Closed asphalt production feeding system

By designing a closed asphalt production and loading system in asphalt production, the feeding device and liquid conveying device are used to achieve automatic supply of raw materials, the problem of cumbersome manual investment is solved and the production efficiency is improved.

CN222998743UActive Publication Date: 2025-06-20GUANGZHOU ELEPHANT ULTRA THIN PAVEMENT TECH DEV CO LTD
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Patent Information

Application Number
CN202421794279.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-06-20
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

In asphalt production, the process of manually putting solid and liquid raw materials into the reactor is cumbersome and labor-intensive, which can easily lead to workers' fatigue.

Method used

A closed asphalt production and loading system is designed, and the feeding device and liquid conveying device are used to realize the automatic supply of raw materials. The feeding device is used to transport solid raw materials into the stirring chamber, the liquid conveying device transports the liquid raw materials into the stirring chamber through a pipe, and replenishes the feeding device with a supply device.

Benefits of technology

Through the automated raw material input process, the problem of inconvenient labor input is solved, production efficiency is improved, and labor intensity for workers is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a closed feeding system for asphalt production, and aims to complete automatic supply of raw materials by utilizing a feeding device and a liquid conveying device, solve the problem that the raw materials are inconvenient to feed manually and improve the production efficiency. The technical scheme is that the closed feeding system for asphalt production comprises a movable reaction container, a stirring cavity is formed in the reaction container, a feeding device and a supply device are arranged at the top of the reaction container, the feeding device is used for conveying solid raw materials into the stirring cavity, the supply device is connected with the feeding device, and the supply device is used for supplementing the solid raw materials into the feeding device; the top of the reaction container is also provided with a liquid conveying device, the liquid conveying device is communicated with the stirring cavity through a pipeline, and the liquid conveying device is used for conveying liquid raw materials into the stirring cavity; belongs to the field of asphalt processing equipment.
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Description

Technical Field

[0001] The utility model belongs to the field of asphalt processing equipment, and more specifically, relates to a closed asphalt production feeding system. Background Technique

[0002] In asphalt production, it is usually necessary to stir and add solid and liquid raw materials to prepare asphalt mixture. The solid raw materials generally include aggregate, mineral powder, etc., while the liquid raw materials include asphalt binder, additives, etc.; moreover, during the whole adding process, it is necessary to ensure the accurate control of parameters such as the input ratio of solid and liquid raw materials to ensure meeting the production requirements of asphalt.

[0003] Patent CN202121612044.1 discloses a movable containerized horizontal asphalt reactor, including a tank body, and further including a container body, a heating device arranged in the tank body, a stirring structure arranged in the tank body, and a discharging pump structure connected to the tank body. The container body is provided with a reaction chamber, a discharging and control chamber arranged on one side of the reaction chamber, and a stirring drive chamber for installing a stirring drive device arranged on the opposite side of the connecting side between the reaction chamber and the discharging and control chamber. A control device is arranged on the side wall of the discharging and control chamber, and a blowing device connected to the heating device and a gas control structure connected to the heating device are arranged on the side wall of the discharging and control chamber connected to the reaction chamber. The gas tank of the gas control structure is arranged in the reaction chamber. The discharging pump structure, the heating device, the stirring drive device, the blowing device, and the gas control structure are respectively connected to the control device in signal;

[0004] In the above technical solution, after the raw materials are put into the feeding port, the heating device, the stirring drive device, the blowing device, and the gas control structure are controlled for processing. Since there is no feeding device on the reactor that can automatically put the raw materials into the tank body, it can only rely on manual feeding. However, such a feeding method has a large labor intensity, is very laborious, and easily causes fatigue of workers. Content of the Utility Model

[0005] The main purpose of the utility model is to provide a closed asphalt production feeding system, aiming to complete the automatic supply of raw materials by using a feeding device and a liquid conveying device, solve the problem of inconvenient manual feeding of raw materials, and improve the production efficiency.

[0006] According to the first aspect of the utility model, a closed asphalt production feeding system is provided, including a movable reaction container. A stirring chamber is arranged in the reaction container. A feeding device and a supply device are arranged on the top of the reaction container. The feeding device is used for conveying solid raw materials to the stirring chamber. The supply device is connected to the feeding device and is used for supplementing solid raw materials to the feeding device;

[0007] A liquid delivery device is also provided at the top of the reaction container, and the liquid delivery device is connected to the stirring chamber through a pipeline. The liquid delivery device is used to deliver liquid raw materials into the stirring chamber.

[0008] One of the technical solutions in the above technical solutions of the present utility model has at least one of the following advantages or beneficial effects:

[0009] In the present utility model, the feeding device automatically delivers solid raw materials into the stirring chamber, and the input of liquid raw materials is completed through the liquid delivery device. Moreover, the supply device is used to supplement the solid raw materials of the feeding device. By cooperating with the feeding device and the liquid delivery device to control the automatic delivery of solid raw materials and liquid raw materials, the cumbersome problem of manually putting raw materials is solved, and the production efficiency is improved. Description of the Drawings

[0010] The present utility model will be further described below in conjunction with the drawings and embodiments;

[0011] Figure 1 is a perspective view of the first embodiment of the present utility model;

[0012] Figure 2 is a cross-sectional view of the first embodiment of the present utility model;

[0013] Figure 3 is a top view of the rotary feeding mechanism of the first embodiment of the present utility model;

[0014] Among them, the reference numerals of each figure:

[0015] 1. Reaction container; 11. Stirring chamber; 2. Feeding device; 21. Hopper; 211. Sealing cover; 22. Quantitative conveying mechanism; 221. Metering valve; 222. Driving motor; 3. Supply device; 31. Storage tank; 32. Delivery pump; 321. First feed pipe; 322. First discharge pipe; 4. Liquid delivery device; 41. Liquid storage tank; 42. Metering pump; 421. Second discharge pipe; 422. Second feed pipe; 5. Rotary feeding mechanism; 51. Mounting seat; 52. Rotary motor; 53. Feeding plate. Detailed Embodiments

[0016] The following details the embodiments of the present utility model. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present utility model and should not be construed as limiting the present utility model.

[0017] The following disclosure provides many different embodiments or examples for implementing different solutions of the present utility model.

[0018] Reference Figures 1 to 3 As shown, in an embodiment of the present utility model, a closed asphalt production feeding system includes a movable reaction container 1. A stirring chamber 11 is provided inside the reaction container 1. A feeding device 2 and a supply device 3 are provided at the top of the reaction container 1. The feeding device 2 is used to convey solid raw materials into the stirring chamber 11. The supply device 3 is connected to the feeding device 2 and is used to supplement solid raw materials into the feeding device 2;

[0019] A liquid conveying device 4 is also provided at the top of the reaction container 1. The liquid conveying device 4 is connected to the stirring chamber 11 through a pipeline, and the liquid conveying device 4 is used to convey liquid raw materials into the stirring chamber 11;

[0020] During use: Workers control the feeding device 2 and the liquid conveying device 4 to respectively complete the automatic conveying of solid raw materials and liquid raw materials. When the solid raw materials and liquid raw materials added to the stirring chamber 11 reach a certain amount, the feeding device 2 and the liquid conveying device 4 are stopped. When it is necessary to convey solid raw materials or liquid raw materials into the stirring chamber 11 again, the feeding device 2 and the liquid conveying device 4 are restarted. When the amount of solid raw materials in the feeding device 2 is almost consumed, the supply device 3 can be started to supplement solid raw materials for the feeding device, so that the feeding device 2 can complete the automatic conveying of solid raw materials again; In this way, the automatic conveying of solid raw materials and liquid raw materials can be controlled, the problem of inconvenient manual feeding of raw materials is solved, and the production efficiency is improved.

[0021] For the specific structure of the reaction container 1, reference can be made to Patent CN202121612044.1, which will not be elaborated in this embodiment.

[0022] Preferably, the feeding device 2 includes a hopper 21 and a quantitative conveying mechanism 22 provided at the bottom of the hopper 21. The quantitative conveying mechanism 22 is arranged on the top of the reaction container 1. The quantitative conveying mechanism 22 is used to quantitatively convey the solid raw materials in the hopper 21 into the stirring chamber 11. The supply device 3 is connected to the hopper 21; The quantitative conveying mechanism 22 includes a metering valve 221 provided at the bottom of the hopper 21 and a driving motor 222 for driving the metering valve 221. The metering valve 221 is connected to the top of the reaction container 1;

[0023] Specifically, the hopper 21 is used to store solid raw materials. When it is necessary to convey solid raw materials to the stirring chamber 11, the operation of the metering valve 221 is driven by the driving motor 222, so that the solid raw materials in the hopper 21 are quantitatively conveyed into the stirring chamber 11. When the solid raw materials in the hopper 21 are almost consumed, the feeding device can be started to complete the supplement of solid raw materials in the hopper 21.

[0024] More preferably, the feeding device 3 includes a storage tank 31 for storing solid raw materials and a delivery pump 32 disposed on the top of the reaction container 1. The delivery pump 32 is provided with a first feed pipe 321 and a first discharge pipe 322. The first feed pipe 321 is connected to the storage tank 31, and the first discharge pipe 322 is connected to the hopper 21. The delivery pump 32 is configured to transport the solid raw materials in the storage tank 31 to the hopper 21;

[0025] Specifically, when the solid raw materials in the hopper 21 are almost consumed and the quantitative delivery of the fixed raw materials cannot be completed, the delivery pump 32 is controlled to extract the solid raw materials in the storage tank 31. After the solid raw materials flow through the first feed pipe 321 and the first discharge pipe 322, they enter the hopper 21, thereby completing the replenishment of the solid raw materials in the hopper 21.

[0026] In this embodiment, the liquid delivery device 4 includes a liquid storage tank 41 for storing liquid raw materials and a metering pump 42 disposed on the top of the reaction container 1. The metering pump 42 is provided with a second feed pipe 422 and a second discharge pipe 421. The second feed pipe 422 is connected to the liquid storage tank 41, and the second discharge pipe 421 communicates with the stirring chamber 11. The metering pump 42 is configured to quantitatively transport the liquid raw materials in the liquid storage tank 41 to the stirring chamber 11;

[0027] Specifically, the delivery of the liquid raw materials is completed by the metering pump 42. The second discharge pipe 421 communicates with the stirring chamber 11, and the second feed pipe 422 is connected to the liquid storage tank 41. When it is necessary to replenish the liquid raw materials to the stirring chamber 11, the metering pump 42 is started to quantitatively extract the liquid raw materials in the liquid storage tank 41, so that the liquid raw materials will enter the stirring chamber 11 of the reaction container 1.

[0028] Preferably, it further includes a cover 211 covering the top of the hopper 21, and the first discharge pipe 322 is connected to the cover 211; the cover 211 can effectively prevent external impurities and dust from entering the interior of the hopper 21, keep the raw materials clean and pure, and avoid contaminating the raw materials.

[0029] In this embodiment, the cover 211 is transparent; the transparent cover 211 can facilitate the staff to observe the situation in the hopper 21 and avoid accidents.

[0030] In this embodiment, it further includes a rotary feeding mechanism 5, which is arranged between the top of the reaction container 1 and the quantitative conveying mechanism 22. The rotary feeding mechanism 5 is used to disperse and feed the solid raw materials conveyed by the quantitative conveying mechanism 22 so that the solid raw materials are dispersed in the stirring chamber 11. There is a feeding hole (not shown in the figure) at the top of the reaction container 1. The rotary feeding mechanism 5 includes a mounting seat 51 covering the feeding hole, a rotary motor 52 arranged on the mounting seat 51, and a feeding plate 53 arranged on the rotating shaft of the rotary motor 52. The axis of the rotating shaft of the rotary motor 52 is horizontally arranged, and the quantitative conveying mechanism 22 is arranged on the top of the mounting seat 51.

[0031] Specifically, after the quantitative conveying mechanism 22 conveys the solid raw materials into the stirring chamber 11, in order to prevent the solid raw materials from accumulating at the same position in the stirring chamber 11 and affecting the stirring effect, the mounting seat 51 is covered on the feeding hole. During the process of the quantitative conveying mechanism 22 conveying the solid raw materials, the solid raw materials first enter the mounting seat 51. Then, the rotary motor 52 drives the feeding plate 53 to rotate repeatedly counterclockwise and clockwise. After changing the movement path of the fixed raw materials, they fall into the stirring chamber 11, thereby dispersing the solid raw materials into the stirring chamber 11 to improve the reaction efficiency and effect during the stirring process.

[0032] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the claims and their equivalents.

Claims

1. A closed asphalt production feeding system, characterized in that: It comprises a movable reaction container, wherein a stirring chamber is arranged in the reaction container, a feeding device and a supply device are arranged on the top of the reaction container, wherein the feeding device is used to transport solid raw materials into the stirring chamber, and the supply device is connected to the feeding device, and the supply device is used to replenish the solid raw materials into the feeding device; A liquid conveying device is also provided on the top of the reaction container. The liquid conveying device is connected to the stirring chamber through a pipeline, and the liquid conveying device is used to convey the liquid raw material into the stirring chamber.

2. The closed asphalt production feeding system according to claim 1 is characterized in that: The feeding device includes a hopper and a quantitative conveying mechanism arranged at the bottom of the hopper, the quantitative conveying mechanism is arranged on the top of the reaction container, and the quantitative conveying mechanism is used to quantitatively convey the solid raw materials in the hopper to the stirring chamber. The supply device is connected to the hopper.

3. The closed asphalt production feeding system according to claim 2 is characterized in that: The quantitative conveying mechanism includes a metering valve arranged at the bottom of the hopper and a driving motor for driving the metering valve, and the metering valve is connected to the top of the reaction container.

4. The closed asphalt production feeding system according to claim 2, characterized in that: The supply device includes a storage tank for storing solid raw materials and a conveying pump arranged on the top of the reaction container, the conveying pump is provided with a first feed pipe and a first discharge pipe, the first feed pipe is connected to the storage tank, the first discharge pipe is connected to the hopper, and the conveying pump is used to convey the solid raw materials in the storage tank to the hopper.

5. The closed asphalt production feeding system according to claim 1, characterized in that: The liquid conveying device includes a liquid storage tank for storing liquid raw materials and a metering pump arranged on the top of the reaction container, the metering pump is provided with a second feed pipe and a second discharge pipe, the second feed pipe is connected to the liquid storage tank, the second discharge pipe is connected to the stirring chamber, and the metering pump is used to quantitatively convey the liquid raw material in the liquid storage tank to the stirring chamber.

6. The closed asphalt production feeding system according to claim 4, characterized in that: It also includes a sealing cover which is arranged on the top of the hopper, and the first discharge pipe is connected to the sealing cover.

7. The closed asphalt production feeding system according to claim 6, characterized in that: The cover is transparent.

8. The closed asphalt production feeding system according to claim 2, characterized in that: It also includes a rotary material-dispensing mechanism, which is arranged between the top of the reaction container and the quantitative conveying mechanism, and is used to disperse and dispense the solid raw materials conveyed by the quantitative conveying mechanism so that the solid raw materials are dispersed in the stirring chamber.

9. The closed asphalt production feeding system according to claim 8, characterized in that: A feeding hole is provided on the top of the reaction container, and the rotating material-discharging mechanism includes a mounting seat covering the feeding hole, a rotating motor arranged on the mounting seat, and a material-discharging plate arranged on the rotating shaft of the rotating motor. The axis of the rotating shaft of the rotating motor is arranged horizontally, and the quantitative conveying mechanism is arranged on the top of the mounting seat.

Citation Information

Patent Citations

  • Movable container type horizontal asphalt reactor

    CN216125632U