Silkworm cocoon reeling cocoon adding device
By designing a silk cocoon reeling device, using automated cocoon addition and precise adjustment technology, the problem of inconsistent cocoon quantity in existing equipment is solved, and an efficient and accurate cocoon addition process is achieved.
Patent Information
- Application Number
- CN202422187730.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-06
AI Technical Summary
When existing wire reeling processing equipment maintains the same number of cocoons in cocoon baskets, they usually use a fixed amount of cocoons, resulting in the number of cocoons in some cocoon baskets exceeding the number of cocoons in the other part, and the number of cocoons in the other part is relatively small, which requires manual inventory and adjustment.
A silk cocoon reeling and cocoon addition device was designed, including a transport turntable, a cocoon addition mechanism, an infrared detection mechanism and sensor. Through automated cocoon addition and precise adjustment, the consistency of cocoon quantity is ensured.
The automatic cocoon addition of silkworm cocoons is realized, and the cocoon amount is accurately adjusted, which avoids the problem of excessive or insufficient silk reeling caused by inconsistent cocoon amounts, and improves the efficiency and production accuracy of cocoon addition.
Smart Images
Figure CN223003070U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silk reeling processing, in particular to a silkworm cocoon reeling and cocoon adding device. Background Art
[0002] Silkworm cocoons refer to the cocoons of mulberry silkworms. The sac-shaped protective layer of the pupa stage of mulberry silkworms contains the pupa body. The cocoon layer can be reeled into silk, and the cocoon skin and the waste silk after reeling can be used as silk cotton and silk spinning raw materials. Silk reeling refers to the activity of processing and reeling silk from silkworm cocoons. The silk reeling process includes the reeling and sorting of the cooked cocoons, the gathering of the cocoon silk, the sheathing, the reeling, the adding and joining of the cocoon silk when part of the cocoon silk is reeled or broken in the middle, and the winding and drying of the raw silk. The silk reeling process is: peeling the cocoons, selecting the cocoons, boiling the cocoons, reeling and sorting, reeling and finishing.
[0003] At present, the silk reeling process on the market is generally carried out on the equipment on the assembly line. However, the equipment on the assembly line randomly uses different cocoon baskets to take cocoons for reeling. This random method will cause the number of cocoons in the cocoon baskets that are used repeatedly to be inconsistent. Therefore, the required amount of cocoons added must also be inconsistent to keep the number of cocoons in the final starting cocoon basket the same. However, the traditional way to maintain the same number of cocoons in the same cocoon basket is to add a fixed amount. This method often causes the number of cocoons in some cocoon baskets to exceed, and the number of cocoons in other parts to be too small. Manual counting is also required to adjust the different numbers of cocoons in the cocoon baskets. To this end, we propose a cocoon reeling and cocoon adding device to overcome the above problems. Summary of the invention
[0004] In view of the above-mentioned deficiencies in the prior art, the utility model aims to provide a cocoon reeling and cocoon adding device to solve the problem that the existing method of maintaining the same number of cocoons in the same cocoon storage basket by adding a fixed amount of cocoons often causes the number of cocoons in some cocoon storage baskets to exceed that in other parts, and manual counting is required to adjust the problem of different numbers of cocoons in the cocoon storage baskets.
[0005] The technical solution adopted by the utility model to achieve the above-mentioned purpose is:
[0006] A cocoon reeling and adding cocoon device, comprising a frame, on which there is a transport turntable electrically connected to a turntable motor, and at the central position of the upper part of the transport turntable, there is a control electric box for power supply; several cocoon storage baskets are arranged on the upper part of the transport turntable; a cocoon adding mechanism is arranged on the transport turntable, and a cocoon adding hopper is connected to the cocoon adding mechanism. The cocoon adding hopper includes a small cocoon adding hopper and a large cocoon adding hopper, and the small cocoon adding hopper and the large cocoon adding hopper can be used separately or combined; an infrared detection mechanism is also arranged on the transport turntable, and the infrared detection mechanism is located above the cocoon storage basket; a control module is arranged in the control electric box, and the control module is electrically connected to the turntable motor, the infrared detection mechanism, the cocoon adding hopper and a plurality of sensors installed on both sides of the cocoon storage basket; a display screen is arranged on the front side of the frame for real-time displaying the operation status and parameter information of the device.
[0007] Further optimized, a drain outlet for discharging waste water from cocoon reeling is arranged under the transport turntable.
[0008] Further optimized, the infrared detection mechanism is provided with a guide rail, a first lead screw, a second lead screw, a first moving plate, a second moving plate and a connecting piece. The guide rail is arranged at the central position of the infrared detection mechanism. The first lead screw and the second lead screw are respectively arranged at the upper and lower parts of the guide rail. The first moving plate is slidably installed on the guide rail. The second moving plate is adjacent to the first moving plate and installed on the guide rail. A first chute is formed on the first moving plate, and a second chute is formed on the second moving plate. The first chute and the second chute are slidably connected through the connecting piece.
[0009] Further optimized, the surface area of the first moving plate is larger than that of the second moving plate.
[0010] Further optimized, the left and right ends of the connecting piece are respectively connected with a first positioning buckle and a second positioning buckle.
[0011] Further optimized, the first positioning buckle is detachably connected to the first moving plate and located in the first chute; the second positioning buckle is detachably connected to the second moving plate and located in the second chute.
[0012] Further optimized, the upper part of the transport turntable takes the position of the control electric box as the center of the circle.
[0013] Further optimized, the infrared detection mechanism is electrically connected with a converter and a transmitter.
[0014] Further optimized, the plurality of sensors include one or several of the following: a temperature sensor, a weight sensor, and the weight sensor is installed on the cocoon adding hopper.
[0015] Advantages of the present utility model:
[0016] 1) By the combined use of the transportation turntable, cocoon adding mechanism, infrared detection mechanism and sensors, the present utility model can achieve automatic cocoon adding and accurately adjust according to the amount of cocoons in the cocoon storage basket, avoiding the problems of excessive or insufficient amount during reeling due to the same amount of cocoons, and improving the cocoon adding efficiency and production accuracy.
[0017] 2) The present utility model is provided with a drain outlet under the transportation turntable, which can effectively discharge the waste water during the reeling process, avoid the influence of waste water accumulation on the equipment operation and production environment, and thus improve the cleaning and maintenance efficiency of the equipment.
[0018] 3) Through the combination of the guiding rail, lead screw, moving plate and connecting piece, the infrared detection mechanism of the present utility model can achieve efficient movement and adjustment during the detection process. The combination of the first and second moving plates and the chute design makes the movement of the detection device more stable and accurate, ensuring the accuracy of the detection result and improving the reliability of the overall device. The infrared detection mechanism is electrically connected with a converter and a transmitter, which can quickly process the detected signal and perform conversion, realizing the effective transmission of the detection signal and improving the detection accuracy and reaction speed of the equipment.
[0019] 4) By using the temperature sensor and weight sensor, the operation accuracy of the cocoon adding hopper is further improved, making the cocoon adding process more automatic, ensuring the accurate control of the cocoon adding amount, reducing manual intervention and improving the production efficiency. Description of the Drawings
[0020] Figure 1 is the front view structural schematic diagram of the present utility model in the operating state of the small cocoon adding hopper and the large cocoon adding hopper;
[0021] Figure 2 is the front view structural schematic diagram of the present utility model in the operating state of the small cocoon adding hopper;
[0022] Figure 3 is the front view structural schematic diagram of the present utility model in the operating state of the large cocoon adding hopper;
[0023] Figure 4 is the front view structural schematic diagram of the present utility model in the operating state without the cocoon adding hopper;
[0024] Figure 5 is the top view structural schematic diagram of the present utility model;
[0025] Figure 6 is the structural schematic diagram of the infrared detection mechanism of the present utility model in the static state;
[0026] Figure 7 is the structural schematic diagram of the infrared detection mechanism of the present utility model in the displacement state;
[0027] In the figure: 1 is a frame, 2 is a transport turntable, 3 is a control electrical box, 4 is a cocoon storage basket, 5 is a cocoon adding mechanism, 6 is a cocoon adding hopper, 61 is a small cocoon adding hopper and a large cocoon adding hopper, 62 is a small cocoon adding hopper, 63 is a large cocoon adding hopper, 7 is a drain outlet, 8 is a converter, 9 is a transmitter, 10 is an infrared detection mechanism, 101 is a guide rail, 102 is a first lead screw, 103 is a second lead screw, 104 is a first moving plate, 105 is a first sliding groove, 106 is a second moving plate, 107 is a second sliding groove, 108 is a connecting piece, 1081 is a first positioning buckle, 1082 is a second positioning buckle, and 11 is a turntable motor. Specific embodiments
[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0029] A cocoon reeling and cocoon adding device of the present invention includes a frame 1. A transport turntable 2 is provided on the frame 1. A turntable motor 11 is electrically connected to the transport turntable 2. A control electrical box 3 for power supply is provided at the central position of the upper part of the transport turntable 2. Several cocoon storage baskets 4 are arranged on the upper part of the transport turntable 2;
[0030] A cocoon adding mechanism 5 is provided on the transport turntable 2. A cocoon adding hopper 6 is connected to the cocoon adding mechanism 5. The cocoon adding hopper 6 includes a small cocoon adding hopper 62 and a large cocoon adding hopper 61. The small cocoon adding hopper 62 and the large cocoon adding hopper 61 can be used separately or in combination; Four cocoon adding modes are provided: the small cocoon adding hopper 62 works alone, the large cocoon adding hopper 61 works alone, the small cocoon adding hopper 62 + the large cocoon adding hopper 61 work simultaneously, and neither the small cocoon adding hopper 62 nor the large cocoon adding hopper 61 works. The cocoon adding hopper 6 can be replaced and adjusted according to the number of cocoons;
[0031] An infrared detection mechanism 10 is also provided on the transport turntable 2. The infrared detection mechanism 10 is located above the cocoon storage basket 4;
[0032] A control module is provided in the control electrical box 3. The control module is electrically connected to the turntable motor 11, the infrared detection mechanism 10, the cocoon adding hopper 6, and a plurality of sensors installed on both sides of the cocoon storage basket 4. A display screen is provided on the front side of the frame 1 for real-time display of the operation status and parameter information of the device.
[0033] Further optimized, the upper part of the transport turntable 2 takes the position of the control electrical box 3 as the center of the circle.
[0034] Further optimized, the infrared detection mechanism 10 is electrically connected to a converter 8 and a transmitter 9.
[0035] Further optimized, the multiple sensors include one or more of the following: a temperature sensor, a weight sensor, and the weight sensor is installed on the cocoon adding hopper 6.
[0036] Please refer to Figures 6 to 7 Furthermore, the infrared detection mechanism 10 is provided with a guide rail 101, a first lead screw 102, a second lead screw 103, a first moving plate 104, a second moving plate 106, and a connecting piece 108. The guide rail 101 is arranged at the central position of the infrared detection mechanism 10. The first lead screw 102 and the second lead screw 103 are respectively arranged at the upper and lower parts of the guide rail 101. The first moving plate 104 is slidably installed on the guide rail 101. The second moving plate 106 is adjacent to the first moving plate 104 and installed on the guide rail 101. A first chute 105 is formed on the first moving plate 104. A second chute 107 is formed on the second moving plate 106. The first chute 105 and the second chute 107 are slidably connected through the connecting piece 108.
[0037] Furthermore, the surface area of the first moving plate 104 is larger than that of the second moving plate 106, so as to move the infrared detection mechanism 10 left and right, so that the infrared detection mechanism 10 obtains a greater displacement speed, and the infrared detection mechanism 10 can complete the detection and scanning operation at a faster speed.
[0038] Furthermore, the left and right ends of the connecting piece 108 are respectively connected with a first positioning buckle 1081 and a second positioning buckle 1082.
[0039] Even further, the first positioning buckle 1081 is detachably connected to the first moving plate 104 and is located in the first chute 105; the second positioning buckle 1082 is detachably connected to the second moving plate 106 and is located in the second chute 107. It is convenient to position the infrared detection mechanism 10.
[0040] The standard parts used in the present invention can all be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding in the existing technology. The machines, parts, and equipment all adopt conventional models in the existing technology. In addition, the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0041] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A silkworm cocoon reeling and cocoon feeding device, characterized in that: The invention comprises a frame (1), a transport turntable (2) is arranged on the frame (1), a turntable motor (11) is electrically connected to the transport turntable (2), and a control box (3) for power supply is arranged at the center of the upper part of the transport turntable (2); A plurality of cocoon storage baskets (4) are arranged on the upper part of the transport turntable (2); The transport turntable (2) is provided with a cocoon adding mechanism (5), the cocoon adding mechanism (5) is connected with a cocoon adding bucket (6), the cocoon adding bucket (6) comprises a small cocoon adding bucket (62) and a large cocoon adding bucket (61), and the small cocoon adding bucket (62) and the large cocoon adding bucket (61) can be used separately or in combination; The transport turntable (2) is also provided with an infrared detection mechanism (10), and the infrared detection mechanism (10) is located above the cocoon storage basket (4); The control electric box (3) is provided with a control module, and the control module is electrically connected to the turntable motor (11), the infrared detection mechanism (10), the cocoon adding bucket (6) and a plurality of sensors installed on both sides of the cocoon storage basket (4); The front side of the frame (1) is provided with a display screen for displaying the operating status and parameter information of the device in real time.
2. The silkworm cocoon reeling and cocoon processing device according to claim 1, characterized in that: A drainage port (7) for draining cocoon waste water is provided below the transport turntable (2).
3. The silkworm cocoon reeling and cocoon feeding device according to claim 1, characterized in that: The infrared detection mechanism (10) is provided with a guide rail (101), a first lead screw (102), a second lead screw (103), a first movable plate (104), a second movable plate (106) and a connecting piece (108); the guide rail (101) is arranged at the center position of the infrared detection mechanism (10); the first lead screw (102) and the second lead screw (103) are arranged at the upper and lower parts of the guide rail (101) respectively; the first movable plate (104) is slidably mounted on the guide rail (101); the second movable plate (106) is adjacent to the first movable plate (104) and is mounted on the guide rail (101); a first sliding groove (105) is provided on the first movable plate (104); a second sliding groove (107) is provided on the second movable plate (106); the first movable plate (104) and the second sliding groove (107) are slidably connected via the connecting piece (108).
4. The silkworm cocoon reeling and cocoon feeding device according to claim 3, characterized in that: The surface area of the first moving plate (104) is greater than the surface area of the second moving plate (106).
5. The silkworm cocoon reeling and cocoon processing device according to claim 3, characterized in that: The left and right ends of the connecting piece (108) are respectively connected to a first positioning buckle (1081) and a second positioning buckle (1082).
6. The silkworm cocoon reeling and cocoon processing device according to claim 5, characterized in that: The first positioning buckle (1081) is detachably connected to the first movable plate (104) and is located in the first sliding groove (105); the second positioning buckle (1082) is detachably connected to the second movable plate (106) and is located in the second sliding groove (107).
7. The silkworm cocoon reeling and cocoon processing device according to claim 1, characterized in that: The upper part of the transport turntable (2) takes the position of the control electric box (3) as the center of the circle.
8. The silkworm cocoon reeling and cocoon processing device according to claim 1, characterized in that: The infrared detection mechanism (10) is electrically connected to a converter (8) and a transmitter (9).
9. The silkworm cocoon reeling and cocoon processing device according to claim 1, characterized in that: The multiple sensors include one or more of the following: a temperature sensor, a weight sensor, and the weight sensor is installed on the cocoon adding bucket (6).