Dust removal device for asphalt concrete production
By designing a dust removal device including a dust blower, a dust pipe, a corrugated pipe, a dust collector and an atomized water spray tank, the problem of dust entering the connection part of the filter in the prior art is solved, and efficient dust removal and dust wetting treatment is achieved, protecting the health of the operator and improving the stability of the equipment.
Patent Information
- Application Number
- CN202422225394.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-11
AI Technical Summary
When existing asphalt concrete dust removal devices are used for a long time, dust may enter the connection part of the filter, causing lag and inability to effectively remove dust.
A dust removal device including a dust blower, a dust pipe, a corrugated pipe, a dust collector and an atomized water spray tank is designed. The dust blower generates adsorption force, combined with the cooperation of the corrugated pipe and a dust pipe, absorbs and removes the dust in the concrete mixing box, and wets the dust through the atomized water spray tank.
It effectively prevents dust from floating in the air, protects the health of the operator, and improves the dust removal range and sealing of the dust removal mechanism, ensuring the stability and normal operation of the equipment.
Smart Images

Figure CN223010157U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a dust removal device for asphalt concrete production, belonging to the technical field of asphalt concrete. Background Art
[0002] Asphalt concrete is commonly known as asphalt concrete. It is a mixture prepared by artificially selecting mineral materials, crushed stones or crushed gravels, stone chips or sands, mineral powders, etc. with a certain gradation composition, and a certain proportion of road asphalt materials under strictly controlled conditions.
[0003] Chinese Patent Publication (Publication No.: CN 212632088 U) discloses a concrete dust removal device, including a dust chamber with a cavity inside supported by a support frame. The dust chamber is provided with an air inlet and an air outlet. The air inlet is communicated with an air inlet pipe, and the air outlet is communicated with an air outlet pipe. The lower end of the dust chamber is provided with a dust outlet, and a dust collection bin with an upper opening is detachably connected to the dust chamber at the dust outlet; a filtering mechanism for filtering the gas with dust is arranged in the cavity of the dust chamber, and the filtering mechanism is located above the air inlet and below the air outlet; the filtering mechanism includes a filter screen arranged in the cavity of the dust chamber and a driving component for driving the filter screen to vibrate up and down. It has the advantage of automatically shaking off dust to improve the efficiency of the dust collector;
[0004] When the above device cleans dust, although the dust can enter the dust falling groove through the rotation of the filter screen, during long-term use, the dust sucked in by the fan may enter the connection part of the filter screen, resulting in jamming of the part connecting the filter screen, and then it may be impossible to mechanically perform the dust removal work.
[0005] Therefore, a dust removal device for asphalt concrete production is proposed. Content of the Utility Model
[0006] In view of this, the utility model provides a dust removal device for asphalt concrete production to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial option.
[0007] The technical solution of the utility model is realized as follows: A dust removal device for asphalt concrete production, including a support frame and a concrete mixing tank. An installation frame is fixedly installed at the top of the support frame. A chute is provided on the front side of the support frame. A sliding plate is slidably connected in the inner cavity of the chute. The concrete mixing tank is fixedly installed on the top of the sliding plate. A one-way air inlet valve is fixedly installed on the front side of the concrete mixing tank;
[0008] A dust removal mechanism is provided at the top of the mounting frame. The dust removal mechanism includes a dust extraction blower. The input end of the dust extraction blower is connected to a dust extraction pipe, and the output end of the dust extraction blower is connected to an exhaust pipe. One end of the dust extraction pipe away from the dust extraction blower is connected to a corrugated pipe. A dust collection box is fixed on the left side of the top of the mounting frame, and an atomizing spray water tank is fixedly installed in the inner cavity of the dust collection box;
[0009] An adjustment mechanism is provided on the surface of the support frame. The adjustment mechanism includes a motor and a screw block. The two screw blocks are respectively arranged on the left and right sides of the top of the support frame. Connecting rods are fixedly installed on the inner sides of the two screw blocks, and a dust extraction cover plate is fixedly installed on the inner sides of the two connecting rods. One end of the corrugated pipe away from the dust extraction pipe is connected to the top of the dust extraction cover plate.
[0010] Further preferably, a drainage pump is fixedly installed at the bottom of the dust collection box. The output end of the drainage pump is connected to a drainage pipe, and a water inlet pipe is fixedly installed at the top of the atomizing spray water tank.
[0011] Further preferably, frames are fixedly installed on the left and right sides of the top of the support frame. Lead screws are arranged in the inner cavities of the two frames, and the two screw blocks are threadedly connected to the surfaces of the two lead screws.
[0012] Further preferably, the right side of the bottom of the support frame is movably connected to a driving synchronous shaft, and the left side of the bottom of the support frame is movably connected to a driven synchronous shaft. A synchronous drive belt is movably connected to the surfaces of the driving synchronous shaft and the driven synchronous shaft. The bottoms of the two lead screws are fixedly connected to the tops of the driving synchronous shaft and the driven synchronous shaft respectively.
[0013] Further preferably, the motor is fixedly installed at the bottom of the L-shaped plate, and the output end of the motor is fixedly connected to the bottom of the driving synchronous shaft.
[0014] Further preferably, screw grooves are formed around the top of the concrete mixing box, and fixing bolts are threadedly connected around the top of the dust extraction cover plate. The bottoms of the five fixing bolts are threadedly connected to the inner cavities of the five screw grooves.
[0015] Further preferably, limiting grooves are formed on the front and rear sides of the inner cavities of the two frames, and the front and rear sides of the two screw blocks are slidably connected to the inner cavities of the four limiting grooves.
[0016] Further preferably, bottom plates are fixedly installed on the left and right sides of the bottom of the support frame, and anchor bolts are threadedly connected to the front and rear sides of the tops of the two bottom plates.
[0017] Due to the adoption of the above technical solutions in the embodiments of the present utility model, it has the following advantages:
[0018] 1. The utility model generates an adsorption force through the input end of the dust extraction blower by setting a dust removal mechanism, and through the cooperation of the dust extraction pipe and the corrugated pipe, the adsorption force is conducted into the inner cavity of the concrete mixing tank, and the dust in the inner cavity of the concrete mixing tank is adsorbed. Subsequently, the dust enters the exhaust pipe through the corrugated pipe, the dust extraction pipe and the output end of the dust extraction blower. At this time, the dust enters the inner cavity of the dust collection box through the exhaust pipe, and the water source is conducted into the atomizing spray water tank through the water inlet pipe. The atomizing spray water tank atomizes and sprays the water source into the dust collection box to wet the dust in the dust collection box. Subsequently, through the output of the drainage pump, the sewage in the inner cavity of the dust collection box is discharged into the drainage pipe to complete the cleaning of the sewage, thereby completing the dust removal work of the entire equipment. This effectively avoids the situation that when the concrete mixing tank stirs the concrete inside it, a large amount of dust is generated due to the stirring, causing the dust to float in the surrounding air, which may lead to the operator inhaling these dusts and affecting the health of the operator. By setting the output of the motor, the driving synchronous shaft drives the synchronous transmission belt to rotate. At this time, the driven synchronous shaft rotates, causing the lead screw to rotate. At this time, the nut block drives the connecting rod and the dust extraction cover plate to move downward. By adjusting the height of the dust extraction cover plate, it is convenient to carry out dust removal work on concrete mixing tanks with different heights of capacity, thereby increasing the range of dust removal that the entire dust removal mechanism can perform and facilitating the operator's use.
[0019] 2. The utility model can make the dust extraction cover plate and the concrete mixing tank be connected to each other by setting a thread groove and a fixing bolt, improving the sealing performance when the dust extraction cover plate is connected to the concrete mixing tank and avoiding the leakage of dust during the dust suction work. By setting a limit groove, the movement of the nut block can be limited to prevent the nut block from shifting during movement, thereby affecting the adjustment work of the height of the dust extraction cover plate and restricting the dust suction range of the entire dust removal mechanism, which affects the operator's use. By setting anchor bolts, the overall equipment can be stabilized to prevent the entire equipment from tipping over due to accidental collision, thus affecting the normal dust removal work of the equipment.
[0020] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the above-described illustrative aspects, embodiments and features, further aspects, embodiments and features of the present utility model will be readily apparent by reference to the drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0022] Figure 1 Schematic front view structure diagram of the present utility model;
[0023] Figure 2 Schematic diagram of the skateboard disassembly structure of the present utility model;
[0024] Figure 3 Schematic diagram of the motor structure of the present utility model;
[0025] Figure 4 Schematic diagram of the dust removal mechanism structure of the present utility model;
[0026] Figure 5 Schematic diagram of the internal structure of the dust removal box of the present utility model;
[0027] Figure 6 Schematic diagram of the adjustment mechanism structure of the present utility model.
[0028] Reference numerals: 1, support frame; 2, dust removal mechanism; 201, dust extraction blower; 202, dust extraction pipe; 203, corrugated pipe; 204, exhaust pipe; 205, dust collection box; 206, water inlet pipe; 207, atomizing spray water tank; 208, drainage pump; 209, drain pipe; 3, adjustment mechanism; 301, motor; 302, active synchronous shaft; 303, driven synchronous shaft; 304, synchronous drive belt; 305, frame; 306, lead screw; 307, screw block; 308, connecting rod; 309, dust extraction cover plate; 310, fixing bolt; 311, limit groove; 4, mounting bracket; 5, bottom plate; 6, anchor bolt; 7, chute; 8, skateboard; 9, concrete mixing tank; 10, thread groove; 11, L-shaped plate; 12, one-way air inlet valve. Detailed implementation manners
[0029] In the following, only some exemplary embodiments are briefly described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.
[0030] The following will describe the embodiments of the present utility model in detail with reference to the drawings.
[0031] Embodiment 1
[0032] AsFigure 1-6 As shown in the figure, an embodiment of the utility model provides a dust removal device for asphalt concrete production, including a support frame 1 and a concrete mixing tank 9. An installation frame 4 is fixedly installed at the top of the support frame 1. A chute 7 is opened on the front side of the support frame 1. A sliding plate 8 is slidably connected in the inner cavity of the chute 7. The concrete mixing tank 9 is fixedly installed on the top of the sliding plate 8. A one-way air inlet valve 12 is fixedly installed on the front side of the concrete mixing tank 9;
[0033] A dust removal mechanism 2 is arranged at the top of the installation frame 4. The dust removal mechanism 2 includes a dust extraction blower 201. An input end of the dust extraction blower 201 is communicated with a dust extraction pipe 202. An output end of the dust extraction blower 201 is communicated with an exhaust pipe 204. One end of the dust extraction pipe 202 away from the dust extraction blower 201 is communicated with a corrugated pipe 203. A dust collection box 205 is fixed on the left side of the top of the installation frame 4. An atomizing spray water tank 207 is fixedly installed in the inner cavity of the dust collection box 205. A drainage pump 208 is fixedly installed at the bottom of the dust collection box 205. An output end of the drainage pump 208 is communicated with a drainage pipe 209. An inlet pipe 206 is fixedly installed at the top of the atomizing spray water tank 207.
[0034] By setting the dust removal mechanism 2, a suction force is generated at the input end of the dust extraction blower 201. Through the cooperation of the dust extraction pipe 202 and the corrugated pipe 203, the suction force is transmitted to the inner cavity of the concrete mixing tank 9, and the dust in the inner cavity of the concrete mixing tank 9 is adsorbed. Subsequently, the dust enters the exhaust pipe 204 through the corrugated pipe 203, the dust extraction pipe 202 and the output end of the dust extraction blower 201. At this time, the dust enters the inner cavity of the dust collection box 205 through the exhaust pipe 204, and the water source is transmitted to the atomizing spray water tank 207 through the inlet pipe 206. The atomizing spray water tank 207 atomizes and sprays the water source into the dust collection box 205 to wet the dust in the dust collection box 205. Subsequently, through the output of the drainage pump 208, the sewage in the inner cavity of the dust collection box 205 is discharged into the drainage pipe 209 to complete the cleaning of the sewage, thereby completing the dust removal work of the whole equipment, effectively avoiding the situation that when the concrete mixing tank 9 stirs the concrete inside it, a large amount of dust is generated due to the stirring, causing the dust to float in the surrounding air, which may lead to the operator inhaling these dusts and affecting the health of the operator.
[0035] Embodiment 2
[0036] As Figure 3 、 Figure 6As shown, in one embodiment, an adjustment mechanism 3 is provided on the surface of the support frame 1. The adjustment mechanism 3 includes a motor 301 and screw blocks 307. The two screw blocks 307 are both arranged on the left and right sides of the top of the support frame 1. Connecting rods 308 are fixedly installed on the inner sides of the two screw blocks 307. A dust extraction cover plate 309 is fixedly installed on the inner sides of the two connecting rods 308. One end of the corrugated pipe 203 far from the dust extraction pipe 202 communicates with the top of the dust extraction cover plate 309. Frameworks 305 are fixedly installed on the left and right sides of the top of the support frame 1. Lead screws 306 are arranged in the inner cavities of the two frameworks 305. The two screw blocks 307 are both threadedly connected to the surfaces of the two lead screws 306. The right side of the bottom of the support frame 1 is movably connected to a driving synchronous shaft 302, and the left side of the bottom of the support frame 1 is movably connected to a driven synchronous shaft 303. A synchronous transmission belt 304 is movably connected to the surfaces of the driving synchronous shaft 302 and the driven synchronous shaft 303. The bottoms of the two lead screws 306 are fixedly connected to the tops of the driving synchronous shaft 302 and the driven synchronous shaft 303. The motor 301 is fixedly installed at the bottom of the L-shaped plate 11. The output end of the motor 301 is fixedly connected to the bottom of the driving synchronous shaft 302. Thread grooves 10 are provided around the top of the concrete mixing tank 9. Fixing bolts 310 are threadedly connected to the peripheries of the top of the dust extraction cover plate 309. The bottoms of the five fixing bolts 310 are all threadedly connected to the inner cavities of the five thread grooves 10. Limit grooves 311 are provided on the front and rear sides of the inner cavities of the two frameworks 305. The front and rear sides of the two screw blocks 307 are slidably connected to the inner cavities of the four limit grooves 311. Bottom plates 5 are fixedly installed on the left and right sides of the bottom of the support frame 1. Anchor bolts 6 are threadedly connected to the front and rear sides of the tops of the two bottom plates 5.
[0037] By setting the output of the motor 301, the driving synchronous shaft 302 drives the synchronous transmission belt 304 to rotate. At this time, the driven synchronous shaft 303 rotates, and the lead screw 306 rotates. At this time, the screw block 307 drives the connecting rod 308 and the dust extraction cover plate 309 to move downward. By adjusting the height of the dust extraction cover plate 309, it is convenient to perform dust removal work on the concrete mixing tank 9 with different heights of capacity, thereby improving the overall dust removal range that the dust removal mechanism 2 can perform, facilitating the operation of the operator. By setting the thread grooves 10 and the fixing bolts 310, the dust extraction cover plate 309 can be connected to the concrete mixing tank 9, improving the sealing performance when the dust extraction cover plate 309 is connected to the concrete mixing tank 9 and preventing dust leakage during the dust suction work. By setting the limit grooves 311, the movement of the screw block 307 can be limited, preventing the screw block 307 from shifting during movement, which affects the adjustment of the height of the dust extraction cover plate 309 and restricts the overall dust suction range of the dust removal mechanism 2, affecting the use of the operator. By setting the anchor bolts 6, the overall equipment can be stabilized, preventing the overall equipment from tipping over due to accidental collisions, which affects the normal dust removal work of the equipment.
[0038] When the utility model is working: First, through the output of the motor 301, the driving synchronous shaft 302 rotates. At this time, due to the mutual cooperation between the driving synchronous shaft 302 and the synchronous transmission belt 304, the driven synchronous shaft 303 rotates synchronously. At this time, the lead screw 306 rotates synchronously due to the rotation of the driving synchronous shaft 302 and the driven synchronous shaft 303. At this time, the screw block 307 drives the connecting rod 308 and the dust extraction cover plate 309 to move downward synchronously, and makes the dust extraction cover plate 309 fit on the top of the concrete mixing tank 9. Then, rotate the fixing bolt 310 to connect the dust extraction cover plate 309 with the concrete mixing tank 9, completing the adjustment of the height of the dust extraction cover plate 309. Then, an adsorption force is generated at the input end of the dust extraction blower 201, and through the conduction of the dust extraction pipe 202 and the corrugated pipe 203, the adsorption force is conducted into the inner cavity of the concrete mixing tank 9, and the dust in the inner cavity of the concrete mixing tank 9 is adsorbed. Then, the dust enters the exhaust pipe 204 through the corrugated pipe 203, the dust extraction pipe 202 and the output end of the dust extraction blower 201. At this time, the dust enters the inner cavity of the dust collection box 205 through the exhaust pipe 204, and the water source is conducted to the atomizing spray water tank 207 through the water inlet pipe 206. The atomizing spray water tank 207 atomizes and sprays the water source into the dust collection box 205 to wet the dust in the dust collection box 205. Then, through the output of the drainage pump 208, the sewage in the inner cavity of the dust collection box 205 is discharged into the drainage pipe 209, completing the cleaning of the sewage, and thus completing the dust removal work of the whole equipment.
[0039] The above is only the specific implementation manner of the utility model, but the protection scope of the utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the utility model can easily think of various changes or substitutions, and these should all be covered within the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of the claimed rights.
Claims
1. A dust removal device for asphalt concrete production, comprising a support frame (1) and a concrete mixing box (9), characterized in that: A mounting frame (4) is fixedly mounted on the top of the support frame (1), a slide groove (7) is provided on the front side of the support frame (1), a slide plate (8) is slidably connected in the inner cavity of the slide groove (7), the concrete mixing box (9) is fixedly mounted on the top of the slide plate (8), and a one-way air intake valve (12) is fixedly mounted on the front side of the concrete mixing box (9); A dust removal mechanism (2) is arranged on the top of the mounting frame (4), and the dust removal mechanism (2) comprises a dust extraction blower (201); an input end of the dust extraction blower (201) is connected to a dust extraction pipe (202); an output end of the dust extraction blower (201) is connected to an exhaust pipe (204); an end of the dust extraction pipe (202) away from the dust extraction blower (201) is connected to a bellows (203); a dust collection box (205) is fixed on the left side of the top of the mounting frame (4); an atomizing water spray box (207) is fixedly installed in the inner cavity of the dust collection box (205); An adjustment mechanism (3) is provided on the surface of the support frame (1), and the adjustment mechanism (3) comprises a motor (301) and a screw block (307). The two screw blocks (307) are arranged on the left and right sides of the top of the support frame (1). Connecting rods (308) are fixedly installed on the inner sides of the two screw blocks (307). Dust extraction covers (309) are fixedly installed on the inner sides of the two connecting rods (308). One end of the bellows (203) away from the dust extraction pipe (202) is connected to the top of the dust extraction cover (309).
2. A dust removal device for asphalt concrete production according to claim 1, characterized in that: A drainage pump (208) is fixedly installed at the bottom of the dust collecting box (205), and the output end of the drainage pump (208) is connected to a drainage pipe (209). A water inlet pipe (206) is fixedly installed at the top of the atomizing water spray box (207).
3. A dust removal device for asphalt concrete production according to claim 1, characterized in that: Frames (305) are fixedly installed on both left and right sides of the top of the support frame (1), screw rods (306) are arranged in the inner cavities of the two frames (305), and the two screw blocks (307) are threadedly connected to the surfaces of the two screw rods (306).
4. A dust removal device for asphalt concrete production according to claim 3, characterized in that: The right side of the bottom of the support frame (1) is movably connected to an active synchronous shaft (302), the left side of the bottom of the support frame (1) is movably connected to a driven synchronous shaft (303), the surfaces of the active synchronous shaft (302) and the driven synchronous shaft (303) are movably connected to a synchronous transmission belt (304), and the bottoms of the two screw rods (306) are fixedly connected to the tops of the active synchronous shaft (302) and the driven synchronous shaft (303).
5. A dust removal device for asphalt concrete production according to claim 4, characterized in that: The motor (301) is fixedly mounted on the bottom of the L-shaped plate (11), and the output end of the motor (301) is fixedly connected to the bottom of the active synchronous shaft (302).
6. A dust removal device for asphalt concrete production according to claim 1, characterized in that: The top of the concrete mixing box (9) is provided with screw grooves (10) on all sides, the top of the dust extraction cover plate (309) is threadedly connected with fixing bolts (310) on all sides, and the bottoms of the five fixing bolts (310) are threadedly connected to the inner cavities of the five screw grooves (10).
7. A dust removal device for asphalt concrete production according to claim 3, characterized in that: Limiting grooves (311) are provided on both the front and rear sides of the inner cavity of the two frames (305), and both the front and rear sides of the two screw blocks (307) are slidably connected in the inner cavities of the four limiting grooves (311).
8. The dust removal device for asphalt concrete production according to claim 1, characterized in that: Bottom plates (5) are fixedly mounted on both left and right sides of the bottom of the support frame (1), and anchor bolts (6) are threadedly connected on both front and rear sides of the tops of the two bottom plates (5).
Citation Information
Patent Citations
Concrete dust removal device
CN212632088U