Automatic melon seed packaging mechanism
By designing an automated melon seed packaging mechanism, using rotary material collection tray and automatic sealing mechanism, the problems of low manual packaging efficiency and complex and high cost of automation equipment in the prior art are solved, and an efficient and automated melon seed packaging process is achieved.
Patent Information
- Application Number
- CN202422125119.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing melon seed packaging method requires manual bagging or the use of complex and costly automated equipment, resulting in low production efficiency and high maintenance costs.
An automated melon seed packaging mechanism is designed, including a mounting rack, material collection tray, material storage tank, limit plate, feed hopper and funnel. Quantitative material collection is achieved by rotating the material collection tray, and automatic sealing is achieved using driving gears and fixtures.
It realizes automation of melon seed packaging, improves production efficiency, reduces the cost of manual operation, and simplifies the structure and maintenance of equipment.
Smart Images

Figure CN223001730U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of melon seed processing, and more specifically, to an automatic melon seed packaging mechanism. Background Art
[0002] Melon seeds are a common and very popular nut among the public. The processing of melon seeds requires processes such as cleaning, soaking, drying, cooking for flavor, seasoning, spreading and drying, and finally packing. Most of the existing melon seed packaging methods require manual bagging or manual-assisted feeding equipment for packaging, which is time-consuming and laborious and has low production efficiency. Although there are some automatic melon seed packaging machines on the market at present, their structures are relatively complex, and the production and maintenance costs are relatively high.
[0003] Based on the above, the purpose of the utility model is to provide an automatic melon seed packaging mechanism to solve the above problems. Summary of the Utility Model
[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide an automatic melon seed packaging mechanism. The utility model sets an installation box and a material-taking disk rotatably connected to an installation disk on an installation frame, and a plurality of storage grooves and limiting plates capable of controlling the storage space size of the storage grooves according to requirements are arranged on the material-taking disk. Feed hoppers are respectively arranged at the upper and lower ends of the material-taking disk, and melon seeds enter a storage cavity through the feed hoppers. By rotating the material-taking disk, multiple storage grooves intermittently take materials, and then the melon seeds are sent into a packaging bag through a funnel. Two clamps are further arranged to seal the packaging bag after the feeding is completed. With such a setting, the packaging equipment can achieve quantitative material taking, and can also automatically complete feeding and sealing, thereby improving production efficiency.
[0005] The above technical purpose of the utility model is achieved through the following technical solutions: an automatic melon seed packaging mechanism, including an installation frame, an installation box and a feed hopper are fixedly connected to the installation frame, a material-taking disk is rotatably connected in the installation box, a feed inlet and a discharge outlet are respectively arranged at the upper and lower ends of the installation box, a plurality of material-taking units are arranged on the material-taking disk, each material-taking unit includes a storage groove, a limiting plate is slidably arranged in the storage groove, a control mechanism for driving the limiting plate to move is arranged on the material-taking disk, a first driving mechanism for driving the material-taking disk to rotate is arranged on the installation frame, an installation plate is arranged on the installation frame and is slidably connected to one end of the installation plate, a funnel is fixedly connected to the other end of the installation plate, clamps are rotatably arranged on both sides of the installation plate, and a second driving mechanism for driving the funnel to lift and driving the clamps on both sides to clamp and seal the packaging bag is arranged on the installation frame.
[0006] By adopting the above technical solution, when sunflower seeds need to be packaged, the packaging mechanism is installed beside the conveying mechanism, with the funnel located directly above the conveyor belt in the conveying mechanism. Then, the sunflower seeds are poured into the feeding hopper, and the seeds will slide into the storage tank through the feeding port. The user can adjust the position of the limiting plate in the storage tank through the control mechanism to adjust the storage capacity of the storage tank for sunflower seeds, thereby controlling the packaging quantity of the sunflower seeds. Then, the unfolded packaging bags are intermittently conveyed towards the packaging mechanism by the conveying mechanism. When the packaging bag moves directly below the funnel, the second driving mechanism drives the funnel to descend, so that the discharge pipe of the funnel is inserted into the packaging bag. Then, the first driving mechanism drives the material taking disc to rotate, and the installation box will prevent the sunflower seeds in the storage tank from spilling out until the storage tank filled with sunflower seeds rotates to communicate with the discharge port. At this time, the sunflower seeds will slide into the packaging bag through the discharge port and the funnel. Then, the second driving mechanism drives the funnel to rise until the funnel is separated from the packaging bag, and then drives the two clamps to gather towards the middle, thereby sealing the packaging bag.
[0007] The present utility model is further configured as follows: The second driving mechanism includes an electric push rod fixedly connected to the mounting frame. The extending end of the electric push rod is fixedly connected to the mounting plate. Both sides of the mounting plate are rotatably connected to rotating shafts. The two clamps are respectively fixedly connected to the two rotating shafts. Driving gears are fixedly connected to both of the two rotating shafts. Rack bars with one end meshing with them are arranged on both of the two driving gears. The other end of the rack bar is fixedly connected to the mounting frame.
[0008] The present utility model is further configured as follows: The control mechanism includes a driving block arranged in a frustum shape. A driving groove for the driving block to insert and move is arranged on the material taking disc. A lead screw is rotatably connected to the material taking disc. The driving block is threadedly connected to the lead screw. A number of limiting rods are fixedly connected to the driving block. Limiting grooves for the limiting rods to insert and move are arranged on both the material taking disc and the installation box. A driven rod with one end fixedly connected to it is arranged on the limiting plate. The other end of the driven rod abuts against the inclined surface of the driving block. The driven rod is slidably connected to the material taking disc.
[0009] The present utility model is further configured as follows: A number of tension springs with one end fixedly connected to it are arranged in the storage tank. The other end of the tension spring is fixedly connected to the limiting plate.
[0010] The present utility model is further configured as follows: The first driving mechanism is a motor.
[0011] The present utility model is further configured as follows: A Geneva mechanism is arranged between the motor and the material taking disc. The Geneva mechanism includes a Geneva wheel and a driving disc. The Geneva wheel is fixedly connected to the material taking disc. The driving disc is fixedly connected to the output shaft of the motor.
[0012] In summary, the present utility model has the following beneficial effects:
[0013] The utility model is provided with an installation box on an installation frame and a material taking disc rotatably connected to an installation disc. A plurality of material storage grooves and a limiting plate capable of controlling the storage space size of the material storage grooves according to requirements are arranged on the material taking disc. Feed hoppers and funnels are respectively arranged at the upper and lower ends of the material taking disc. Melon seeds enter a storage cavity through the feed hoppers. The material taking disc is rotated to intermittently take materials in multiple material storage grooves, and then the melon seeds are sent into a packaging bag through the funnels. A second driving mechanism is also arranged to drive the funnel to extend into the packaging bag for feeding, preventing the melon seeds from spilling during feeding. Two clamps are further arranged to seal the packaging bag after feeding is completed. With such a setting, the packaging mechanism can take materials quantitatively, and can also cooperate with a conveyor and an automatic bag opening machine to realize automatic feeding and sealing of melon seeds, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a schematic diagram of the overall structure of the utility model patent Figure 1 showing the overall structure of the packaging mechanism;
[0015] Figure 2 is a schematic diagram of the overall structure of the utility model patent Figure 2 showing the structure of the material taking unit;
[0016] Figure 3 is a schematic diagram of the overall structure of the utility model patent Figure 3 showing the structural relationship among the driving gear, the rack and the mounting plate;
[0017] Figure 4 is a schematic diagram of the overall structure of the utility model patent Figure 4 showing the structure of the Geneva mechanism.
[0018] In the figure: 1, installation frame; 2, feed hopper; 3, installation box; 4, material taking disc; 5, feed inlet; 6, discharge outlet; 7, material storage groove; 8, limiting plate; 9, mounting plate; 10, funnel; 11, clamp; 12, electric push rod; 13, rotating shaft; 14, driving gear; 15, rack; 16, driving block; 17, driving groove; 18, lead screw; 19, limiting rod; 20, driven rod; 21, tension spring; 22, motor; 23, Geneva wheel; 24, driving disc. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.
[0020] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.
[0021] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "sheathed / connected", "connected", etc. shall be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0022] The following will describe the present utility model in detail with reference to the drawings.
[0023] An automatic melon seed packaging mechanism, as Figures 1-4 shown, includes a mounting frame 1. A feed hopper 2 and a mounting box 3 are fixedly connected to the mounting frame 1. A material taking disc 4 is rotatably connected inside the mounting box 3. Feeding ports 5 and discharging ports 6 are respectively opened at the upper and lower ends of the mounting box 3. A number of material taking units are provided on the material taking disc 4. The material taking unit includes a storage groove 7. A limiting plate 8 is slidably connected inside the storage groove 7. A control mechanism for driving the limiting plate 8 to move is provided on the material taking disc 4. A first driving mechanism for driving the material taking disc 4 to rotate is provided on the mounting frame 1. A mounting plate 9 with one end slidably connected thereto is provided on the mounting frame 1. The other end of the mounting plate 9 is fixedly connected with a funnel 10. The funnel is located directly below the discharging port. Clamps 11 are rotatably provided on both sides of the mounting plate 9. A second driving mechanism for driving the funnel 10 to lift and driving the clamps 11 on both sides to clamp and seal the packaging bag is provided on the mounting frame 1.
[0024] Further: The second driving mechanism includes an electric push rod 12 fixedly connected to the mounting frame 1. The extending end of the electric push rod 12 is fixedly connected to the mounting plate 9. Rotating shafts 13 are rotatably connected to both sides of the mounting plate 9. The clamps 11 on both sides are respectively fixedly connected to the rotating shafts 13 on both sides. Driving gears 14 are fixedly connected to both rotating shafts 13 on both sides. Rack bars 15 with one end meshing with them are provided on both driving gears 14. The other end of the rack bar 15 is fixedly connected to the mounting frame 1.
[0025] Furthermore: The control mechanism includes a driving block 16 arranged in a frustum shape. A driving groove 17 for the driving block 16 to insert and move is provided on the material taking plate 4. A lead screw 18 is rotatably connected to the material taking plate 4. The driving block 16 is threadedly connected to the lead screw 18. A plurality of limiting rods 19 are fixedly connected to the driving block 16. Limiting grooves for the limiting rods 19 to pass through and move are formed on both the material taking plate 4 and the mounting box 3. A driven rod 20 with one end fixedly connected thereto is provided on the limiting plate 8. The other end of the driven rod 20 abuts against the inclined surface of the driving block 16. The driven rod 20 is slidably connected to the material taking plate 4.
[0026] Furthermore: A plurality of tension springs 21 with one end fixedly connected to the inner wall thereof are provided in the storage groove 7. The other end of the tension spring 21 is fixedly connected to the limiting plate 8.
[0027] Furthermore: The first driving mechanism is a motor 22.
[0028] Furthermore: A grooved wheel mechanism is provided between the motor 22 and the material taking plate 4. The grooved wheel mechanism includes a grooved wheel 23 and a driving disc 24. The grooved wheel 23 is fixedly connected to the material taking plate 4. The driving disc 24 is fixedly connected to the output shaft of the motor 22.
[0029] Working principle: When it is necessary to package melon seeds, the mounting frame of the packaging mechanism is installed on the ground beside the conveying mechanism. The conveying mechanism is a belt conveyor, or the mounting frame 1 can be fixedly connected to the side of the conveyor so that the funnel 10 is located directly above the conveying belt in the conveying mechanism. Then, the melon seeds are poured into the feeding hopper 2, and the melon seeds will slide into the storage groove 7 through the feeding port 5. The user can control the driving block 16 to move back and forth along the extension direction of the lead screw 18 by rotating the lead screw 18. During the movement of the driving block 16, the limiting plate 8 will be driven by the driven rod 20 to rise and fall in the storage groove, thereby controlling the storage amount of melon seeds in the storage groove 7 according to the needs, and further controlling the single packaging amount of melon seeds. A plurality of tension springs 21 can make the driven rod 20 always fit with the driving block 16, thereby making the adjustment of the storage amount of the storage groove 7 more stable.
[0030] Then, the unfolded packaging bags are intermittently conveyed towards the packaging mechanism by the conveyor. The user can unfold the packaging bags through the automatic bag opening mechanism and place the packaging bags on the conveyor by the manipulator. The automatic bag opening mechanism and the conveyor are both mature existing technologies, and the working principles of the two will not be elaborated here.
[0031] When the packaging bag moves to directly below the funnel 10, the funnel 10 is driven to descend by the electric push rod 12, so that the discharge pipe of the funnel 10 is inserted into the packaging bag. Then, the driving disk 24 is driven to rotate by the motor 22, and further the material taking disk 4 is driven to rotate intermittently in cooperation with the Geneva wheel 23. How to achieve intermittent rotation through the Geneva wheel 23 mechanism is a mature existing mechanism, and it will not be elaborated here. During the rotation of the material taking disk 4, the mounting box 3 can prevent the melon seeds in the storage slot 7 from spilling out until the storage slot 7 filled with melon seeds rotates to communicate with the discharge port 6. At this time, the melon seeds will slide into the packaging bag through the discharge port 6 and the funnel 10. Then, the funnel 10 is driven to rise by the electric push rod 12 until the funnel 10 is separated from the packaging bag. During this process, the two driving gears 14 on the mounting plate 9 will rise following the mounting plate 9. Since the positions of the two side racks 15 are fixed, the two side driving gears 14 will rotate driven by the racks 15, and then drive the clamp 11 to gather towards the middle through the rotating shaft 13, thereby squeezing and sealing the packaging bag. It should be noted that in this embodiment, a mounting bag with a self-sealing strip is selected. In other embodiments, if a packaging bag without an automatic sealing structure is used, a heat sealing mechanism can be installed on the two side clamps 11 to heat seal the packaging bag. The heat sealing mechanism is a mature existing technology and will not be elaborated here.
[0032] With such a setting, the packaging mechanism can control the material taking amount according to requirements and take materials quantitatively, and can also cooperate with the conveyor and the automatic bag opening machine to realize the automatic packaging of melon seeds without manual operation by workers, thereby improving the production efficiency.
[0033] The above is only the preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions within the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those of ordinary skill in the art in this technical field, without departing from the principle of the present invention, several improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. An automated melon seed packaging mechanism, characterized in that: The invention comprises a mounting frame (1), wherein a feed hopper (2) and a mounting box (3) are fixedly connected to the mounting frame (1), a material taking tray (4) is rotatably connected inside the mounting box (3), a feed inlet (5) and a discharge outlet (6) are respectively arranged at the upper and lower ends of the mounting box (3), a plurality of material taking units are arranged on the material taking tray (4), the material taking units comprise a material storage trough (7), a limit plate (8) is slidably arranged inside the material storage trough (7), and a driving limit plate (8) is arranged on the material taking tray (4) to drive the limit plate (8) to move the material into the storage trough (7). The invention relates to a mobile control mechanism, wherein the mounting frame (1) is provided with a first driving mechanism for driving the material taking tray (4) to rotate, the mounting frame (1) is provided with a mounting plate (9) with one end slidably connected thereto, the other end of the mounting plate (9) is fixedly connected with a funnel (10), both sides of the mounting plate (9) are rotatably provided with clamps (11), and the mounting frame (1) is provided with a second driving mechanism for driving the funnel (10) to rise and fall and driving the clamps (11) on both sides to clamp and seal the packaging bag.
2. The automatic melon seed packaging mechanism according to claim 1, characterized in that: The second driving mechanism comprises an electric push rod (12) fixedly connected to the mounting frame (1), the protruding end of the electric push rod (12) is fixedly connected to the mounting plate (9), both sides of the mounting plate (9) are rotatably connected to a rotating shaft (13), the clamps (11) on both sides are respectively fixedly connected to the rotating shafts (13) on both sides, the rotating shafts (13) on both sides are fixedly connected to driving gears (14), the driving gears (14) on both sides are provided with a rack (15) with one end meshing therewith, and the other end of the rack (15) is fixedly connected to the mounting frame (1).
3. The automatic melon seed packaging mechanism according to claim 1 is characterized in that: The control mechanism comprises a driving block (16) arranged in a truncated cone shape, a driving groove (17) for the driving block (16) to be inserted and moved is arranged on the material taking tray (4), a screw rod (18) is rotatably connected to the material taking tray (4), the driving block (16) is threadedly connected to the screw rod (18), a plurality of limiting rods (19) are fixedly connected to the driving block (16), the material taking tray (4) and the installation box (3) are both provided with limiting grooves for the limiting rods (19) to be inserted and moved, a driven rod (20) is arranged on the limiting plate (8) with one end fixedly connected thereto, the other end of the driven rod (20) abuts against the inclined surface of the driving block (16), and the driven rod (20) is slidably connected to the material taking tray (4).
4. The automatic melon seed packaging mechanism according to claim 3 is characterized by: A plurality of tension springs (21) are arranged in the material storage trough (7) with one end fixedly connected thereto, and the other end of the tension spring (21) is fixedly connected to the limiting plate (8).
5. The automatic melon seed packaging mechanism according to claim 1 is characterized in that: The first driving mechanism is a motor (22).
6. The automatic melon seed packaging mechanism according to claim 5, characterized in that: A grooved wheel mechanism is provided between the motor (22) and the material taking tray (4), the grooved wheel mechanism comprising a grooved wheel (23) and a driving disk (24), the grooved wheel (23) being fixedly connected to the material taking tray (4), and the driving disk (24) being fixedly connected to the output shaft of the motor (22).