Novel vertical slag separator easy to maintain
By using a quick disassembly and assembly mechanism in the vertical slag debris, the complex and time-consuming maintenance of traditional slag debris is solved, and a more efficient and safe maintenance process is achieved.
Patent Information
- Application Number
- CN202421802092.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-29
AI Technical Summary
Traditional vertical slag removal devices are complicated and take a long time when cleaning and maintaining the inside of the round vertebral cylinder, which increases downtime and maintenance costs, and may cause unnecessary damage to the equipment.
A new easy-to-maintenance vertical slag remover was designed, using two sets of rapid disassembly and assembly mechanisms. Through the cooperation of bidirectional threaded rods, transmission blocks and seals, the feed cylinder and conical cylinders are quickly separated and connected, simplifying the maintenance process.
It greatly improves the cleaning and maintenance efficiency of the round vertebral cylinder, reduces the maintenance difficulty and cost, reduces the risk of equipment damage, and makes maintenance more convenient and efficient.
Smart Images

Figure CN222998333U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag removal equipment, and more specifically, to a novel easy-to-maintain vertical slag remover. Background Art
[0002] A slag remover is an efficient separation device. It utilizes the principle of fluid dynamics and, through specific structural design, effectively separates impurities, particulate matters, or unwanted solid components from the liquid during the fluid flow process to ensure the purity and quality of subsequent processes or products. It is easy to operate and has a high separation efficiency, and is widely used in multiple industries such as food processing, chemical industry, pharmaceutical industry, and environmental protection.
[0003] Traditional vertical slag removers face many challenges when cleaning and maintaining the inside of the conical cylinder. Due to design limitations, the disassembly and reassembly processes of many slag removers are cumbersome and time-consuming. This not only increases the downtime, reduces production efficiency, but also increases the complexity and cost of maintenance. Especially when in-depth cleaning or inspection of the inside of the conical cylinder is required, special tools or equipment are usually needed, and even the entire slag remover needs to be completely disassembled. This is not only difficult to operate but may also cause unnecessary damage to the equipment. Summary of the Invention
[0004] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a novel easy-to-maintain vertical slag remover. It realizes the quick separation and connection of the feeding cylinder and the conical cylinder through two groups of quick disassembly and assembly mechanisms, enabling the cleaning personnel to more conveniently access the parts that need to be maintained or cleaned, thoroughly cleaning or inspecting the inside of the conical cylinder, greatly improving the cleaning and maintenance efficiency of the conical cylinder, and reducing the maintenance difficulty and cost.
[0005] To solve the above problems, the utility model adopts the following technical solutions:
[0006] A novel easy-to-maintain vertical slag remover, comprising:
[0007] A conical cylinder, on which a lower mounting plate is fixedly sleeved, and two square notches are opened on the lower mounting plate;
[0008] A feeding cylinder, the bottom of which is in contact with the top of the conical cylinder, and an upper mounting plate is fixedly sleeved on the feeding cylinder; and
[0009] Two sets of quick disassembly and assembly mechanisms. Both sets of the quick disassembly and assembly mechanisms are arranged on the lower mounting plate. The quick disassembly and assembly mechanism includes a connection box, a bidirectional threaded rod, two transmission blocks, two sealing blocks, two transmission plates and four transmission rods. The connection box is fixedly connected to the inside of the upper mounting plate. The bidirectional threaded rod is rotatably connected between the upper and lower inner walls of the connection box. The two transmission blocks are both threadedly connected to the bidirectional threaded rod. The two sealing blocks respectively slide through the two inner walls of the connection box. The two transmission plates are respectively fixedly connected to the outer surface of one side of the two sealing blocks. Each transmission rod is rotatably connected between the corresponding transmission block and the transmission plate.
[0010] As a preferred embodiment of the present invention, the quick disassembly and assembly mechanism further includes a driving motor. The driving motor is fixedly installed on the top of the connection box. The output end of the driving motor is fixedly connected to the bidirectional threaded rod.
[0011] As a preferred embodiment of the present invention, the quick disassembly and assembly mechanism further includes two limiting rods. The two limiting rods are fixedly connected between the upper and lower inner walls of the bidirectional threaded rod. Each transmission block is slidably sleeved on the corresponding two limiting rods.
[0012] As a preferred embodiment of the present invention, four positioning blocks are fixedly connected to the outer surface of the conical cylinder. A support plate is slidably sleeved on the conical cylinder. The top of the support plate is in contact with the bottom of the four positioning blocks. Four support frames are fixedly connected to the bottom of the support plate.
[0013] As a preferred embodiment of the present invention, the positioning blocks are evenly distributed in a circular array on the outer surface of the conical cylinder.
[0014] As a preferred embodiment of the present invention, four positioning rods are fixedly connected to the top of the support plate. The four positioning blocks are respectively slidably sleeved on the four positioning rods.
[0015] Compared with the prior art, the present invention provides a new type of easy-to-maintain vertical slag remover, which has the following beneficial effects:
[0016] For this new type of easy-to-maintain vertical slag remover, when it is necessary to clean and maintain the inside of the conical cylinder, by controlling the rotation of the two bidirectional threaded rods, each bidirectional threaded rod drives the corresponding two transmission blocks to move relatively away from each other. Each two transmission blocks drive the two transmission plates to move relatively closer to each other through the corresponding four transmission rods. Finally, the four sealing blocks respectively move into the corresponding connection box, so that the feeding cylinder can be quickly removed from the conical cylinder, directly exposing the internal structure of the conical cylinder. The cleaning personnel can more conveniently access the parts that need to be maintained or cleaned, thoroughly clean or inspect the inside of the conical cylinder, greatly improving the cleaning and maintenance efficiency of the conical cylinder and reducing the maintenance difficulty and cost. Description of the Drawings
[0017] Figure 1 is a perspective view of the present utility model;
[0018] Figure 2 is an exploded view of the present utility model;
[0019] Figure 3 is a bottom view of a partial structure of the present utility model;
[0020] Figure 4 is an exploded view of a partial structure of the present utility model;
[0021] Figure 5 is a sectional view at the feed cylinder of the present utility model;
[0022] Figure 6 is of the present utility model Figure 5 enlarged view at A in
[0023] Description of reference numerals in the figure:
[0024] 1, conical cylinder; 2, positioning block; 3, support plate; 4, support frame; 5, positioning rod; 6, feed cylinder; 7, upper mounting plate; 8, quick disassembly and assembly mechanism; 801, connection box; 802, bidirectional threaded rod; 803, transmission block; 804, sealing block; 805, transmission plate; 806, transmission rod; 807, drive motor; 808, limiting rod; 9, lower mounting plate. Detailed implementation manners
[0025] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model. Embodiment
[0026] Please refer to Figures 1-6 , a new type of easy-to-maintain vertical slag remover, including:
[0027] A conical cylinder 1, on which a lower mounting plate 9 is fixedly sleeved, and two square notches are opened on the lower mounting plate 9;
[0028] A feed cylinder 6, the bottom of the feed cylinder 6 is in contact with the top of the conical cylinder 1, and an upper mounting plate 7 is fixedly sleeved on the feed cylinder 6; and
[0029] Two sets of quick disassembly and assembly mechanisms 8 are both arranged on the lower mounting plate 9. The quick disassembly and assembly mechanism 8 includes a connection box 801, a bidirectional threaded rod 802, two transmission blocks 803, two sealing blocks 804, two transmission plates 805 and four transmission rods 806. The connection box 801 is fixedly connected to the inside of the upper mounting plate 7. The bidirectional threaded rod 802 is rotatably connected between the upper and lower inner walls of the connection box 801. The two transmission blocks 803 are both threadedly connected to the bidirectional threaded rod 802. The two sealing blocks 804 respectively slide through the two inner walls of the connection box 801. The two transmission plates 805 are respectively fixedly connected to the outer surface of one side of the two sealing blocks 804. Each transmission rod 806 is rotatably connected between the corresponding transmission block 803 and the transmission plate 805.
[0030] In a specific embodiment of the present utility model, the conical cylinder 1 is the main structure that plays the role of slag removal. The spiral cone is installed inside the conical cylinder 1. The upper mounting plate 7 and the lower mounting plate 9 are attached together. The two connection boxes 801 on the upper mounting plate 7 are inserted into the two square notches on the lower mounting plate 9. The tops of the two sealing blocks 804 on each quick disassembly and assembly mechanism 8 are in contact with the bottom of the lower mounting plate 9, so that the upper mounting plate 7 and the lower mounting plate 9 are fixedly installed together tightly, realizing that the feeding cylinder 6 is fixedly installed on the top of the conical cylinder 1. When it is necessary to clean and maintain the inside of the conical cylinder 1, by controlling the rotation of the two bidirectional threaded rods 802, each bidirectional threaded rod 802 drives the corresponding two transmission blocks 803 to move relatively away from each other. Every two transmission blocks 803 drive the two transmission plates 805 to move relatively closer to each other through the corresponding four transmission rods 806. Finally, the four sealing blocks 804 respectively move into the inside of the corresponding connection boxes 801, so that the feeding cylinder 6 can be quickly removed from the conical cylinder 1, making the internal structure of the conical cylinder 1 directly exposed. The cleaning personnel can more conveniently access the parts that need to be maintained or cleaned, thoroughly clean or inspect the inside of the conical cylinder 1, greatly improving the cleaning and maintenance efficiency of the conical cylinder 1 and reducing the maintenance difficulty and cost.
[0031] Specifically, the quick disassembly and assembly mechanism 8 further includes a driving motor 807. The driving motor 807 is fixedly installed on the top of the connection box 801. The output end of the driving motor 807 is fixedly connected to the bidirectional threaded rod 802.
[0032] In this embodiment, by controlling the driving motor 807 to start, the bidirectional threaded rod 802 can be driven to rotate.
[0033] Specifically, the quick disassembly and assembly mechanism 8 further includes two limiting rods 808. The two limiting rods 808 are fixedly connected between the upper and lower inner walls of the bidirectional threaded rod 802. Each transmission block 803 is slidably sleeved on the corresponding two limiting rods 808.
[0034] In this embodiment, the two limiting rods 808 inside each connection box 801 are used to ensure that the corresponding two transmission blocks 803 can move relatively close to or away from each other stably.
[0035] Specifically, four positioning blocks 2 are fixedly connected to the outer surface of the conical cylinder 1. A support plate 3 is slidably sleeved on the conical cylinder 1. The top of the support plate 3 is in contact with the bottoms of the four positioning blocks 2, and four support frames 4 are fixedly connected to the bottom of the support plate 3.
[0036] In this embodiment, for traditional vertical slag removers, their support leg frames are integrally fixed to the cylinder body. In this device, the conical cylinder 1 can be removed from the support plate 3 at any time, making it more convenient to maintain the conical cylinder 1.
[0037] Specifically, the positioning blocks 2 are evenly distributed on the outer surface of the conical cylinder 1 in an annular array.
[0038] In this embodiment, the four positioning blocks 2 are distributed in this way, making the appearance look more beautiful and the overall stability better.
[0039] Specifically, four positioning rods 5 are fixedly connected to the top of the support plate 3, and the four positioning blocks 2 are respectively slidably sleeved on the four positioning rods 5.
[0040] In this embodiment, when the conical cylinder 1 is placed on the top of the support plate 3 through the four positioning blocks 2, at the same time, the four positioning rods 5 ensure that the conical cylinder 1 does not sway randomly on the support plate 3, ensuring the stability of the conical cylinder 1 during operation.
[0041] Working principle: When it is necessary to clean and maintain the inside of the conical cylinder 1, two driving motors 807 are controlled to start, respectively driving two bidirectional threaded rods 802 to rotate. Each bidirectional threaded rod 802 drives the corresponding two transmission blocks 803 to move relatively away from each other. Every two transmission blocks 803 drive two transmission plates 805 to move relatively close to each other through the corresponding four transmission rods 806. Finally, the four sealing blocks 804 respectively move into the corresponding connection boxes 801, so that the feeding cylinder 6 can be quickly removed from the conical cylinder 1, directly exposing the internal structure of the conical cylinder 1. The cleaning personnel can more conveniently access the parts that need to be maintained or cleaned, thoroughly clean or inspect the inside of the conical cylinder 1, greatly improving the cleaning and maintenance efficiency of the conical cylinder 1, reducing the maintenance difficulty and cost. At the same time, the conical cylinder 1 can be quickly removed from the support plate 3 at any time. Compared with traditional vertical slag removers, the support plate 3 and the four support frames 4 do not interfere with the cleaning and maintenance of the conical cylinder 1. The control method of this utility model is controlled by manually starting and closing the switch. The wiring diagram of the power element and the power supply are common knowledge in the art. And this utility model is mainly used to protect mechanical devices, so the control method and wiring layout of this utility model will not be explained in detail.
[0042] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its improved concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present utility model.
Claims
1. A new type of easy-to-maintain vertical slag remover, characterized in that: include: A conical cylinder (1), wherein a lower mounting plate (9) is fixedly sleeved on the conical cylinder (1), and two square notches are formed on the lower mounting plate (9); A feed cylinder (6), the bottom of which is fitted with the top of the conical cylinder (1), and an upper mounting plate (7) is fixedly sleeved on the feed cylinder (6); and Two groups of quick disassembly and assembly mechanisms (8), both groups of the quick disassembly and assembly mechanisms (8) are arranged on the lower mounting plate (9), the quick disassembly and assembly mechanisms (8) comprise a connection box (801), a bidirectional threaded rod (802), two transmission blocks (803), two sealing blocks (804), two transmission plates (805) and four transmission rods (806), the connection box (801) is fixedly connected to the inside of the upper mounting plate (7), the bidirectional threaded rod (802) is rotatably connected between the upper and lower inner walls of the connection box (801), the two transmission blocks (803) are both threadedly connected to the bidirectional threaded rod (802), the two sealing blocks (804) respectively slide through the inner walls on both sides of the connection box (801), the two transmission plates (805) are respectively fixedly connected to the outer surfaces of one side of the two sealing blocks (804), and each transmission rod (806) is rotatably connected between the corresponding transmission block (803) and the transmission plate (805).
2. A novel easy-to-maintain vertical slag remover according to claim 1, characterized in that: The quick disassembly and assembly mechanism (8) further comprises a drive motor (807), wherein the drive motor (807) is fixedly mounted on the top of the connection box (801), and an output end of the drive motor (807) is fixedly connected to the bidirectional threaded rod (802).
3. The novel easy-to-maintain vertical slag remover according to claim 1 is characterized by: The quick disassembly and assembly mechanism (8) further comprises two limit rods (808), wherein the two limit rods (808) are fixedly connected between the upper and lower inner walls of the bidirectional threaded rod (802), and each transmission block (803) is slidably sleeved on the corresponding two limit rods (808).
4. The novel easy-to-maintain vertical slag remover according to claim 1 is characterized by: Four positioning blocks (2) are fixedly connected to the outer surface of the conical cylinder (1); a support plate (3) is slidably sleeved on the conical cylinder (1); the top of the support plate (3) fits with the bottom of the four positioning blocks (2); and the bottom of the support plate (3) is fixedly connected to four support frames (4).
5. The novel easy-to-maintain vertical slag remover according to claim 4 is characterized by: The positioning blocks (2) are evenly distributed on the outer surface of the conical cylinder (1) in a circular array.
6. The novel easy-to-maintain vertical slag remover according to claim 4 is characterized by: Four positioning rods (5) are fixedly connected to the top of the support plate (3), and the four positioning blocks (2) are respectively slidably sleeved on the four positioning rods (5).