Green body drying device for ceramic production

By using gas circulation and rotary table technical means in the drying device for ceramic production, the problem of uneven heat receiving of ceramic blanks during drying is solved, the uniform distribution of heat and uniform heat receiving of the blank surface are achieved, and the drying efficiency is improved.

CN223005259UActive Publication Date: 2025-06-20CHAOZHOU XUNYI CERAMICS CO LTD
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Patent Information

Application Number
CN202422051026.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-20
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

During the ceramic production process, existing mechanical drying devices cause uneven heat to the blank during the drying process, and there are problems of local overheating or uneven drying.

Method used

A blank drying device for ceramic production is designed, using technical means such as gas circulation mechanism and rotary table to achieve uniform distribution of heat through gas circulation, and through the design of the rotary table and the frosted outer wheel, the surface of the blank is uniformly heated under the dual motion mode of rotation and revolution.

Benefits of technology

The uniform distribution of heat and uniform heating of the blank surface are achieved, local overheating or uneven drying problems are avoided, and drying efficiency and the space utilization of the equipment are improved.

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Abstract

The utility model discloses a green body drying device for ceramic production. The green body drying device comprises a drying box, a containing cavity is formed in the drying box, a box door is arranged at one end of the drying box, arc-shaped plates are arranged on the inner side of the box door and the inner side of the drying box, and electric heating plates are arranged on the outer sides of the arc-shaped plates at equal intervals; the drying device has the beneficial effects that effective circulation and uniform distribution of heat are realized through the gas circulation mechanism under the action of the fan and the hollow pyramid; heat is not only generated by the electric heating plate, but also circulated by the fan to ensure that the temperature in the drying box is uniform, so that the drying efficiency is improved; through the design of the frosted outer wheel and the frosted inner wheel, the green body revolves while rotating, it is ensured that the surface of the green body is evenly heated through the dual-motion mode, and the problem of local overheating or uneven drying is avoided; through the design of the transmission pipe and the rotating table, the blanks can be placed in a limited space to the maximum extent.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic production, in particular to a green body drying device for ceramic production. Background Art

[0002] Ceramics are various products made from clay, feldspar and quartz as the main raw materials through processes such as crushing, forming and firing. In the process of ceramic production, green body drying is a crucial link. The main purpose of drying the ceramic green body is to remove the moisture in the green body and make it reach a certain degree of dryness, so as to facilitate subsequent handling, kiln loading and firing. During drying, mechanical drying is basically used at present, that is, wet materials are placed in special equipment for heating, so that the moisture in the materials evaporates and the materials are dried. Most of the existing mechanical drying is to statically place the green body in the equipment for heating. During the drying process, the green body is in a static state. According to the distance from the heat source, the surface of the green body will be unevenly heated, resulting in problems such as local overheating or uneven drying. Content of the Utility Model

[0003] The purpose of the utility model is to provide a green body drying device for ceramic production to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A green body drying device for ceramic production, comprising:

[0005] A drying oven, the inside of the drying oven is provided with a receiving cavity, one end of the drying oven is provided with a box door, and arc-shaped plates are provided on the inner side of the box door and the inner side of the drying oven. Electric heating plates are equidistantly arranged on the outer side of the arc-shaped plates;

[0006] A placing mechanism, the placing mechanism is placed in the drying oven. The placing machine includes a transmission pipe rotatably arranged inside the drying oven. A rotating table is fixedly connected to the outer side of the transmission pipe. The top of the rotating table is rotatably connected with a plurality of frosted outer wheels for placing the green body;

[0007] A gas circulation mechanism, the gas circulation mechanism is placed on the top of the drying oven. The gas circulation mechanism includes a hollow pyramid for driving the transmission pipe and a blower for circulating gas. A driving part for driving the hollow pyramid to rotate is arranged on the outer side of the hollow pyramid. When the driving part drives the transmission pipe to drive the rotating table to rotate through the transmission pipe, the rotating table drives the frosted outer wheels to rotate by rubbing against the arc-shaped plates.

[0008] Preferably, the placing mechanism further includes a base, and the transmission pipe is rotatably installed on the top of the base.

[0009] Preferably, the transmission pipe is composed of a plurality of short pipes spliced together. The rotating table is fixedly connected to the outer side of the short pipes. A plurality of through holes are equidistantly arranged on the outer side of the short pipes for blowing out heat.

[0010] Preferably, a frosted inner wheel is rotatably connected to the top of the rotary table, and the frosted inner wheel is in frictional connection with the frosted outer wheel.

[0011] Preferably, two positioning guide rails for positioning the base are fixedly connected to the bottom of the inner wall of the drying box.

[0012] Preferably, the gas circulation mechanism further includes a lifting plate. Both ends of the lifting plate are slidably connected to limit slide bars, and the limit slide bars are fixedly connected to the drying box. A cylinder is fixedly connected to the top of the lifting plate, and the output end of the cylinder is fixedly connected to the drying box.

[0013] Preferably, a transmission box is fixedly connected to the top of the lifting plate. A driving motor is fixedly connected to one end of the transmission box. A hollow tube is provided in the middle of the transmission box. The driving motor is in transmission connection with the hollow tube through the transmission box. The output end of the blower is connected to the top of the hollow tube through a rotary joint.

[0014] Preferably, the hollow pyramid is fixedly connected to the bottom of the hollow tube. Heat dissipation holes are equidistantly arranged on the outer side of the hollow pyramid. A hole matching the hollow pyramid is provided at the top of the transmission pipe.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: Through the gas circulation mechanism, under the action of the blower and the hollow pyramid, effective circulation and uniform distribution of heat are achieved; heat is not only generated from the electric heating plate but also circulated by the blower, ensuring uniform temperature inside the drying box, thereby improving the drying efficiency; the design of the frosted outer wheel and the frosted inner wheel enables the blank to rotate around its own axis while revolving around a fixed point, and this dual motion mode ensures uniform heating of the blank surface, avoiding problems such as local overheating or uneven drying; the lifting plate driven by the cylinder makes it easy to connect and disconnect the hollow pyramid from the transmission pipe, enhancing the flexibility of the equipment; the design of the transmission pipe and the rotary table enables the maximum placement of blanks in a limited space, improving the space utilization rate of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the present utility model;

[0017] Figure 2 is a schematic structural diagram of the door of the present utility model;

[0018] Figure 3 is a schematic structural diagram of the base of the present utility model;

[0019] Figure 4 is a schematic structural diagram of the rotary table of the present utility model;

[0020] Figure 5 is a schematic structural diagram of the short pipe of the present utility model;

[0021] Figure 6 This is an enlarged view of part A of the present utility model.

[0022] In the figure: 1, drying oven; 2, box door; 3, limit slide bar; 4, lifting plate; 5, cylinder; 6, hollow tube; 7, transmission box; 8, drive motor; 9, hollow pyramid; 10, heat dissipation holes; 11, fan; 12, arc plate; 13, electric heating plate; 14, base; 15, rotating table; 16, transmission pipe; 17, frosted outer wheel; 18, frosted inner wheel; 19, short tube; 20, positioning guide rail. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figure 1 , 2 , 3, 4, 5, 6 as shown, the present utility model provides a technical solution: a green body drying device for ceramic production, comprising: a drying oven 1, the interior of the drying oven 1 is provided with a receiving cavity, and the interior of the receiving cavity is provided with a heat insulation layer of foam insulation material. One end of the drying oven 1 is rotatably connected with a box door 2. The inner sides of the box door 2 and the drying oven 1 are both provided with arc plates 12. The centers of the arc plates 12 and the center of the hollow pyramid 9 are on the same vertical line. Electric heating plates 13 are equidistantly arranged on the outer sides of the arc plates 12 for providing drying heat; a placement mechanism is placed in the drying oven 1. The placement machine includes a transmission pipe 16 rotatably arranged inside the drying oven 1. The outer side of the transmission pipe 16 is fixedly connected with a rotating table 15. The top of the rotating table 15 is rotatably connected with a plurality of frosted outer wheels 17 for placing green bodies; a gas circulation mechanism is placed on the top of the drying oven 1. The gas circulation mechanism includes a hollow pyramid 9 for driving the transmission pipe 16 and a fan 11 for circulating gas. A driving part for driving the hollow pyramid 9 to rotate is arranged on the outer side of the hollow pyramid 9. When the driving part drives the transmission pipe 16 to drive the rotating table 15 to rotate, the rotating table 15 drives the frosted outer wheels 17 to rotate by rubbing against the arc plates 12.

[0025] It should be noted that in the present utility model, the green body is placed above the frosted outer wheel 17 at the top of the rotating table 15, and then the rotating table 15 is pushed into the drying oven 1. The oven door 2 is closed, and the driving part moves downward, so that the hollow pyramid 9 is inserted into the top of the transmission pipe 16. The driving part drives the transmission pipe 16 to rotate through the hollow pyramid 9, the transmission pipe 16 drives the rotating table 15 to rotate, and the rotating table 15 contacts the arc-shaped plate 12. When the transmission pipe 16 drives the rotating table 15 to rotate, the frosted outer wheel 17 and the arc-shaped plate 12 rotate by friction, thereby realizing the rotation of the frosted outer wheel 17 while revolving. The electric heating plate 13 dries the green body at the top of the frosted outer wheel 17. During this period, the blower 11 sends the heat inside the drying oven 1 into the transmission pipe 16, and the heat is dissipated through the exhaust port on the outer side of the transmission pipe 16, thereby realizing heating both in the middle and at the edge and ensuring the uniformity of heat reception.

[0026] Please refer to Figure 2 、 4 As shown in FIGS. 5, the placing mechanism further includes a base 14. The transmission pipe 16 is rotatably installed on the top of the base 14. The transmission pipe 16 is composed of a plurality of short pipes 19 spliced together. The rotating table 15 is fixedly connected to the outside of the short pipe 19. A plurality of through holes are equidistantly arranged on the outside of the short pipe 19 for blowing out heat. Two positioning guide rails 20 for positioning the base 14 are fixedly connected to the bottom of the inner wall of the drying oven 1.

[0027] It should be noted that the bottom of the base 14 of the present utility model is provided with rollers, which facilitates the movement of the base 14. The transmission pipe 16 is rotatably installed on the top of the base 14. When the base 14 is placed inside the drying oven 1, the positioning guide rail 20 is located inside the roller, thereby limiting the position of the base 14. When the rotating table 15 fits with the inner wall, the base 14 is installed in place, and the base 14 is fixed in the drying oven 1 by the extrusion of the oven door 2. At this time, the center of the transmission pipe 16 corresponds to the hollow pyramid 9, which facilitates the downward cooperation of the hollow pyramid 9 with the transmission pipe 16. The transmission pipe 16 is composed of a plurality of short pipes 19 inserted together. The bottom of the short pipe 19 is provided with a polygonal pipe, and the top of the short pipe 19 is provided with a polygonal hole matching with it, so as to drive the transmission pipe 16 to rotate through the cooperation of the hollow pyramid 9 and the hollow pyramid 16.

[0028] Please refer to Figure 2 、 3 As shown in FIGS. 4, a frosted inner wheel 18 is rotatably connected to the top of the rotating table 15, and the frosted inner wheel 18 is frictionally connected to the frosted outer wheel 17.

[0029] It should be noted that both the frosted outer wheel 17 and the frosted inner wheel 18 of the present utility model are discs with frosted surfaces on the outside. The rotating table 15 drives the frosted outer wheel 17 to rub against the arc-shaped plate 12. Under the action of friction, the rotating table 15 drives the frosted outer wheel 17 to rotate, the frosted outer wheel 17 drives the frosted inner wheel 18 to rotate, and the green bodies at the tops of the frosted outer wheel 17 and the frosted inner wheel 18 rotate.

[0030] Please refer to Figure 2 、 3 As shown in FIGS. 6, the gas circulation mechanism further includes a lifting plate 4. Both ends of the lifting plate 4 are slidably connected with limiting slide rods 3, and the limiting slide rods 3 are fixedly connected to the drying box 1. A cylinder 5 is fixedly connected to the top of the lifting plate 4, and the output end of the cylinder 5 is fixedly connected to the drying box 1.

[0031] It should be noted that in the present utility model, the telescopic movement of the cylinder 5 drives the lifting of the lifting plate 4, and the lifting plate 4 drives the hollow pyramid 9 to lift, so as to realize the cooperation and separation of the hollow pyramid 9 and the transmission pipe 16. When the hollow pyramid 9 moves downward, it inserts into the top of the transmission pipe 16, and drives the transmission pipe 16 to rotate through the hollow pyramid 9. When the hollow pyramid 9 is separated from the transmission pipe 16, the transmission pipe 16 and the rotating table 15 can be pulled outwards.

[0032] Please refer to Figure 4 、 5 As shown in FIGS. 6, a transmission box 7 is fixedly connected to the top of the lifting plate 4. A driving motor 8 is fixedly connected to one end of the transmission box 7. A hollow pipe 6 is provided in the middle of the transmission box 7. The driving motor 8 is in transmission connection with the hollow pipe 6 through the transmission box 7. The output end of the fan 11 is connected to the top of the hollow pipe 6 through a rotary joint. The hollow pyramid 9 is fixedly connected to the bottom of the hollow pipe 6. Heat dissipation holes 10 are equidistantly arranged on the outer side of the hollow pyramid 9. A hole matching the hollow pyramid 9 is provided at the top of the transmission pipe 16.

[0033] It should be noted that a bevel gear set is provided inside the transmission box 7 of the present utility model. The bevel gear set includes a driving bevel gear fixedly connected to the output end of the driving motor 8 and a driven bevel gear sleeved on the outer side of the hollow pipe 6. The driving bevel gear is meshed with the driven bevel gear. When the lifting plate 4 moves downward, the hollow pyramid 9 inserts into the top of the transmission pipe 16, and the driving motor 8 drives the transmission pipe 16 to rotate through the bevel gear set. The input end of the fan 11 is connected to the inside of the drying box 1, and the output end of the fan 11 is connected to the transmission pipe 16 through a pipeline and a rotary joint. A filter box is provided in the middle of the pipeline. A desiccant is provided inside the filter to facilitate filtering of the moisture in the evaporated gas. The filtered hot air enters the hollow pyramid 9 through the rotary joint and the hollow pipe 6, and then enters the transmission pipe 16 through the heat dissipation holes 10 on the outer side of the hollow pyramid 9, and then blows above the rotating table 15 through the holes on the outer side of the transmission pipe 16 to dry the green body.

[0034] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0035] In addition, the terms "first", "second", "third", "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", "third", "fourth" may explicitly or implicitly include at least one of such features.

[0036] In the present utility model, unless otherwise clearly specified and defined, terms such as "installed", "set", "connected", "fixed", "swiveling connection", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0037] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A green body drying device for ceramic production, characterized in that: include: A drying box (1), wherein a containing cavity is provided inside the drying box (1), a box door (2) is provided at one end of the drying box (1), an arc-shaped plate (12) is provided on the inner side of the box door (2) and the inner side of the drying box (1), and an electric heating plate (13) is equidistantly provided on the outer side of the arc-shaped plate (12); A placing mechanism, the placing mechanism is placed in the drying box (1), the placing mechanism comprises a transmission tube (16) rotatably arranged inside the drying box (1), a rotating table (15) is fixedly connected to the outer side of the transmission tube (16), and a plurality of frosted outer wheels (17) are rotatably connected to the top of the rotating table (15) for placing the blanks; A gas circulation mechanism is arranged on the top of the drying box (1), and comprises a hollow pyramid (9) for driving a transmission pipe (16) and a fan (11) for circulating gas. A driving unit for driving the hollow pyramid (9) to rotate is arranged on the outer side of the hollow pyramid (9). When the driving unit drives the rotating table (15) to rotate through the transmission pipe (16), the rotating table (15) drives the grinding outer wheel (17) to rotate by friction with the arc plate (12).

2. A green body drying device for ceramic production according to claim 1, characterized in that: The placement mechanism also includes a base (14), and the transmission tube (16) is rotatably mounted on the top of the base (14).

3. A ceramic body drying device for production according to claim 2, characterized in that: The transmission pipe (16) is composed of a plurality of short pipes (19) spliced ​​together, the rotating platform (15) is fixedly connected to the outside of the short pipe (19), and a plurality of through holes are equidistantly arranged on the outside of the short pipe (19) for blowing out heat.

4. A green body drying device for ceramic production according to claim 3, characterized in that: The top of the rotating platform (15) is rotatably connected to a grinding inner wheel (18), and the grinding inner wheel (18) is frictionally connected to the grinding outer wheel (17).

5. A green body drying device for ceramic production according to claim 4, characterized in that: Two positioning guide rails (20) for positioning the base (14) are fixedly connected to the bottom of the inner wall of the drying box (1).

6. A green body drying device for ceramic production according to claim 1, characterized in that: The gas circulation mechanism also includes a lifting plate (4), both ends of the lifting plate (4) are slidably connected to limit sliding rods (3), the limit sliding rods (3) are fixedly connected to the drying box (1), the top of the lifting plate (4) is fixedly connected to a cylinder (5), and the output end of the cylinder (5) is fixedly connected to the drying box (1).

7. A green body drying device for ceramic production according to claim 6, characterized in that: A transmission box (7) is fixedly connected to the top of the lifting plate (4), a driving motor (8) is fixedly connected to one end of the transmission box (7), a hollow tube (6) is provided in the middle of the transmission box (7), the driving motor (8) is transmission-connected to the hollow tube (6) via the transmission box (7), and the output end of the fan (11) is connected to the top of the hollow tube (6) via a rotary joint.

8. A green body drying device for ceramic production according to claim 7, characterized in that: The hollow pyramid (9) is fixedly connected to the bottom of the hollow tube (6), the outer side of the hollow pyramid (9) is provided with heat dissipation holes (10) at equal intervals, and the top of the transmission tube (16) is provided with a hole that matches the hollow pyramid (9).