Coating filling device for coating production

Abstract

The utility model discloses a coating filling device for coating production, and relates to the field of coating filling devices. The automatic filling device comprises a supporting frame, a filling mechanism, a control box and a filling barrel, a plurality of rollers are arranged at the top of the supporting frame, a limiting mechanism is arranged above the rollers and comprises a limiting plate and a sliding plate, limiting grooves are formed in the inner side of the limiting plate and the inner side of the sliding plate, a fixing plate is arranged on the front side of the supporting frame, and the fixing plate is arranged on the sliding plate. The filling barrel is placed on the pin rollers through the limiting mechanism, the placement of the filling barrel is monitored through the infrared sensor, then the second electric push rod can be rapidly started to apply thrust to the sliding plate, meanwhile, the filling barrel is pressed and limited through the limiting plate and the inner side limiting groove, the filling barrel is fixed through the sliding plate, and the filling barrel is prevented from being damaged. And a convenient limiting mode is provided for the filling barrel, and the problem that the placing position of the filling barrel is not accurate in the traditional filling process is effectively solved.

Description

Technical Field

[0001] The utility model relates to the field of paint filling devices, and particularly to a paint filling device for paint production. Background Art

[0002] The paint filling device is an important piece of equipment in the chemical industry. It can achieve automatic quantitative filling of paint, improve production efficiency. The device ensures accurate and rapid filling through a specific working principle and minimizes residual liquid dripping. It is widely used in multiple fields such as construction, petrochemical industry, etc. There are various models on the market, with different prices and technical characteristics. With the progress of technology, the paint filling device is developing towards a more intelligent and automated direction to meet the high-efficiency, precision, and environmental protection requirements of modern chemical production. During the use of the existing paint filling device, the operator needs to place an empty filling barrel at the bottom of the discharge pipe. Subsequently, the discharge pipe is controlled to fill the raw material into the filling barrel. However, there is a problem. Specifically, when the operator places the filling barrel, due to the uncertainty of human factors, there may be a deviation between the placement position of the filling barrel and the position of the discharge pipe. There may be paint splashing or falling outside the filling barrel during the discharging process, reducing the convenience of use of the filling device. Content of the Utility Model

[0003] Based on this, the purpose of the utility model is to provide a paint filling device for paint production to solve the technical problem that due to the uncertainty of manual operation, when the operator places the filling barrel, it may not be possible to ensure its perfect alignment with the discharge pipe.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A paint filling device for paint production, including a support frame, a filling mechanism, a control box, and a filling barrel. A plurality of rollers are arranged at the top of the support frame, and a limiting mechanism is arranged above the rollers. The limiting mechanism includes a limiting plate and a sliding plate. Limiting grooves are formed on the inner sides of the limiting plate and the sliding plate. A fixing plate is arranged on the front side of the support frame. A second electric push rod is installed on the fixing plate, and the telescopic end of the second electric push rod is connected to the sliding plate. A fixing frame is arranged on the top of the sliding plate, and an infrared sensor is installed on the fixing frame.

[0005] By adopting the above technical solution, the filling barrel is placed on the rollers for subsequent filling operations. Subsequently, the infrared sensor immediately detects the presence of the filling barrel and quickly sends data information to the control center. At the same time, according to the received data information, the control center controls the second electric push rod to be activated, applying a thrust to the sliding plate. This action triggers the pressing and limiting operation of the limiting plate and the inner limiting groove on the filling barrel, ensuring the stability and precise positioning of the filling barrel during the filling process.

[0006] Further, one side of the limit plate is inserted into the sliding plate through an insertion rod, which is used to provide a guiding function for the sliding plate.

[0007] By adopting the above technical solution, one side of the limit plate is firmly inserted into the sliding plate through the insertion rod. This connection method ensures the stability and accuracy of the sliding plate during movement. At the same time, the insertion rod not only connects the limit plate and the sliding plate, but also provides a clear guiding function for the sliding plate.

[0008] Further, the infrared sensor is used to monitor the placement of the filling barrel, and both the infrared sensor and the second electric push rod are electrically connected to an external power supply through a control center.

[0009] By adopting the above technical solution, the infrared sensor is set to monitor the placement of the filling barrel. This function ensures that the subsequent filling process will only start when the filling barrel is correctly placed, thereby improving the safety and accuracy of the entire system.

[0010] Further, a chute is formed on one side of the surface of the limit plate, which is used to adjust the installation position of the limit plate.

[0011] By adopting the above technical solution, the installation position of the limit plate can be flexibly adjusted according to actual needs. At the same time, the presence of the chute provides convenience for installation and debugging. By adjusting the position of the limit plate in the chute, it can ensure that the filling barrel can be accurately limited, thereby improving the stability and efficiency of the filling process.

[0012] Further, an inclined chute is formed above the limit groove, which is used to provide a guiding function for the filling barrel, and the limit groove is adapted to the filling barrel.

[0013] By adopting the above technical solution, the inclined chute provides a clear guiding function for the filling barrel when it enters the limit groove, ensuring that the filling barrel can smoothly and accurately slide into the limited position.

[0014] Further, the filling mechanism includes a base, a lead screw motor and a guide rod are arranged on the top of the base, a movable plate is arranged on the lead screw motor, a mounting plate is arranged on the front side of the movable plate, and a top plate is arranged at the top of the guide rod.

[0015] By adopting the above technical solution, the base provides a stable support foundation for the entire mechanism. The lead screw motor and the guide rod are installed on the top of the base, ensuring the precise execution and stable guiding of the filling action.

[0016] Further, a discharge pipe is installed and connected to the upper front side of the mounting plate through a connecting plate. An electric valve is arranged at the top of the discharge pipe, and one side of the discharge pipe is communicated with an external paint storage device through a flange.

[0017] By adopting the above technical solution, the connecting plate stably installs and connects the discharge pipe. This connection method ensures the stability and reliability of the discharge pipe, enabling it to accurately convey the paint into the filling bucket.

[0018] Further, a first electric push rod is arranged below the front side of the mounting plate, and a receiving plate is arranged at the telescopic end of the first electric push rod.

[0019] By adopting the above technical solution, the first electric push rod enables the position of the receiving plate to be flexibly adjusted. Through the telescopic function of the first electric push rod, the height of the receiving plate can be precisely controlled. At the same time, when the filling is completed, the first electric push rod will push the receiving plate to move below the discharge pipe.

[0020] In summary, the main beneficial effects of the present utility model are as follows:

[0021] With the limiting mechanism of the present utility model, the filling bucket is placed on the rollers. The placement of the filling bucket is monitored by the infrared sensor. When the infrared sensor detects the filling bucket, it will immediately send data information to the control center. After receiving the signal, the control center will quickly start the second electric push rod to apply a thrust to the sliding plate. At the same time, the filling bucket is pressed and limited by the limiting plate and the inner limiting groove. This not only provides a convenient limiting method for the filling bucket but also effectively avoids the problem of inaccurate placement position of the filling bucket in the traditional filling process. In this way, the convenience and efficiency of filling are greatly improved, the human intervention factor is significantly reduced, and the entire filling process becomes more automated and precise. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0023] Figure 2 is a side view structural schematic diagram of the present utility model;

[0024] Figure 3 is of the present utility model Figure 1 is an enlarged structural schematic diagram of part A in the present utility model;

[0025] Figure 4 is of the present utility model Figure 2 is an enlarged structural schematic diagram of part B in the present utility model.

[0026] In the figure: 1, support frame; 2, roller; 3, filling mechanism; 301, base; 302, movable plate; 303, top plate; 304, guide rod; 305, screw motor; 306, mounting plate; 307, connecting plate; 308, discharge pipe; 309, electric valve; 310, flange; 401, receiving plate; 402, first electric push rod; 5, control box; 6, limiting mechanism; 601, limiting plate; 602, chute; 603, sliding plate; 604, fixing plate; 605, inserting rod; 606, second electric push rod; 607, inclined chute; 608, fixing frame; 609, infrared sensor; 610, limiting groove; 7, filling barrel. Detailed implementation manners

[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as a limitation to the present invention.

[0028] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection", and "setting" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection: it can be a mechanical connection or an electrical connection: it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0030] Next, the embodiments of the present invention will be described according to the overall structure of the present invention.

[0031] Embodiment 1:

[0032] A paint filling device for paint production, as Figures 1 - 4As shown in the figure, it includes a support frame 1, a filling mechanism 3, a control box 5, and a filling barrel 7. A plurality of rollers 2 are arranged at the top of the support frame 1, and a limiting mechanism 6 is arranged above the rollers 2. The limiting mechanism 6 includes a limiting plate 601 and a sliding plate 603. Limiting grooves 610 are provided on the inner sides of both the limiting plate 601 and the sliding plate 603. A fixing plate 604 is arranged on the front side of the support frame 1, and a second electric push rod 606 is installed on the fixing plate 604, and the telescopic end of the second electric push rod 606 is connected to the sliding plate 603. A fixing frame 608 is arranged on the top of the sliding plate 603, and an infrared sensor 609 is installed on the fixing frame 608. The filling barrel 7 is placed on the rollers 2 for subsequent filling operations. Subsequently, the infrared sensor 609 immediately detects the presence of the filling barrel 7 and quickly sends data information to the control center. At the same time, according to the received data information, the control center controls the second electric push rod 606 to start, applying a thrust to the sliding plate 603. This action triggers the pressing and limiting operation of the limiting plate 601 and the inner limiting groove 610 on the filling barrel 7, ensuring the stability and precise positioning of the filling barrel 7 during the filling process. In this way, the problem of inaccurate placement position of the filling barrel 7 in the traditional filling process is effectively avoided, thereby improving the convenience and efficiency of filling and significantly reducing the human intervention factor.

[0033] Refer to Figure 1 , Figure 2 , Figure 4 , one side of the limiting plate 601 is inserted into the sliding plate 603 through an insertion rod 605, which is used to provide a guiding effect for the sliding plate 603. One side of the limiting plate 601 is firmly inserted into the sliding plate 603 through the insertion rod 605. This connection method ensures the stability and accuracy of the sliding plate 603 during the movement. At the same time, the insertion rod 605 not only connects the limiting plate 601 and the sliding plate 603, but also provides a clear guiding effect for the sliding plate 603. When the sliding plate 603 is pushed by the second electric push rod 606 to move, the insertion rod 605 ensures that it slides smoothly along a predetermined path, avoiding the occurrence of deviation or jamming phenomena. It not only improves the operating efficiency of the equipment, but also extends the service life, providing an important guarantee for the smooth progress of the entire filling process.

[0034] Refer to Figure 1 , Figure 2 , Figure 4, the infrared sensor 609 is used to monitor the placement of the filling barrel 7. Both the infrared sensor 609 and the second electric push rod 606 are electrically connected to an external power supply through a control center. The infrared sensor 609 is set to monitor the placement of the filling barrel 7. This function ensures that only when the filling barrel 7 is correctly placed will the subsequent filling process start, thus improving the safety and accuracy of the entire system. At the same time, the electrical connection between the infrared sensor 609 and the second electric push rod 606 and the external power supply not only ensures the stable power supply of the sensor and the electric push rod but also enables the control center to receive the signal of the infrared sensor 609 in real time and quickly control the action of the second electric push rod 606.

[0035] Refer to Figure 1 , Figure 2 , Figure 4 , on one side of the surface of the limit plate 601, a chute 602 is provided for adjusting the installation position of the limit plate 601, enabling the installation position of the limit plate 601 to be flexibly adjusted according to actual needs. At the same time, the presence of the chute 602 facilitates installation and debugging. By adjusting the position of the limit plate 601 in the chute 602, it can be ensured that the filling barrel 7 can be accurately limited, thereby improving the stability and efficiency of the filling process. This adjustable setting not only adapts to filling barrels 7 of different sizes but also makes the entire filling system more flexible and versatile, enhancing its practicality and adaptability.

[0036] Refer to Figure 1 , Figure 2 , Figure 4 , above the limit groove 610, an inclined groove 607 is formed to provide a guiding function for the filling barrel 7. The limit groove 610 is adapted to the filling barrel 7. The inclined groove 607 provides a clear guiding function for the filling barrel 7 when it enters the limit groove 610, ensuring that the filling barrel 7 can smoothly and accurately slide into the limiting position. At the same time, the shape and size of the limit groove 610 are adapted to the filling barrel 7, which means that the filling barrel 7 can be firmly limited in the groove and will not move or tilt during the filling process, not only enhancing the stability and safety of the filling process but also improving the accuracy and efficiency of filling.

[0037] Embodiment 2:

[0038] Refer to Figure 1 , Figure 2 , Figure 3, the filling mechanism 3 includes a base 301. A lead screw motor 305 and a guide rod 304 are provided on the top of the base 301. An activity plate 302 is arranged on the lead screw motor 305. An installation plate 306 is arranged on the front side of the activity plate 302. The top of the guide rod 304 is provided with a top plate 303. The base 301 provides a stable support foundation for the entire mechanism. The lead screw motor 305 and the guide rod 304 are installed on the top of the base 301, ensuring the precise execution and stable guidance of the filling action. At the same time, the activity plate 302 is equipped on the lead screw motor 305, enabling the filling components to move flexibly and adapt to the filling requirements at different positions. The installation plate 306 on the front side of the activity plate 302 facilitates the installation and fixation of the filling equipment. In addition, the top plate 303 provided at the top of the guide rod 304 provides stable upper support for the entire mechanism, ensuring the stability and accuracy of the filling process.

[0039] Refer to Figure 1 , Figure 2 , Figure 3 , above the front side of the installation plate 306, a discharge pipe 308 is installed and connected through a connecting plate 307. An electric valve 309 is arranged on the top of the discharge pipe 308. One side of the discharge pipe 308 is connected to an external paint storage device through a flange 310. The connecting plate 307 stably installs and connects the discharge pipe 308. This connection method ensures the stability and reliability of the discharge pipe 308, enabling it to accurately convey the paint into the filling bucket 7. At the same time, the electric valve 309 is equipped on the top of the discharge pipe 308 to achieve precise control of the paint flow. In addition, one side of the discharge pipe 308 is connected to an external paint storage device through a flange 310, ensuring the continuous supply of paint, not only improving the filling efficiency, but also making the entire filling process more automated and convenient, reducing the complexity and error rate of manual operation.

[0040] Refer to Figure 1 , Figure 2 , Figure 3 , below the front side of the installation plate 306, a first electric push rod 402 is arranged. A receiving plate 401 is arranged at the telescopic end of the first electric push rod 402. The first electric push rod 402 enables the position of the receiving plate 401 to be adjusted flexibly. Through the telescopic function of the first electric push rod 402, the height of the receiving plate 401 can be precisely controlled. At the same time, when the filling is completed, the first electric push rod 402 will push the receiving plate 401 to move below the discharge pipe 308. In this way, any remaining material dripping from the discharge pipe 308 will be caught by the receiving plate 401, effectively avoiding the direct dropping of the remaining material into the production environment, greatly improving the cleanliness of the production environment, not only reducing the waste of raw materials, but also reducing the cleaning and maintenance costs.

[0041] The implementation principle of the utility model is as follows: first, the filling barrel 7 is placed on the roller 2, and then, when the infrared sensor 609 detects the filling barrel 7, data information is sent to the control center, and the second electric push rod 606 is controlled to start, and a thrust is applied to the sliding plate 603, so as to achieve a pressing and limiting operation of the filling barrel 7 by using the limiting plate 601 and the inner limiting groove 610, which is conducive to providing a more convenient limiting form for the filling barrel 7, avoiding the situation that the placement position of the filling barrel 7 is not accurate in the traditional process, improving the convenience and efficiency of filling, and reducing the human intervention factor;

[0042] The movable plate 302 and the discharge pipe 308 are driven by the screw motor 305 to move longitudinally, so that the bottom end of the discharge pipe 308 approaches the filling barrel 7 and the filling operation is performed. After the filling is completed, the second electric push rod 606 drives the sliding plate 603 to cancel the abutment limit on the filling barrel 7. At the same time, the discharge pipe 308 is driven by the screw motor 305 to move upward, and the first electric push rod 402 pushes the receiving plate 401 to be received under the discharge pipe 308 to avoid the falling of residual material and improve the cleanliness of the production environment. The filling barrel 7 that has completed the filling slides to the next processing procedure through multiple rollers 2.

[0043] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0044] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A paint filling device for paint production, characterized in that: The invention comprises a support frame (1), a filling mechanism (3), a control box (5) and a filling barrel (7); a plurality of rollers (2) are arranged on the top of the support frame (1); a limiting mechanism (6) is arranged above the rollers (2); the limiting mechanism (6) comprises a limiting plate (601) and a sliding plate (603); limiting grooves (610) are arranged on the inner sides of the limiting plate (601) and the sliding plate (603); a fixing plate (604) is arranged on the front side of the support frame (1); a second electric push rod (606) is installed on the fixing plate (604); and the telescopic end of the second electric push rod (606) is connected to the sliding plate (603); a fixing frame (608) is arranged on the top of the sliding plate (603); and an infrared sensor (609) is installed on the fixing frame (608).

2. The paint filling device for paint production according to claim 1, characterized in that: One side of the limit plate (601) is plugged into the sliding plate (603) via a plug-in rod (605) to provide a guide for the sliding plate (603).

3. The paint filling device for paint production according to claim 1, characterized in that: The infrared sensor (609) is used to monitor the placement of the filling barrel (7), and the infrared sensor (609) and the second electric push rod (606) are both electrically connected to an external power supply through a control center.

4. The paint filling device for paint production according to claim 1, characterized in that: A sliding groove (602) is provided on one side of the surface of the limiting plate (601) for adjusting the installation position of the limiting plate (601).

5. The paint filling device for paint production according to claim 1, characterized in that: An inclined groove (607) is formed above the limiting groove (610) for providing a guide for the filling barrel (7), and the limiting groove (610) is adapted to fit the filling barrel (7).

6. The paint filling device for paint production according to claim 1, characterized in that: The filling mechanism (3) comprises a base (301), a screw motor (305) and a guide rod (304) are arranged on the top of the base (301), a movable plate (302) is arranged on the screw motor (305), a mounting plate (306) is arranged on the front side of the movable plate (302), and a top plate (303) is arranged on the top end of the guide rod (304).

7. The paint filling device for paint production according to claim 6, characterized in that: A discharge pipe (308) is installed and connected to the upper front side of the mounting plate (306) via a connecting plate (307), an electric valve (309) is provided on the top of the discharge pipe (308), and one side of the discharge pipe (308) is connected to an external paint storage device via a flange (310).

8. The paint filling device for paint production according to claim 7, characterized in that: A first electric push rod (402) is arranged at the lower front side of the mounting plate (306), and a receiving plate (401) is arranged at the telescopic end of the first electric push rod (402).

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