feeding cylinder. The design is ingenious. The circumferentially uniform distribution design of several feeding trough groups enables torreya grandis to be evenly distributed in each feeding trough group during the feeding process, ensuring the uniformity and continuity of feeding. And each group of feeding trough groups includes at least two feeding troughs, which can ensure the feeding capacity, enabling more torreya grandis to be conveyed each time it rotates. When designing the size of the feeding trough, it is preferably designed to be larger than the size of a single torreya grandis but smaller than the size of two torreya grandis to ensure that torreya grandis can smoothly enter and leave the feeding trough, and only one torreya grandis can be accommodated in each feeding trough, effectively ensuring the orderly conveying of torreya grandis.
[0009] Furthermore, a guiding rack is inclined between the feeding roller and the blanking rack. The guiding rack is inclined downward from the feeding roller towards the blanking rack direction. The guiding rack is fixedly connected to the machine frame. Several guiding troughs are arranged on the guiding rack. The guiding troughs are in one-to-one correspondence and matching with the feeding troughs in each group of feeding trough groups. The guiding rack can effectively connect the feeding roller and the blanking rack to ensure that torreya grandis can be smoothly transmitted from the feeding roller to the blanking rack. The inclined design of the guiding rack is more conducive to the smooth sliding of torreya grandis, and the guiding troughs can be in one-to-one correspondence with the feeding troughs in each group of feeding trough groups to ensure that torreya grandis can accurately align with the corresponding guiding troughs when entering the guiding rack from the feeding roller, avoiding misalignment or dropping of torreya grandis during the transmission process, improving the continuity of the entire production process, and ensuring the accuracy and efficiency of the subsequent cracking process.
[0010] Furthermore, the blanking rack includes a main shaft and a blanking chute. The main shaft is connected to the transmission component, and the blanking chute is fixed to the main shaft with screws. The screw fixation ensures the installation firmness and reliability between the blanking chute and the main shaft, and also facilitates the subsequent cleaning, maintenance, repair, and replacement of the blanking chute. A number of blanking chutes are evenly distributed circumferentially along the outer sidewall of the main shaft. The number of blanking chutes matches the number of feeding chute groups, enabling torreya grandis to be accurately transferred from the feeding chute to the blanking chute, improving the transfer efficiency. The two sides of the blanking chute are inclined and converged towards its center, making the cross-section of the blanking chute in a trapezoidal structure. The trapezoidal design helps in the concentration and guidance of torreya grandis during blanking, positions the torreya grandis on both sides when it is under pressure, avoids the sliding of torreya grandis, thus ensuring that the pressing head can be directly opposite the center of the torreya grandis, ensuring stability during pressing and guaranteeing the shell-breaking effect of torreya grandis. The blanking chute and the feeding chute group are preferably designed to be 12, and intermittent transmission is achieved through the transmission component. Specifically, when the crankshaft rotates one circle, the blanking rack and the feeding roller rotate one-twelfth of a circle. By controlling the transmission ratio between the crankshaft and the main shaft, it is ensured that the crankshaft presses over one blanking chute every time it rotates one circle.
[0011] Furthermore, a screening rack is provided between the blanking rack and the collection box. The screening rack is fixedly connected to the machine frame. The screening rack includes a top plate, a bottom plate, and side plates. The side plates are connected between the side ends of the top plate and the bottom plate. The bottom end of the top plate is fixedly connected to the top end of the side plate. A screening cavity with one end open is formed between the top plate, the bottom plate, and the side plates. Screening slot holes communicating with the screening cavity are provided on the top plate. The bottom plate is inclined downward towards the opening direction of the screening cavity, and the top plate is inclined downward towards the direction away from the opening of the screening cavity. A side baffle is provided above the opening of the screening cavity. The side baffle can play a certain role in blocking and intercepting, enabling the screened debris to slide out from the lower part of the opening of the screening cavity, avoiding the splashing of debris everywhere. The screening rack can screen a part of the debris generated by the shell-breaking of torreya grandis. Through preliminary screening, it facilitates subsequent processing. The inclined design of the bottom plate can facilitate the screened debris to smoothly slide into the screening cavity from the screening slot holes and then slide out smoothly towards the opening direction, avoiding the accumulation of debris on the bottom plate. The inclined design of the top plate can facilitate the shelled torreya grandis to smoothly slide into the collection box for collection, avoiding the accumulation of torreya grandis on the top plate, realizing the effective screening sequence and smooth collection of torreya grandis.
[0012] Furthermore, the transmission assembly includes cam 1, cam 2, gear 1, gear 2, gear 3, gear 4, gear 5 and gear 6. Cam 1 is arranged on the crankshaft. Cam 1 is provided with a lever column. Cam 2 and gear 1 are coaxially arranged on the frame. Cam 2 is provided with a toggle groove. There are four toggle grooves. The four toggle grooves are evenly distributed circumferentially. The lever column matches the toggle groove. When cam 1 rotates, the lever column will gradually snap into the corresponding toggle groove to drive cam 2 to rotate synchronously. Gear 1 is meshed with gear 2. Gear 2 and gear 3 are coaxially arranged on the frame. Gear 3 is meshed with gear 4. Gear 4 is connected to the blanking rack. Gear 4 is meshed with gear 5. Gear 5 is meshed with gear Gear six is meshed, and gear six is connected to the feed roller. When the crankshaft rotates, it will drive cam one to rotate. Cam one drives cam two to rotate synchronously through the lever column and the toggle groove, thereby driving gear one to rotate. Gear one transmits the motion to gear two and gear three through meshing, and gear three transmits it to gear four. Gear four drives the blanking rack to rotate and also transmits the motion to gear five through meshing. Gear five transmits the motion to gear six, thereby driving the feed roller to rotate for feeding, thereby realizing the synchronous rotation adjustment of the feed roller and the blanking rack. The whole design is reasonable, forming a stable transmission chain, so that the power can be accurately transmitted to the feed roller and the blanking rack according to the set path.
[0013] Furthermore, the shell breaking mechanism includes a pressure head and a pressure head mounting frame, the pressure head is fixed on the pressure head mounting frame, a guide frame is provided on the frame, a guide perforation is provided on the guide frame, the upper part of the pressure head mounting frame matches and penetrates the guide perforation, a crank is connected to the top of the pressure head mounting frame, the top of the crank is rotatably hinged with the crankshaft, and a guide inclined surface is provided at the bottom of the pressure head, so that the cross section of the bottom of the pressure head is a triangular structure. The structural design is ingenious and reasonable, the pressure head mounting frame is used for the installation and fixation of the pressure head, and at the same time, the upper part of the pressure head mounting frame can cooperate with the frame to play a guiding and guiding role, so that the pressure head can only move up and down, ensuring the stability and accuracy of the pressure head during movement, so that the pressure head is always aligned with the middle of the blanking trough, avoiding the pressure head from deflecting or shaking, thereby ensuring the shell breaking effect, and at the same time, a guide inclined surface is provided on the pressure head, and the design of the guide inclined surface helps to adjust the contact angle between the pressure head and the Torreya grandis, so that the pressure head can better apply pressure to the Torreya grandis, and more concentratedly apply pressure to the shell of the Torreya grandis, thereby improving the shell breaking efficiency.
[0014] Furthermore, the crank includes an upper handle portion and a lower handle portion. The upper handle portion and the lower handle portion are fixedly connected by bolts. The bolt fixation ensures the overall structural strength of the assembled crank. A snap ring groove is formed between the upper handle portion and the lower handle portion. A limiting ring groove is provided on the crankshaft. The limiting ring groove and the snap ring groove are correspondingly matched one by one. The crank is limited and clamped in the limiting ring groove through the snap ring groove. The crank is limited in the corresponding limiting ring groove, and the crank can rotate around the limiting ring groove. The design is ingenious, which can realize the precise installation and positioning between the crank and the crankshaft, facilitate the actual assembly and disassembly, and the lateral displacement of the crank on the crankshaft can be restricted through the limiting ring groove, ensuring the stability and reliability of the crank during swinging, thus guaranteeing the stability of the entire motion transmission. Moreover, the crank is divided into two parts, namely the upper handle portion and the lower handle portion, which facilitates the installation and disassembly of the crank on the crankshaft and also facilitates the regular maintenance and replacement of the crank.
[0015] Furthermore, guide columns are provided on the punch mounting bracket. The guide columns and the guide through holes are correspondingly matched one by one. The top end of the guide column is hinged to the crank. A clamping chute is provided on the punch. A clamping slider is provided on the punch mounting bracket. The clamping slider is clamped and limited in the clamping chute to realize the limiting and fixation between the punch and the punch mounting bracket. The structural design is ingenious and reasonable. The guide columns cooperate with the guide through holes to realize the sliding through setting between the punch mounting bracket and the guide bracket. The punch mounting bracket is limited and guided by the guide bracket, so that the guided punch mounting bracket can only move up and down along the corresponding guide through hole, thereby vertically guiding the punch fixed to the punch mounting bracket, improving the stability and linearity of the punch during movement, and improving the stability and consistency of shell breaking. The clamping chute and the clamping slider cooperate to ensure the assembly stability and reliability between the punch and the punch mounting bracket, and also facilitate the installation and disassembly process of the punch, facilitating subsequent maintenance and replacement of the punch.
[0016] Furthermore, the pressure head mounting frame includes a guide column, a push rod and a pressure head connecting sleeve. The guide column and the guide through hole are matched one by one. The top of the guide column is hinged with the crank. A cavity is provided in the guide column. A compression spring is provided in the cavity. The pressure head connecting sleeve is fixed with the pressure head screw. The top of the push rod is movably limited in the cavity. The compression spring is always compressed and limited between the end face of the cavity and the push rod. A pressure plate is bolted to the open end of the cavity. The pressure plate and the guide column are fixed by bolts to ensure the firmness and reliability of assembly. The pressure plate limits the top of the push rod from detaching from the cavity. The bottom end is inserted into the pressure head connecting sleeve, and the push rod is fixedly connected to the pressure head connecting sleeve by a bolt assembly. The structural design is compact and reasonable. The screw fixation can ensure the firmness and reliability of the connection between the pressure head connecting sleeve and the pressure head, so that the pressure head connecting sleeve and the pressure head are fixed as a whole. The bottom end of the push rod is also just matched and inserted into the pressure head connecting sleeve and fixed by the bolt assembly, so that the pressure head, the pressure head connecting sleeve and the push rod are connected and fixed as a whole, ensuring the connection strength. In addition, this installation and fixing method is also convenient for actual disassembly and assembly, and is convenient for subsequent maintenance and replacement, etc. The pressure plate is bolted to the open end of the cavity, the push rod head is located in the cavity, and a limit portion is provided on the push rod head. Under the compression force of the compression spring, the pressure plate contacts the limit portion, so that the push rod cannot escape from the open end, thereby ensuring the continuity and safety of the shell breaking operation. When the push rod needs to be removed, the pressure plate must be removed first before the push rod can be removed from the cavity. The guide column cooperates with the guide perforation to realize the sliding penetration setting of the pressure head mounting frame and the guide frame. The guide frame guides the limit pressure head mounting frame, so that the pressure head mounting frame drives the pressure head fixed with it to be limited and can only Vertical movement reduces deviation and shaking, thereby improving the accuracy and stability of shell breaking. The structure of the pressure head mounting frame is specifically designed. The design of the cavity in the guide column and the compression spring therein provides an automatic resetting function for the push rod. After the pressure head completes the shell breaking action, the compression force of the compression spring will push the push rod and the pressure head back to the initial position for the next shell breaking operation. At the same time, the compression spring in this design can also play a certain buffering role, which can reduce the impact force and vibration generated during shell breaking and protect the stability and service life of the entire equipment during operation.
[0017] The utility model has the following beneficial effects due to the adoption of the above technical solution:
[0018] The structure of the utility model is ingeniously and reasonably designed, with strong practicability. The driving motor provides power, and through the crankshaft and transmission components, the power is transmitted to each component that needs to move. By starting the driving motor, the rotation of the feeding roller and the blanking rack and the up-and-down movement of the shell-breaking mechanism can be realized. The feeding hopper conveys the torreya grandis to be shelled onto the feeding roller, and the orderly conveying and movement of the torreya grandis are realized through the feeding groove group on the feeding roller. The blanking rack receives the torreya grandis conveyed by the feeding roller, and the shell-breaking mechanism moves up and down to effectively shell the torreya grandis on the blanking rack. The shelled torreya grandis rolls along with the blanking rack, so that the shelled torreya grandis gradually rolls into the collection box below for collection for subsequent processing. Through this shelling machine, the mechanized shelling treatment of torreya grandis can be realized, reducing the labor intensity of workers, effectively improving work efficiency, reducing labor costs, and being more conducive to the large-scale mechanized production and processing of torreya grandis. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present utility model will be further described below in conjunction with the accompanying drawings:
[0020] Figure 1 is a schematic structural diagram of Embodiment 1 of the present utility model;
[0021] Figure 2 is Figure 1 a schematic structural diagram from another perspective;
[0022] Figure 3 is a schematic structural diagram of the installation position between the feeding roller and the feeding hopper in Embodiment 1 of the present utility model;
[0023] Figure 4 is a schematic structural diagram of the blanking rack in Embodiment 1 of the present utility model;
[0024] Figure 5 is a schematic assembly structure diagram between the pressure head and the pressure head mounting frame in Embodiment 1 of the present utility model;
[0025] Figure 6 is a schematic structural diagram of the position distribution of the guide posts on the pressure head mounting frame in Embodiment 1 of the present utility model;
[0026] Figure 7 is Figure 6 a schematic structural diagram from another perspective;
[0027] Figure 8 is a schematic structural diagram of the pressure head in Embodiment 1 of the present utility model;
[0028] Figure 9 is a schematic structural diagram of the crankshaft in Embodiment 1 of the present utility model;
[0029] Figure 10 is a schematic structural diagram of the crank in Embodiment 1 of the present utility model;
[0030] Figure 11 Schematic structural diagram of the feeding roller in the first embodiment of the present utility model;
[0031] Figure 12 Schematic structural diagram of the screening rack in the first embodiment of the present utility model;
[0032] Figure 13 is Figure 12 Schematic structural diagram of another perspective;
[0033] Figure 14 Schematic installation structure diagram of the driving mechanism on the frame in the first embodiment of the present utility model;
[0034] Figure 15 is Figure 14 Schematic structural diagram of another perspective;
[0035] Figure 16 Schematic installation position structure diagram of the first cam and the second cam in the first embodiment of the present utility model;
[0036] Figure 17 Schematic installation position structure diagram of the material guiding rack on the frame in the first embodiment of the present utility model;
[0037] Figure 18 is Figure 17 Schematic structural diagram of another perspective;
[0038] Figure 19 Schematic structural diagram when the guiding rack and the screening rack are not installed in the second embodiment of the present utility model;
[0039] Figure 20 Schematic three-dimensional structure diagram of the press head mounting frame in the second embodiment of the present utility model;
[0040] Figure 21 Schematic front structure diagram of the press head mounting frame in the second embodiment of the present utility model;
[0041] Figure 22 is Figure 21 Schematic cross-sectional structure diagram in the A-A direction in the middle.
[0042] In the figure: 1-frame; 2-driving mechanism; 3-driving motor; 4-crankshaft; 5-transmission assembly; 6-feeding hopper; 7-feeding roller; 8-feeding trough group; 9-feeding rack; 10-collecting box; 11-shell breaking mechanism; 12-feeding trough; 13-material guide rack; 14-material guide trough; 15-main shaft; 16-feeding trough; 17-screening rack; 18-top plate; 19-bottom plate; 20-side plate; 21-screening chamber; 22-screening slot hole; 23-side baffle; 24-cam one; 25-cam two; 26-gear one; 27-gear two; 28-gear three; 29-gear four; 30-gear five; 31-gear six; 32-lever column; 33-shifting groove; 34-pressure head; 35-pressure head mounting frame; 36-guide column; 37-guide perforation; 38-crank; 39-guide inclined plane; 40-embedded slide groove; 41-embedded slider; 42-upper handle; 43-lower handle; 44-retaining ring groove; 45-limiting ring groove; 46-guide frame; 47-bolt; 48-push rod; 49-pressure head connecting sleeve; 50-cavity; 51-compression spring; 52-pressure plate; 53-bolt assembly; 54-limiting part; 55-screw. DETAILED DESCRIPTION
[0043] like Figures 1 to 18 As shown, it is the first embodiment of the utility model, a Torreya shell cracking machine includes a frame 1, a driving mechanism 2, a feeding hopper 6, a feeding roller 7, a blanking rack 9 and a shell cracking mechanism 11, the driving mechanism 2 is arranged on the frame 1, the feeding roller 7 and the blanking rack 9 are rotatably arranged on the frame 1, the driving mechanism 2 includes a driving motor 3, a crankshaft 4 and a transmission assembly 5, the driving motor 3 is connected to the crankshaft 4, and the crankshaft 4 is connected to the transmission assembly 5; the feeding hopper 6 is arranged on the frame 1; the feeding roller 7 is arranged at the outlet of the feeding hopper 6, and the feeding roller 7 is provided with a feeding trough group 8 The feeding roller 7 is connected to the transmission assembly 5; the blanking rack 9 is connected to the transmission assembly 5, and the driving motor 3 drives the blanking rack 9 and the feeding roller 7 to rotate synchronously through the transmission assembly 5. A collecting box 10 is provided below the blanking rack 9, and the shelled Torreya grandis is collected through the collecting box 10; a shell breaking mechanism 11 is provided above the blanking rack 9, and the shell breaking mechanism 11 is connected to the crankshaft 4. The driving motor 3 drives the shell breaking mechanism 11 to move up and down through the crankshaft 4, and the shell breaking mechanism 11 is driven to move up and down through the reciprocating motion of the crankshaft 4, thereby realizing the precise downward pressure and shell breaking of the Torreya grandis.
[0044] The feeding hopper 6 conveys torreya grandis to the feeding trough group 8 of the feeding roller 7. The driving motor 3 drives the feeding roller 7 to roll through the transmission assembly 5 to convey torreya grandis into the blanking frame 9. At the same time, the driving motor 3 drives the shell-breaking mechanism 11 to move through the crankshaft 4 to press down and break the shell of the torreya grandis in the blanking frame 9. The shell-broken torreya grandis rolls into the lower collection box 10 through the rolling of the blanking frame 9 for collection. The overall design is ingenious and reasonable. The driving motor 3 provides power and transmits the power to each component that needs to move through the crankshaft 4 and the transmission assembly 5. By starting the driving motor 3, the rotation of the feeding roller 7 and the blanking frame 9 and the up-and-down movement of the shell-breaking mechanism 11 can be realized. The feeding hopper 6 conveys the torreya grandis to be shell-broken onto the feeding roller 7, and the orderly conveying and movement of torreya grandis are realized through the feeding trough group 8 on the feeding roller 7. The blanking frame 9 receives the torreya grandis conveyed by the feeding roller 7, and the shell of the torreya grandis on the blanking frame 9 is effectively broken through the up-and-down movement of the shell-breaking mechanism 11. The shell-broken torreya grandis follows the rolling of the blanking frame 9, so that the shell-broken torreya grandis gradually rolls into the lower collection box 10 for collection for subsequent processing. The automatic feeding, shell-breaking and collection processes of torreya grandis are realized through this equipment, greatly improving the production efficiency, reducing the labor cost, and the overall operation is simple.
[0045] A number of feeding trough groups 8 are evenly distributed circumferentially along the outer side of the feeding roller 7. Each feeding trough group 8 includes at least two feeding troughs 12, and the feeding troughs 12 in the same group are evenly distributed along the axial direction of the feeding cylinder. The design is ingenious. The circumferentially uniform distribution design of a number of feeding trough groups 8 enables torreya grandis to be evenly distributed in each feeding trough group 8 during the feeding process, ensuring the uniformity and continuity of feeding. And each feeding trough group 8 includes at least two feeding troughs 12, which can ensure the feeding capacity, enabling more torreya grandis to be conveyed each time it rotates. When designing the size of the feeding trough 12, it is preferably designed that the size of the feeding trough 12 is larger than the size of a single torreya grandis but smaller than the size of two torreya grandis to ensure that torreya grandis can smoothly enter and leave the feeding trough 12 and that only one torreya grandis can be accommodated in each feeding trough 12, effectively ensuring the orderly conveying of torreya grandis.
[0046] There is a material guiding frame 13 inclined between the feeding roller 7 and the blanking frame 9. The material guiding frame 13 is inclined downward from the feeding roller 7 towards the blanking frame 9. The material guiding frame 13 is fixedly connected to the machine frame 1. A number of material guiding grooves 14 are provided on the material guiding frame 13. The material guiding grooves 14 are in one-to-one correspondence and match with the feeding grooves 12 in each group of feeding groove groups 8. The material guiding frame 13 can effectively connect the feeding roller 7 and the blanking frame 9, ensuring that torreya grandis can be smoothly transferred from the feeding roller 7 to the blanking frame 9. The inclined design of the material guiding frame 13 is more conducive to the smooth sliding of torreya grandis, and the material guiding grooves 14 can correspond to the feeding grooves 12 in each group of feeding groove groups 8 one by one, ensuring that torreya grandis can accurately align with the corresponding material guiding grooves 14 when entering the material guiding frame 13 from the feeding roller 7, avoiding dislocation or dropping of torreya grandis during the transmission process, improving the continuity of the entire production process, and ensuring the accuracy and efficiency of subsequent shell-breaking treatment.
[0047] The blanking frame 9 includes a main shaft 15 and a blanking groove 16. The main shaft 15 is connected to the transmission component 5. The blanking groove 16 is fixedly connected to the main shaft 15 by screws. The screw fixation ensures the installation firmness and reliability between the blanking groove 16 and the main shaft 15, and also facilitates the subsequent cleaning, maintenance, repair and replacement of the blanking groove 16. A number of blanking grooves 16 are evenly distributed circumferentially along the outer side wall of the main shaft 15. The number of blanking grooves 16 matches the number of feeding groove groups 8, enabling torreya grandis to be accurately transferred from the feeding grooves 12 to the blanking grooves 16, improving the transmission efficiency. The two sides of the blanking groove 16 are inclined and converged towards its center direction, so that the cross-section of the blanking groove 16 is in a trapezoidal structure. The trapezoidal design helps in the concentration and guidance of torreya grandis during blanking, positioning the two sides when torreya grandis bears pressure, avoiding the sliding of torreya grandis, thereby ensuring that the pressing head can be directly opposite to the center of torreya grandis, ensuring stability during pressing, and guaranteeing the shell-breaking effect of torreya grandis. The blanking grooves 16 and the feeding groove groups 8 are preferably designed to be 12, and intermittent transmission is achieved through the transmission component 5. Specifically, when the crankshaft 4 rotates one circle, the blanking frame 9 and the feeding roller 7 rotate one-twelfth of a circle. By controlling the transmission ratio between the crankshaft 4 and the main shaft 15, it is ensured that the crankshaft 4 presses over one blanking groove 16 every time it rotates one circle.
[0048] A screening rack 17 is arranged between the blanking rack 9 and the collection box 10. The screening rack 17 is fixedly connected to the machine frame 1. The screening rack 17 includes a top plate 18, a bottom plate 19 and side plates 20. The side plates 20 are connected between the side ends of the top plate 18 and the bottom plate 19. The bottom end of the top plate 18 is fixedly connected to the top end of the side plates 20. A screening cavity 21 with one end open is formed between the top plate 18, the bottom plate 19 and the side plates 20. Screening slot holes 22 communicating with the screening cavity 21 are arranged on the top plate 18. The bottom plate 19 is arranged to be inclined downward towards the opening direction of the screening cavity 21, and the top plate 18 is arranged to be inclined downward towards the direction away from the opening of the screening cavity 21. A side baffle 23 is arranged above the opening of the screening cavity 21. The side baffle 23 can play a certain role in blocking and intercepting, so that the screened debris slides out from the lower part of the opening of the screening cavity 21, avoiding the debris from splashing everywhere. The screening rack 17 can screen a part of the debris generated by the cracking of torreya grandis. Through preliminary screening, it is convenient for subsequent processing. The inclined design of the bottom plate 19 can facilitate the screened debris to slide into the screening cavity 21 from the screening slot holes 22 and then slide out smoothly towards the opening direction, avoiding the accumulation of debris on the bottom plate 19. The inclined design of the top plate 18 can facilitate the shelled torreya grandis to slide smoothly into the collection box 10 for collection, avoiding the accumulation of torreya grandis on the top plate 18, realizing the effective screening sequence and smooth collection of torreya grandis.
[0049] The transmission assembly 5 includes a cam 1 24, a cam 2 25, a gear 1 26, a gear 2 27, a gear 3 28, a gear 4 29, a gear 5 30 and a gear 6 31. The cam 1 24 is arranged on the crankshaft 4. A lever column 32 is arranged on the cam 1 24. The cam 2 25 and the gear 1 26 are coaxially arranged on the frame 1. A toggle groove 33 is arranged on the cam 2 25. There are four toggle grooves 33. The four toggle grooves 33 are evenly distributed in the circumferential direction. The lever column 32 matches the toggle groove 33. When the cam 1 24 rotates, the lever column 32 will gradually snap into the corresponding toggle groove 33 to drive the cam 2 25 to rotate synchronously. The gear 1 26 is meshed with the gear 2 27. The gear 2 27 and the gear 3 28 are coaxially arranged on the frame 1. The gear 3 28 is meshed with the gear 4 29. The gear 4 29 is connected to the blanking rack 9. The gear 4 29 is connected to the gear 5 30 meshes, gear five 30 meshes with gear six 31, gear six 31 is connected to the feeding roller 7, when the crankshaft 4 rotates, it will drive cam one 24 to rotate, cam one 24 drives cam two 25 to rotate synchronously through the lever column 32 and the toggle slot 33, thereby driving gear one 26 to rotate, gear one 26 transmits the motion to gear two 27 and gear three 28 through meshing, gear three 28 then transmits it to gear four 29, gear four 29 drives the blanking rack 9 to rotate and also transmits the motion to gear five 30 through meshing, gear five 30 transmits the motion to gear six 31, thereby driving the feeding roller 7 to rotate for feeding, realizing the synchronous rotation adjustment of the feeding roller 7 and the blanking rack 9, the whole design is reasonable, forming a stable transmission chain, so that the power can be accurately transmitted to the feeding roller 7 and the blanking rack 9 according to the set path.
[0050] The shell breaking mechanism 11 includes a pressure head 34 and a pressure head mounting frame 35. The pressure head 34 is fixed on the pressure head mounting frame 35. A guide frame 46 is provided on the frame 1. A guide through hole 37 is provided on the guide frame 46. The upper part of the pressure head mounting frame 35 matches and penetrates the guide through hole 37. A crank 38 is connected to the top of the pressure head mounting frame 35. The top end of the crank 38 is rotatably hinged to the crankshaft 4. A guide inclined surface 39 is provided at the bottom of the pressure head 34, so that the cross section of the bottom of the pressure head 34 is a triangular structure. The structural design is ingenious and reasonable. The pressure head mounting frame 35 is used for mounting and fixing the pressure head 34. At the same time, the upper part of the pressure head mounting frame 35 can cooperate with the frame 1 to play a guiding and guiding role, so that the pressure head 34 can only move up and down, ensuring the stability and accuracy of the pressure head 34 during movement, so that the pressure head 34 is always aligned with the middle of the blanking chute 16, avoiding the displacement or shaking of the pressure head 34, thereby ensuring the shell breaking effect. At the same time, a guiding slope 39 is set on the pressure head 34. The design of the guiding slope 39 helps to adjust the contact angle between the pressure head 34 and the Torreya grandis, so that the pressure head 34 can better apply pressure to the Torreya grandis, and more concentratedly apply pressure to the shell of the Torreya grandis, thereby improving the shell breaking efficiency.
[0051] The indenter mounting bracket 35 is provided with guide posts 36, and the guide posts 36 are in one-to-one correspondence and match with the guide through holes 37. The top end of the guide post 36 is hinged to the crank 38. The indenter 34 is provided with a clamping chute 40, and the indenter mounting bracket 35 is provided with a clamping slider 41. The clamping slider 41 is clamped and limited in the clamping chute 40 to realize the limit and fixation between the indenter 34 and the indenter mounting bracket 35. The structural design is ingenious and reasonable. The cooperation between the guide post 36 and the guide through hole 37 realizes the sliding through setting between the indenter mounting bracket 35 and the guide frame 36. The guide frame 36 limits and guides the indenter mounting bracket 35, so that the indenter mounting bracket 35 can only move up and down along the corresponding guide through hole 37, thereby vertically guiding the indenter 34 fixed to the indenter mounting bracket 35, improving the stability and linearity of the movement of the indenter 34, and improving the stability and consistency of shell breaking. The cooperation between the clamping chute 40 and the clamping slider 41 ensures the assembly stability and reliability between the indenter 34 and the indenter mounting bracket 35, and also facilitates the installation and disassembly process of the indenter 34, which is convenient for subsequent maintenance and replacement of the indenter 34.
[0052] The crank 38 includes an upper handle portion 42 and a lower handle portion 43. The upper handle portion 42 and the lower handle portion 43 are fixedly connected by bolts 47. The fixation of the bolts 47 ensures the overall structural strength of the assembled crank 38. A snap ring groove 44 is formed between the upper handle portion 42 and the lower handle portion 43. The crankshaft 4 is provided with a limit ring groove 45. The limit ring groove 45 and the snap ring groove 44 are in one-to-one correspondence and match. The crank 38 is clamped and limited in the limit ring groove 45 through the snap ring groove 44. The crank 38 is limited in the corresponding limit ring groove 45, and the crank 38 can rotate around the limit ring groove 45. The design is ingenious, which can realize the precise installation and positioning between the crank 38 and the crankshaft 4, facilitate the actual assembly and disassembly, and the lateral displacement of the crank 38 on the crankshaft 4 can be restricted through the limit ring groove 45, ensuring the stability and reliability of the crank 38 during swinging, thereby ensuring the stability of the entire motion transmission. Moreover, the crank 38 is divided into two parts, the upper handle portion 42 and the lower handle portion 43, which can facilitate the installation and disassembly of the crank 38 on the crankshaft 4, and also facilitate the regular maintenance and replacement of the crank 38.
[0053] Such as Figures 19 to 22As shown, it is the second embodiment of the utility model. On the basis of the first embodiment, the structure of the pressure head mounting frame 35 is improved and designed. The pressure head mounting frame 35 includes a guide column 36, a push rod 48 and a pressure head connecting sleeve 49. The guide column 36 matches the guide through hole 37 one by one. The top of the guide column 36 is hinged with the crank 38. A cavity 50 is provided in the guide column 36. A compression spring 51 is provided in the cavity 50. The pressure head connecting sleeve 49 is fixed with the pressure head 34 by a screw 55. The top of the push rod 48 is movably limited in the cavity 50. The compression spring 51 is always compressed and limited between the end face of the cavity 50 and the push rod 48. The open end of the cavity 50 is fixed with a pressure plate 52 by a bolt 47. The pressure plate 52 and the guide The columns 36 are fixed by bolts 47 to ensure the firmness and reliability of the assembly. The pressure plate 52 limits the top of the push rod 48 from escaping from the cavity 50. The bottom end of the push rod 48 is inserted into the pressure head connecting sleeve 49, and the push rod 48 and the pressure head connecting sleeve 49 are fixedly connected by the bolt assembly 53. The structural design is compact and reasonable. The screw 55 can ensure the firmness and reliability of the connection between the pressure head connecting sleeve 49 and the pressure head 34, so that the pressure head connecting sleeve 49 and the pressure head 34 are fixed as a whole. The bottom end of the push rod 48 also fits and is inserted into the pressure head connecting sleeve 49 and fixed by the bolt assembly 53, so that the pressure head 34, the pressure head connecting sleeve 49 and the push rod 48 are connected and fixed as a whole, ensuring The connection strength is good, and the installation and fixing method is also convenient for actual disassembly and assembly, and is convenient for subsequent maintenance and replacement, etc. The pressure plate 52 is fixed to the open end of the cavity 50 with a bolt 47, and the head of the push rod 48 is located in the cavity 50. The head of the push rod 48 is provided with a limit portion 54. Under the compression force of the compression spring 51, the pressure plate 52 contacts the limit portion 54, so that the push rod 48 cannot escape from the open end, ensuring the continuity and safety of the shell breaking operation. When the push rod 48 needs to be removed, the pressure plate 52 must be removed first before the push rod 48 can be moved out of the cavity 50. The guide column 36 cooperates with the guide through-hole 37 to realize the sliding penetration setting of the pressure head mounting frame 35 and the guide frame 46, and the guide frame 46 guides the limit pressure head mounting The frame 35 allows the pressure head mounting frame 35 to drive the pressure head 34 fixed thereto to move only vertically, reducing deviation and shaking, thereby improving the accuracy and stability of shell breaking, and the structure of the pressure head mounting frame 35 is specifically designed. The design of the cavity 50 in the guide column 36 and the compression spring 51 therein provides an automatic resetting function for the push rod 48, so that after the pressure head 34 completes the shell breaking action, the compression force of the compression spring 51 will push the push rod 48 and the pressure head 34 back to the initial position for the next shell breaking operation. At the same time, the compression spring 51 in the design can also play a certain buffering role, which can reduce the impact force and vibration generated in the shell breaking and protect the stability and service life of the entire equipment during operation.
[0054] The structure design of the utility model is ingenious and reasonable, with strong practicability. The driving motor 3 provides power, and transmits the power to each component that needs to move through the crankshaft 4 and the transmission assembly 5. By starting the driving motor 3, the rotation of the feeding roller 7 and the blanking frame 9 and the up-and-down movement of the shell-breaking mechanism 11 can be realized. The feeding hopper 6 conveys the torreya grandis to be shelled onto the feeding roller 7, and realizes the orderly conveying and movement of the torreya grandis through the feeding groove group 8 on the feeding roller 7. The blanking frame 9 receives the torreya grandis conveyed by the feeding roller 7, and effectively breaks the torreya grandis on the blanking frame 9 through the up-and-down movement of the shell-breaking mechanism 11. The shelled torreya grandis rolls along with the blanking frame, so that the shelled torreya grandis gradually rolls into the lower collecting box 10 for collection for subsequent processing. Through this shell-breaking machine, the mechanized shell-breaking treatment of torreya grandis can be realized, so that irregular cracks appear on the shell of the torreya grandis, which is convenient for shelling and use, effectively reduces the manual labor intensity, effectively improves the work efficiency, reduces the labor cost, and is more conducive to the large-scale mechanized production and processing of torreya grandis.
[0055] The above are only specific embodiments of the utility model, but the technical features of the utility model are not limited thereto. Any simple changes, equivalent replacements or modifications made on the basis of the utility model to achieve substantially the same technical effects are all covered by the protection scope of the utility model.
Claims
1. A Torreya grandis shell breaking machine, characterized in that include: frame; A driving mechanism, wherein the driving mechanism is arranged on the frame, and the driving mechanism comprises a driving motor, a crankshaft and a transmission assembly, wherein the driving motor is connected to the crankshaft, and the crankshaft is connected to the transmission assembly; A feeding hopper, the feeding hopper is arranged on the frame; A feeding roller, which is arranged at the outlet of the feeding hopper, is provided with a feeding trough group, and is connected to the transmission assembly; A blanking rack, the blanking rack is connected to the transmission assembly, the driving motor drives the blanking rack and the feeding roller to rotate synchronously through the transmission assembly, and a collecting box is provided below the blanking rack, through which the shelled Torreya grandis are collected; A shell breaking mechanism, wherein the shell breaking mechanism is arranged above the blanking rack, the shell breaking mechanism is connected to the crankshaft, and the driving motor drives the shell breaking mechanism to move up and down through the crankshaft; The feeding hopper conveys the Torreya grandis to the feeding trough group of the feeding roller, and the driving motor drives the feeding roller to roll and convey the Torreya grandis to the blanking rack through the transmission assembly. At the same time, the driving motor drives the shell breaking mechanism to move through the crankshaft to press down the Torreya grandis in the blanking rack to break the shells. The Torreya grandis after shell breaking falls into the collection box below for collection through the rolling of the blanking rack.
2. A Torreya grandis shell breaking machine according to claim 1, characterized in that: A plurality of feed trough groups are evenly distributed along the outer circumference of the feed roller, each feed trough group includes at least two feed troughs, and the feed troughs in the same group are evenly distributed along the axial direction of the feed roller.
3. A Torreya grandis shell breaking machine according to claim 2, characterized in that: A material guide frame is obliquely arranged between the feeding roller and the blanking frame, and the material guide frame is obliquely arranged downward from the feeding roller to the blanking frame, and the material guide frame is fixedly connected to the frame, and a plurality of material guide grooves are arranged on the material guide frame, and the material guide grooves are matched one by one with the feeding grooves in each group of the feeding groove groups.
4. The Torreya grandis shell breaking machine according to claim 1, characterized in that: The blanking rack includes a main shaft and a blanking trough, the main shaft is connected to the transmission assembly, the blanking trough is fixed to the main shaft with screws, a plurality of blanking troughs are evenly distributed along the circumference of the outer wall of the main shaft, the number of the blanking troughs matches the number of the feeding trough groups, and both sides of the blanking trough are inclined and gathered toward the center direction thereof, so that the cross-section of the blanking trough has a trapezoidal structure.
5. The Torreya grandis shell breaking machine according to claim 1, characterized in that: A screening rack is arranged between the blanking rack and the collecting box, and the screening rack is fixedly connected to the frame, the screening rack comprises a top plate, a bottom plate and a side plate, the side plate is connected between the side ends of the top plate and the bottom plate, the bottom end of the top plate is connected and fixed to the top end of the side plate, a screening cavity with an open end is formed between the top plate, the bottom plate and the side plates, a screening slot hole which is connected with the screening cavity is arranged on the top plate, the bottom plate is inclined downwardly toward the opening direction of the screening cavity, the top plate is inclined downwardly toward the opening direction away from the screening cavity, and a side baffle is arranged above the opening of the screening cavity.
6. The Torreya grandis shell breaking machine according to claim 1, characterized in that: The transmission assembly includes cam 1, cam 2, gear 1, gear 2, gear 3, gear 4, gear 5 and gear 6. The cam 1 is arranged on the crankshaft. The cam 1 is provided with a lever column. The cam 2 and the gear 1 are coaxially arranged on the frame. The cam 2 is provided with a toggle groove. The lever column matches the toggle groove. The gear 1 is meshed with the gear 2. The gear 2 and the gear 3 are coaxially arranged on the frame. The gear 3 is meshed with the gear 4. The gear 4 is connected to the blanking rack. The gear 4 is meshed with the gear 5. The gear 5 is meshed with the gear 6. The gear 6 is connected to the feeding roller.
7. The Torreya grandis shell breaking machine according to claim 1, characterized in that: The shell breaking mechanism includes a pressure head and a pressure head mounting frame, the pressure head is fixed on the pressure head mounting frame, the frame is provided with a guide frame, the guide frame is provided with a guide through hole, the upper part of the pressure head mounting frame matches and penetrates the guide through hole, the top of the pressure head mounting frame is connected to a crank, the top end of the crank is rotatably hinged with the crankshaft, and the bottom of the pressure head is provided with a guide inclined surface, so that the cross-section of the bottom of the pressure head is a triangular structure.
8. The Torreya grandis shell breaking machine according to claim 7, characterized in that: The crank comprises an upper handle portion and a lower handle portion, the upper handle portion and the lower handle portion are fixedly connected by bolts, the upper handle portion and the lower handle portion are assembled to form a retaining ring groove, a limiting ring groove is provided on the crankshaft, the limiting ring groove corresponds to the retaining ring groove one by one, and the crank is limited and clamped in the limiting ring groove through the retaining ring groove.
9. The Torreya grandis shell breaking machine according to claim 7, characterized in that: The pressure head mounting frame is provided with a guide column, and the guide column is matched with the guide perforation one by one. The top of the guide column is hinged to the crank, and the pressure head is provided with an embedding groove. The pressure head is provided with an embedding slider on the pressure head mounting frame. The embedding slider is clamped and limited in the embedding groove to achieve limited fixation between the pressure head and the pressure head mounting frame.
10. The Torreya grandis shell breaking machine according to claim 7, characterized in that: The pressure head mounting frame includes a guide column, a push rod and a pressure head connecting sleeve, the guide column and the guide through hole are matched one by one, the top of the guide column is hinged to the crank, a cavity is provided in the guide column, a compression spring is provided in the cavity, the pressure head connecting sleeve is fixed to the pressure head screw, the top of the push rod is movably limited in the cavity, the compression spring is always compressed and limited between the end face of the cavity and the push rod, the open end of the cavity is bolted with a pressure plate, the pressure plate limits the top of the push rod from detaching from the cavity, the bottom end of the push rod is inserted into the pressure head connecting sleeve, and the push rod is fixedly connected to the pressure head connecting sleeve by a bolt assembly.