Blending device for lubricating oil production
By designing a blending device for the blending chamber and heating pipe that can be inserted into the ton barrel, the problem of insufficient stirring effect in the prior art is solved, and all-round stirring and heating of lubricating oil materials is achieved, which significantly improves the blending effect.
Patent Information
- Application Number
- CN202422212039.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The existing lubricant oil production mixing device During the stirring process, the stirring rod is concentrated under the rotating rod, resulting in only a part of the inner part of the ton barrel being stirred, and the stirring effect is insufficient.
A mixing bin that can be inserted into the ton barrel is designed. The surface of the mixing bin is equipped with an installation groove and a notch. The inner wall of the installation groove is rotated to install a stirring plate. A heating tube is provided in the mixing bin. The rotation of the mixing bin is controlled by driving components to drive the mixing bin to stir the material in all directions, and at the same time, the heat of the heating tube is transmitted through the notch.
All-round stirring and heating of the materials inside the ton barrel is achieved, which significantly improves the blending effect and ensures the quality of the lubricating oil.
Smart Images

Figure CN222998601U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blending devices, in particular to a blending device for lubricant production. Background Technique
[0002] Lubricant is an important industrial lubricant used to reduce friction and wear and protect mechanical equipment. During the production of lubricant, multiple production formulas need to be poured into the inside of a ton barrel and stirred and mixed by a stirring device.
[0003] Currently, when stirring and mixing multiple formulas, it is generally necessary to heat them simultaneously to improve the blending efficiency. Therefore, the current stirring device often consists of a mounting frame, a heating pipe fixedly installed at the bottom of the mounting frame, and a rotating rod rotatably installed. The heating pipe is arranged around the rotating rod. At the same time, several stirring rods are rotatably installed at the bottom of the rotating rod. During use, the user can move the mounting frame by a forklift, so as to insert the heating pipe and the rotating rod into the ton barrel with lubricant formulas inside, control the rotation of the rotating rod to drive several stirring rods to stir the formulas. During the stirring process, it is also necessary to control the heating pipe to heat. Although this method can achieve the heating and mixing of multiple formulas, during the mixing process, several stirring rods are all concentrated below the rotating rod, and only a part of the area inside the ton barrel can be stirred, and the stirring effect is not sufficient, which will affect the subsequent use effect of the lubricant. Therefore, a new type of blending device for lubricant production is needed to solve the above problems. Summary of the Invention
[0004] The purpose of the utility model is to solve the problem that during the process of mixing materials by the blending device, several stirring rods are all concentrated below the rotating rod, and only a part of the area inside the ton barrel can be stirred, and the stirring effect is not sufficient. The utility model provides a blending device.
[0005] The utility model specifically adopts the following technical solutions to achieve the above purpose:
[0006] A blending device includes a blending chamber that can be inserted into the ton barrel. A plurality of mounting grooves and a plurality of notches are formed on the surface of the blending chamber, and stirring plates are rotatably installed on the inner walls of the plurality of mounting grooves.
[0007] A heating pipe is arranged inside the blending chamber. The blending device further includes a mounting assembly and a storage battery electrically connected to the heating pipe. The blending chamber, the heating pipe, and the storage battery are all installed on the surface of the mounting assembly, and the blending chamber can rotate.
[0008] Furthermore, the installation component includes a mounting frame, on the surface of which there are two limiting grooves, and also includes a limiting unit for restricting the lifting end of the forklift to the inner walls of the two limiting grooves. The blending bin is rotatably inserted into the surface of the mounting frame, and also includes a driving component and a fixing unit. The driving component is used to control the rotation of the blending bin, and the fixing unit is used to fixedly install the heating pipe on the surface of the mounting frame.
[0009] Furthermore, the limiting unit includes a pressing plate slidably inserted into the inner walls of the two limiting grooves. A hydraulic rod is fixedly installed on the surface of the pressing plate, and the hydraulic rod is electrically connected to the storage battery. The hydraulic rod fixedly penetrates through the inner wall of one of the limiting grooves. A controller and a G module electrically connected to the controller are fixedly installed on the surface of the mounting frame. The controller is electrically connected to the hydraulic rod, the storage battery, and the heating pipe.
[0010] Furthermore, the driving component includes a motor fixedly installed on the surface of the mounting frame. The motor is electrically connected to both the storage battery and the controller. A small gear and a large gear are rotatably installed on the surface of the mounting frame. One end of the large gear is fixedly installed at one end of the blending bin, and the output end of the motor is fixedly installed on the surface of the small gear.
[0011] Furthermore, the fixing unit includes a fixing bin fixedly installed on the surface of the mounting frame. The storage battery is fixedly installed on the inner wall of the fixing bin. A wire routing rod is fixedly installed on the surface of the fixing bin. The heating pipe is fixedly installed on the surface of the wire routing rod.
[0012] Furthermore, a guide rod is fixedly installed on the surface of the pressing plate, and the surface of the guide rod is slidably inserted into the inner wall of the other limiting groove.
[0013] Furthermore, a handle is fixedly installed on the surface of the mounting frame.
[0014] Furthermore, a temperature sensor is fixedly inserted into the surface of the mounting frame, and the controller is electrically connected to the temperature sensor.
[0015] Compared with the prior art, the beneficial effects of the present utility model are:
[0016] 1. In the present utility model, by providing a blending bin that can be inserted into the inside of a ton barrel and arranging a heating pipe inside the blending bin, during actual operation, the user can first insert the blending bin into the inside of the ton barrel and drive it to rotate. Under the action of centrifugal force, several stirring plates will respectively swing out from the inner walls of several mounting grooves, achieving all-round stirring of the materials inside the ton barrel. During this process, the heat dissipated by the heating pipe can be transmitted to the materials inside the ton barrel through several notches, realizing heating of the materials. With such an arrangement, materials with different heights inside the ton barrel can all be stirred, and compared with the prior art, the blending effect is significantly improved.
[0017] 2. In the present utility model, by arranging a pressing plate on the inner walls of both limiting grooves, during use, the user can insert the lifting end of the forklift into the inner walls of the two limiting grooves, and then control the telescopic movement of the hydraulic rod through the controller, driving the pressing plate fixedly installed at one end of the hydraulic rod to slide on the inner walls of the two limiting grooves, thereby realizing the pressing of the lifting end of the forklift through the pressing plate, and achieving a firm and detachable installation of the mounting rack on the lifting end of the forklift. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a three-dimensional structural schematic diagram of the blending device of the present utility model;
[0019] Figure 2 is a half-sectional view of the blending device of the present utility model;
[0020] Figure 3 is a three-dimensional structural schematic diagram of another angle of the blending device of the present utility model;
[0021] Figure 4 is a partial connection structural schematic diagram of the blending device of the present utility model.
[0022] In the figure: 1, blending bin; 2, mounting groove; 3, notch; 4, stirring plate; 5, heating pipe; 6, mounting assembly; 61, mounting rack; 62, limiting groove; 63, limiting unit; 631, pressing plate; 632, hydraulic rod; 633, controller; 634, 4G module; 64, driving assembly; 641, motor; 642, small gear; 643, large gear; 65, fixing unit; 651, fixing bin; 652, wire routing rod; 7, storage battery; 8, guide rod; 9, handle; 10, temperature sensor. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
[0024] A blending device provided in this embodiment is mainly used to solve the problem that during the process of mixing materials by the blending device, several stirring rods are all concentrated below the rotating rod, and only a part of the area inside the ton barrel can be stirred, resulting in insufficient stirring effect. The following technical solutions are provided and will be described in detail below in combination with Figures 1-4 for a detailed description:
[0025] A blending device includes: a blending chamber 1 that can be inserted into the ton barrel. At the same time, several installation grooves 2 and several notches 3 are provided on the surface of the blending chamber 1. Stirring plates 4 are rotatably installed on the inner walls of several installation grooves 2, and a heating pipe 5 is arranged inside the blending chamber 1. During use, after the user inserts the blending chamber 1 into the ton barrel, the materials inside the ton barrel can contact the surface of the heating pipe 5 through several notches 3, thereby transmitting the heat on the surface of the heating pipe 5. It also includes an installation component 6 and a storage battery 7. The blending chamber 1, the heating pipe 5, and the storage battery 7 are all installed on the surface of the installation component 6 and the blending chamber 1 can rotate. Therefore, during use, the user can control the rotation of the blending chamber 1 through the installation mechanism, driving several stirring plates 4 on the surface to disengage from the inner walls of several installation grooves 2 to stir the materials inside the ton barrel. Among them, the storage battery 7 is used to supply power to the heating pipe 5. The main components of the installation component 6 are: an installation frame 61 with two limiting grooves 62 provided on its surface. During use, the user needs to first limit the lifting end of the forklift in the inner walls of the two limiting grooves 62 through the limiting unit 63. Subsequently, the user can drive the installation frame 61 to move through the forklift. Also, because the blending chamber 1 is rotatably inserted on the surface of the installation frame 61, after the user inserts the blending chamber 1 into the ton barrel, the user can control the rotation of the blending chamber 1 through the driving mechanism. During the rotation of the blending chamber 1, under the action of the fixing unit 65, the heating pipe 5 is fixedly installed on the surface of the installation frame 61, that is, it is always arranged inside the blending chamber 1 and remains stationary.
[0026] By providing a blending chamber 1 that can be inserted into the ton barrel and arranging a heating pipe 5 inside the blending chamber 1, during actual operation, the user can first insert the blending chamber 1 into the ton barrel and drive it to rotate. Under the action of centrifugal force, several stirring plates 4 will respectively swing out from the inner walls of several installation grooves 2 to achieve all-round stirring of the materials inside the ton barrel. During this process, the heat dissipated by the heating pipe 5 can be transmitted to the materials inside the ton barrel through several notches 3 to achieve heating of the materials. With such a setting, the materials with different heights inside the ton barrel can all be stirred, and compared with the prior art, the blending effect is significantly improved.
[0027] By arranging a pressing plate 631 on the inner walls of both limiting grooves 62, during use, the user can insert the lifting end of the forklift into the inner walls of the two limiting grooves 62, and then control the telescopic movement of the hydraulic rod 632 through the controller 633, driving the pressing plate 631 fixedly installed at one end of the hydraulic rod 632 to slide on the inner walls of the two limiting grooves 62, thereby realizing the pressing of the lifting end of the forklift through the pressing plate 631, and achieving a firm and detachable installation of the mounting bracket 61 on the lifting end of the forklift.
[0028] As Figure 3 shown, in some embodiments, the main components of the limiting unit 63 are: a hydraulic rod 632 fixedly inserted into the inner wall of one of the limiting grooves 62, and at the same time, the same pressing plate 631 is slidably inserted into the inner walls of the two limiting grooves 62. During use, the user can drive the pressing plate 631 to slide on the inner walls of the two limiting grooves 62 by controlling the telescopic movement of the hydraulic rod 632. The hydraulic rod 632 is electrically connected to the storage battery 7. A controller 633 and a 4G module 634 electrically connected to the controller 633 (the 4G module 634 is electrically connected to the remote control, and the remote control is generally held in the user's hand and cannot be drawn in the figure) are fixedly installed on the surface of the mounting bracket 61. The controller 633 is electrically connected to the hydraulic rod 632, the storage battery 7, and the heating pipe 5. Therefore, through the remote connection between the remote control and the 4G module 634, the user can control the above-mentioned electrical equipment through the controller 633.
[0029] As Figure 2 shown, in some embodiments, the main components of the driving assembly 64 are: a large gear 643 and a small gear 642 rotatably installed on the surface of the mounting bracket 61. At the same time, one end of the large gear 643 is fixedly installed at one end of the blending bin 1. Therefore, during use, the user can drive the small gear 642 fixedly installed at the output end of the motor 641 to rotate through the motor 641 fixedly installed on the surface of the mounting bracket 61, and further drive the large gear 643 to rotate through gear transmission, thereby realizing the driving of the blending bin 1.
[0030] As Figure 2As shown, in some embodiments, the main components of the fixing unit 65 are: a fixing bin 651 fixedly installed on the surface of the mounting frame 61. Meanwhile, the storage battery 7 is fixedly installed on the inner wall of the fixing bin 651. A wire routing rod 652 is fixedly installed on the surface of the fixing bin 651, and the heating tube 5 is fixedly installed on the surface of the wire routing rod 652. It should be noted that: The heating tube 5 is a device used to heat fluids (such as water, air, oil, etc.) or solids (such as metals, plastics, etc.), usually made of metal or ceramic. It mainly converts electrical energy into heat energy through electricity, so that the fluid or solid reaches the required temperature. The main components of the heating tube 5 include: Tube body: Usually made of stainless steel or other high-temperature resistant materials to withstand high temperatures and chemical corrosion. Resistance wire: Usually nickel-chromium alloy or copper-nickel alloy, etc., as the heating element, heat is generated when current passes through the resistance wire. Insulating material: Used to wrap the resistance wire to prevent current leakage and heat energy loss. Terminal head: A structure connecting the power supply line and the heating tube 5 itself, usually having waterproof and insulating functions. The wires connecting the terminal heads at both ends of the heating tube 5 of this device to the storage battery 7 are wound around the wire routing rod 652. During operation, it does not directly contact the surface of the material, so there will be no current leakage.
[0031] As Figure 1 , Figure 3 shown, in some embodiments, a guide rod 8 is slidably inserted into the inner wall of another limiting groove 62. One end of the guide rod 8 is fixedly installed on the surface of the pressing plate 631. Therefore, when the user controls the telescopic movement of the hydraulic rod 632 through the controller 633, the guide rod 8 will also be driven synchronously, ensuring the smooth movement of the pressing plate 631 on the inner walls of the two limiting grooves 62. A handle 9 for moving the device is fixedly installed on the surface of the mounting frame 61. Meanwhile, a temperature sensor 10 is fixedly inserted into the surface of the mounting frame 61. The controller 633 is electrically connected to the temperature sensor 10. During actual use, the temperature sensor 10 will transmit the real-time temperature inside the ton barrel to the remote control in the user's hand through the controller 633 and the 4G module 634. The user can effectively control the temperature of the material inside the ton barrel through the heating tube 5 according to the remote control.
[0032] The working process of the present utility model: First, the user needs to insert the lifting end of the forklift into the inner walls of the two limiting grooves 62, and then control the telescopic movement of the hydraulic rod 632 through the controller 633, driving the pressing plate 631 fixedly installed at one end of the hydraulic rod 632 to slide on the inner walls of the two limiting grooves 62, so as to realize the pressing of the lifting end of the forklift through the pressing plate 631. Then, the mounting frame 61 can be driven to move by the forklift, so as to insert the blending bin 1 into the ton barrel.
[0033] Secondly, the user needs to control the rotation of the output end of the motor 641 through the controller 633, drive the mixing bin 1 to rotate through gear transmission, and realize the stirring of the materials inside the ton barrel through the stirring plate 4 on the surface of the mixer. During the stirring process, the temperature sensor 10 can transmit the real-time temperature inside the ton barrel to the remote controller through the controller 633 and the 4G module 634. Then, the user can control the power of the heating pipe 5 by controlling the controller 633, so as to control the temperature of the materials inside the ton barrel and ensure the heating effect.
[0034] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.
Claims
1. A blending device for lubricating oil production, characterized in that: include: A blending bin (1) that can be inserted into a ton barrel, wherein a surface of the blending bin (1) is provided with a plurality of mounting grooves (2) and a plurality of notches (3), and a stirring plate (4) is rotatably mounted on the inner walls of the plurality of mounting grooves (2); The blending chamber (1) is provided with a heating tube (5) inside, and further comprises a mounting assembly (6) and a storage battery (7) electrically connected to the heating tube (5); the blending chamber (1), the heating tube (5) and the storage battery (7) are all mounted on the surface of the mounting assembly (6), and the blending chamber (1) is rotatable.
2. A blending device for lubricating oil production according to claim 1, characterized in that: The mounting assembly (6) comprises a mounting frame (61), the surface of the mounting frame (61) being provided with two limiting grooves (62), and further comprising a limiting unit (63), the limiting unit (63) being used to limit the lifting end of the forklift to the inner walls of the two limiting grooves (62), the blending bin (1) being rotatably plugged into the surface of the mounting frame (61), and further comprising a driving assembly (64) and a fixing unit (65), the driving assembly (64) being used to control the rotation of the blending bin (1), and the fixing unit (65) being used to fix the heating tube (5) to the surface of the mounting frame (61).
3. A blending device for lubricating oil production according to claim 2, characterized in that: The limiting unit (63) comprises a pressure plate (631) slidably inserted into the inner walls of the two limiting grooves (62); a hydraulic rod (632) is fixedly mounted on the surface of the pressure plate (631); the hydraulic rod (632) is electrically connected to the battery (7); the hydraulic rod (632) is fixedly passed through the inner wall of one of the limiting grooves (62); a controller (633) and a 4G module (634) electrically connected to the controller (633) are fixedly mounted on the surface of the mounting frame (61); the controller (633) is electrically connected to the hydraulic rod (632), the battery (7) and the heating tube (5).
4. A blending device for lubricating oil production according to claim 3, characterized in that: The driving assembly (64) comprises a motor (641) fixedly mounted on the surface of the mounting frame (61); the motor (641) is electrically connected to the storage battery (7) and the controller (633); a small gear (642) and a large gear (643) are rotatably mounted on the surface of the mounting frame (61); one end of the large gear (643) is fixedly mounted on one end of the blending chamber (1); and an output end of the motor (641) is fixedly mounted on the surface of the small gear (642).
5. A blending device for lubricating oil production according to claim 2, characterized in that: The fixing unit (65) comprises a fixing chamber (651) fixedly mounted on the surface of the mounting frame (61); the storage battery (7) is fixedly mounted on the inner wall of the fixing chamber (651); a wiring rod (652) is fixedly mounted on the surface of the fixing chamber (651); and the heating tube (5) is fixedly mounted on the surface of the wiring rod (652).
6. A blending device for lubricating oil production according to claim 3, characterized in that: A guide rod (8) is fixedly mounted on the surface of the pressure plate (631), and the surface of the guide rod (8) is slidably inserted into the inner wall of another limiting groove (62).
7. A blending device for lubricating oil production according to claim 2, characterized in that: A handle (9) is fixedly mounted on the surface of the mounting frame (61).
8. A blending device for lubricating oil production according to claim 3, characterized in that: A temperature sensor (10) is fixedly plugged into the surface of the mounting frame (61), and the controller (633) is electrically connected to the temperature sensor (10).