Automatic rotating appearance detection device for bobbin

Abstract

The utility model discloses a spool automatic rotation appearance detection device, which comprises a base, a linear module mounted on the base, a movable seat mounted at a movable end of the linear module, a rotary clamping mechanism arranged on the movable seat, a spool main body fixed at one end of the rotary clamping mechanism, and a support seat arranged on the base, symmetrical supporting wheels are installed at the two ends of the supporting seat and used for supporting the spool body, an arc groove is formed in the supporting seat, an appearance detection assembly is arranged in the arc groove, a dust cover is installed on the supporting seat, the dust cover is integrally in a U shape and surrounds the spool body, a wire inlet hole is formed in one side of the dust cover, and the wire inlet hole is in a long circle shape. The automatic winding device has the advantages that appearance detection and automatic winding at the position of a bobbin can be conducted, automatic clamping is achieved, operation is convenient and fast, detection information is automatically prompted, and personnel can conduct timely processing conveniently.

Description

Technical Field

[0001] The utility model belongs to the technical field of spool winding detection, and more specifically, particularly relates to an automatic rotating appearance detection device for a spool. Background Technique

[0002] At present, with the development of the times and the continuous progress of science and technology, various electronic and digital products are widely used and becoming more and more popular, becoming an indispensable part of modern life and work, such as various household appliances like mobile phones and computers. Digital products need power supply during operation. Now, most of the power supplies of electronic, household appliances, and digital products require power cords to connect to the power supply line to achieve power supply and transmission. Therefore, with the wide popularity of electronic, household appliances, and digital products, as an important component of electronic products, the demand for power cords is also increasing.

[0003] During the production process of wire materials, generally, the wire materials need to be packaged so that they can be sold in sets with the products. During the processing, it is necessary to perform appearance detection on the twisted wires to be wound. The existing detection instrument is set in the middle of the twisted wire conveying process, which cannot ensure that the quality of the twisted wires wound on the spool is qualified. It does not combine with the spool for appearance detection, and the quality of the twisted wire winding at the end cannot be guaranteed. The staff cannot collect the detection information in a timely manner and perform corresponding processing operations. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides an automatic rotating appearance detection device for a spool to solve the problems put forward in the above background technique.

[0005] To achieve the above purposes, the utility model is realized through the following technical solutions: an automatic rotating appearance detection device for a spool, including a base, a linear module is installed on the base, a moving seat is installed on the moving end of the linear module, a rotating clamping mechanism is arranged on the moving seat, one end of the rotating clamping mechanism is fixed with a spool body, the spool body can wind twisted wires, a support seat is arranged on the base, symmetric support wheels are installed at both ends of the support seat for supporting the spool body, an arc groove is arranged on the support seat, an appearance detection component is arranged in the arc groove, and the twisted wires on the spool body are detected through the appearance detection component. A dust-proof cover is installed on the support seat, the dust-proof cover is integrally U-shaped and surrounds the spool body, an inlet hole is arranged on one side of the dust-proof cover, the inlet hole is oblong, and a wire guiding mechanism is arranged on one side of the inlet hole, and reciprocating movement is performed through the wire guiding mechanism.

[0006] As an alternative solution of the present utility model, the rotary clamping mechanism includes a driving motor installed in the moving seat. The driving end of the driving motor is connected to a rotary disk. A cylinder jaw is installed on one side of the rotary disk. Clamping plates are respectively fixed on the jaws of the cylinder jaw, and the side surface of the clamping plate is an arc surface.

[0007] As an alternative solution of the present utility model, the appearance detection component includes a vision detector installed in the arc groove and located at the tangent position of the spool body, facing the stranded wire on the spool body for real-time observation.

[0008] As an alternative solution of the present utility model, a detection lamp is further arranged below the test paper detector. The detection lamp is installed in the arc groove, and a light-transmitting plate is arranged above the detection lamp. The light-transmitting plate is arc-shaped.

[0009] As an alternative solution of the present utility model, a warning lamp is installed on the top of the dust cover. The warning lamp is electrically connected to the appearance detection component, and an alarm is further arranged on one side of the warning lamp.

[0010] As an alternative solution of the present utility model, the wire guiding mechanism includes an adjusting seat with a sliding groove arranged therein. A sliding seat is slidably matched in the sliding groove. A guiding hole is arranged in the sliding seat, and symmetric wire guiding wheels are installed in the guiding hole for guiding and conveying the stranded wire. An electric cylinder is installed on one side of the adjusting seat, and the pushing end of the electric cylinder is connected to the sliding seat.

[0011] As an alternative solution of the present utility model, a timer is further arranged on one side of the support seat to record the winding time through the timer.

[0012] The present utility model provides an automatic rotary appearance detection device for a spool, having the following beneficial effects:

[0013] The clamping plate at one end of the moving seat is moved above the support seat through the linear module, and then the spool body is installed on the clamping plate and fixed by the cylinder jaw, realizing automatic clamping and flexible use. Clear lighting appearance detection can be carried out by setting the detection lamp and the vision detector. The spool body is driven to rotate by the driving motor to start winding the stranded wire.

[0014] By setting the electric cylinder to perform reciprocating motion, driving the wire guiding wheels on the sliding seat to perform horizontal motion, so as to realize uniform winding. The warning lamp flashes and the alarm gives an alarm to prompt the operator to stop the machine for observation, and then carry out processing operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a structural schematic diagram of the present utility model;

[0016] Figure 2This is the front view of the present utility model;

[0017] Figure 3 This is the A-A cross-sectional view of the present utility model;

[0018] Figure 4 This is the C-C cross-sectional view of the present utility model.

[0019] In the figure: 1. Base; 101. Timer; 2. Linear module; 201. Moving seat; 3. Driving motor; 4. Rotary disk; 5. Cylinder gripper; 501. Clamping plate; 6. Dust cover; 601. Warning light; 602. Alarm; 603. Inlet hole; 7. Spool body; 8. Adjusting seat; 9. Electric cylinder; 10. Slide seat; 11. Guide pulley; 12. Support seat; 121. Support wheel; 122. Translucent plate; 13. Vision detector; 14. Detection lamp. Specific embodiments

[0020] The following further describes in detail the embodiments of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0021] In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0023] Please refer to Figures 1 to 4, the present utility model provides a technical solution: an automatic rotating appearance detection device for a spool, including a base 1, a linear module 2 is installed on the base 1, a moving seat 201 is installed on the moving end of the linear module 2, a rotating clamping mechanism is arranged on the moving seat 201, one end of the rotating clamping mechanism is fixed with a spool body 7, the rotating clamping mechanism includes a driving motor 3, the driving motor 3 is installed in the moving seat 201, the driving end of the driving motor 3 is connected with a rotating disc 4, a cylinder gripper 5 is installed on one side of the rotating disc 4, clamping plates 501 are respectively fixed on the grippers of the cylinder gripper 5, the side surface of the clamping plate 501 is an arc surface, which is convenient for fixing the spool body 7, a stranded wire can be wound on the spool body 7, a support seat 12 is arranged on the base 1, symmetric support wheels 121 are installed at both ends of the support seat 12, which are used to support the spool body 7 and improve the rotation stability of the spool body 7, an arc groove is arranged on the support seat 12, and an appearance detection component is arranged in the arc groove, and the stranded wire on the spool body 7 is detected by the appearance detection component.

[0024] The appearance detection component includes a vision detector 13, the vision detector 13 is installed in the arc groove and is located at the tangent position of the spool body 7, facing the stranded wire on the spool body 7 for real-time observation. A detection lamp 14 is also arranged below the test detector, the detection lamp 14 is installed in the arc groove, and a light-transmitting plate 122 is arranged above the detection lamp 14. The light-transmitting plate 122 is arc-shaped to improve the light detection. A dust-proof cover 6 is installed on the support seat 12, and the dust-proof cover 6 is integrally U-shaped and surrounds the spool body 7 to protect the stranded wire.

[0025] A warning lamp 601 is installed on the top of the dust-proof cover 6, and the warning lamp 601 is electrically connected to the vision detector 13 of the appearance detection component. When there is an appearance problem, the lamp lights up immediately. An alarm 602 is also arranged on one side of the warning lamp 601, and a voice broadcast is made immediately when there is an appearance problem. An inlet hole 603 is arranged on one side of the dust-proof cover 6, the inlet hole 603 is oblong, and a wire guiding mechanism is arranged on one side of the inlet hole 603. Through the wire guiding mechanism, reciprocating motion is carried out to ensure the uniform winding of the stranded wire.

[0026] The wire guiding mechanism includes an adjusting seat 8, a sliding groove is arranged in the adjusting seat 8, a sliding seat 10 is slidably matched in the sliding groove, a guiding hole is arranged in the sliding seat 10, and symmetric wire guiding wheels 11 are installed in the guiding hole for guiding and conveying the stranded wire. An electric cylinder 9 is installed on one side of the adjusting seat 8, and the pushing end of the electric cylinder 9 is connected with the sliding seat 10 to drive the sliding seat 10 to perform horizontal reciprocating motion. A timer 101 is also arranged on one side of the support seat 12, and the winding time is recorded by the timer 101 to avoid excessive winding amount of the spool body 7.

[0027] Specific usage and functions of this embodiment: First, start the linear module 2 to move the clamping plate 501 at one end of the moving seat 201 above the support seat 12, then install the spool body 7 on the clamping plate 501 and fix it with the cylinder gripper 5. Turn on the detection lamp 14 and the vision detector 13, start the drive motor 3 to drive the spool body 7 to rotate and start winding the stranded wire. At the same time, the electric cylinder 9 reciprocates to drive the wire guide wheel 11 on the sliding seat 10 to move horizontally, so as to wind evenly. The detection lamp 14 irradiates in real time, and the vision detector 13 detects the appearance of the wound stranded wire. If there is any appearance damage, the warning lamp 601 will flash immediately, and at the same time, the alarm 602 will give an alarm to prompt the personnel to stop the machine for observation, so as to carry out the processing operation.

[0028] The device embodiments described above are only illustrative. The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art can understand and implement it without creative efforts.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments or equivalently replace some of the technical features. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A spool automatic rotation appearance inspection device, characterized in that: The invention comprises a base (1), a linear module (2) being mounted on the base (1), a movable seat (201) being mounted on the movable end of the linear module (2), a rotary clamping mechanism being arranged on the movable seat (201), a bobbin body (7) being fixed at one end of the rotary clamping mechanism, and a twisted wire being reeled on the bobbin body (7), a support seat (12) being arranged on the base (1), symmetrical support wheels (121) being mounted at both ends of the support seat (12) for supporting the bobbin body (7), and the support wheels (121) being arranged at the ends of the support seat (12) for supporting the bobbin body (7). The seat (12) is provided with an arc groove, and an appearance detection component is provided in the arc groove. The twisted wire on the bobbin body (7) is detected by the appearance detection component. A dust cover (6) is installed on the support seat (12). The dust cover (6) is U-shaped as a whole and surrounds the bobbin body (7). A wire entry hole (603) is provided on one side of the dust cover (6). The wire entry hole (603) is oblong. A wire guide mechanism is provided on one side of the wire entry hole (603), and reciprocating motion is performed through the wire guide mechanism.

2. The automatic rotation appearance inspection device for a bobbin according to claim 1, characterized in that: The rotary clamping mechanism comprises a driving motor (3), wherein the driving motor (3) is installed in a movable seat (201), a driving end of the driving motor (3) is connected to a rotating disk (4), a cylinder clamp (5) is installed on one side of the rotating disk (4), and clamping plates (501) are respectively fixed on the clamping jaws of the cylinder clamp (5), and the side surfaces of the clamping plates (501) are arc surfaces.

3. The automatic rotation appearance inspection device for a wire shaft according to claim 1, characterized in that: The appearance detection component comprises a visual detector (13), which is installed in the circular arc groove and located at a tangent position of the bobbin body (7), directly facing the twisted wire on the bobbin body (7) for real-time observation.

4. The automatic rotation appearance inspection device for a bobbin according to claim 3 is characterized in that: A detection light (14) is also provided below the visual detector, the detection light (14) is installed in the circular arc groove, and a light-transmitting plate is provided above the detection light (14), the light-transmitting plate being in the shape of a circular arc.

5. The automatic rotation appearance inspection device for a bobbin according to claim 1, characterized in that: A warning light (601) is installed on the top of the dust cover (6); the warning light (601) is electrically connected to the appearance detection component; and an alarm (602) is also provided on one side of the warning light (601).

6. The automatic rotation appearance inspection device for a bobbin according to claim 1, characterized in that: The wire guiding mechanism comprises an adjusting seat (8), a slide groove is arranged in the adjusting seat (8), a slide seat (10) is slidably matched in the slide groove, a guide hole is arranged in the slide seat (10), a symmetrical wire guide wheel (11) is installed in the guide hole for guiding and conveying the stranded wire, an electric cylinder (9) is installed on one side of the adjusting seat (8), and the push-out end of the electric cylinder (9) is connected to the slide seat (10).

7. The automatic rotation appearance inspection device for a bobbin according to claim 6, characterized in that: A timer (101) is also provided on one side of the support seat (12), and the winding time is recorded by the timer (101).

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