Large-scale bonding equipment for rapid temperature rise switching water cooling system

By using spiral heating pipes and spiral water-cooled pipes in powder coating bonding machines, combined with the design of upper and lower air convection ports, the problem of slow cooling after high temperatures is solved, and the effect of rapid and uniform cooling is achieved and processing efficiency is improved.

CN223010285UActive Publication Date: 2025-06-24ZHEJIANG QI INNOVATION MATERIALS CO LTD
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Patent Information

Application Number
CN202421933998.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-06-24
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing powder coating bonding machines cool slowly and unevenly after high temperature heating, resulting in damage to the drive device and affecting processing efficiency.

Method used

A large-scale bonding equipment for rapid heating and switching water cooling system was designed, using spiral heating pipes and spiral water cooling pipes for uniform heating and cooling, and forming up and down air convection through convection ports No. 1 and No. 2 to increase the cooling rate.

Benefits of technology

It realizes rapid and even cooling of the equipment, avoids damage to the drive device, improves processing efficiency, and improves the automation level of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a large-scale bonding device of a rapid temperature rise switching water cooling system, which comprises a device main body, an accommodating cavity is arranged in an interlayer of the device main body, a temperature sensor is arranged on the lower surface of the accommodating cavity, a spiral heating pipe is arranged on the inner diameter surface of the accommodating cavity, and a temperature sensor is arranged on the lower surface of the spiral heating pipe. A spiral water cooling pipe is arranged in a spiral gap of the spiral heating pipe, and a heat dissipation metal pipe is arranged between the spiral water cooling pipe and the outer diameter surface of the containing cavity. By arranging the first convection opening, the turning cover is automatically opened, vertical air convection is formed in the containing cavity, and the cooling rate is increased; a spiral heating pipe and a spiral water cooling pipe are arranged, so that the bonding chamber of the equipment main body is uniformly heated and then is uniformly cooled by water, and the metal powder is uniformly bonded; and by arranging the heat dissipation metal pipe, the water temperature in the spiral water cooling pipe is transmitted to the surface of the equipment main body, so that the heat dissipation and cooling efficiency is improved, and meanwhile, the accommodating cavity is reinforced.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder coating bonding equipment, in particular to a large bonding equipment with a rapid heating-up and switching water-cooling system. Background Art

[0002] The bonding machine is a professional equipment for producing metal-bonded powder. It perfectly pastes and embeds metal powder on the surface of powder coating particles to complete the process of metal powder coating bonding. For example, aluminum powder, copper powder, etc. can bond to produce excellent effects such as flash silver, flash gold, pearlescent, and mirror silver. However, after the existing powder coating bonding machine is heated at high temperature, the cooling is slow and uneven. The long-term high temperature will cause damage to the driving device of the bonding machine, etc., and it is prone to shutdown, which is not conducive to the processing efficiency. Therefore, we have designed a large bonding equipment with a rapid heating-up and switching water-cooling system.

[0003] A Chinese utility model patent with the patent number CN202322810641.0 discloses a bonding machine for producing powder coatings, including a machine table. The upper surface of the machine table is provided with a bonding box. An inlet hopper is inserted eccentrically at the top surface of the bonding box. A heat source chamber is arranged between the inner wall and the outer wall of the bonding box. A heat inlet nozzle communicated with the heat source chamber is fixedly installed on the outer surface of the bonding box. A stirring motor is arranged at the center of the top surface of the bonding box, and the heat supply port is located below the other side of the machine table; by setting the first air duct and the second air duct to communicate with the inner wall of the heat source chamber, the air in the heat source chamber can have an up-and-down circulation structure. At the same time, the setting of the exhaust fan and the blower can make the air inside the heat source chamber have a blowing and exhausting circulation state, which can accelerate the high-temperature drop speed inside the heat source chamber. The setting of this device can avoid the damage of the remaining driving components caused by the residual heat after the machine table is heated, and can accelerate the air circulation speed and cool down quickly. However, this utility model has the following problems: First, it does not have uniform cooling, and the cooling means is single, and the rapid cooling effect is poor. Second, the heat dissipation port does not have the function of automatically opening and closing, and the manual method has low safety and affects the work efficiency. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the technical problems that after the existing powder coating bonding machine is heated at high temperature, the cooling is slow and uneven, the long-term high temperature will cause damage to the driving device of the bonding machine, etc., and it is prone to shutdown, which is not conducive to the processing efficiency, by setting a first convection port, a second convection port, a spiral heating pipe, a spiral water-cooling pipe, and a heat dissipation metal pipe.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A large bonding device with a fast heating-up and switching water-cooling system, including a device main body. An accommodation cavity is provided inside the sandwich layer of the device main body. A temperature sensor is provided on the lower surface of the accommodation cavity. A spiral heating pipe is provided at the inner diameter surface position of the accommodation cavity. A spiral water-cooling pipe is provided in the spiral gap of the spiral heating pipe. A heat-dissipating metal pipe is provided between the spiral water-cooling pipe and the outer diameter surface of the accommodation cavity. The upper end of the spiral water-cooling pipe is provided with a water-cooling inlet pipe, and the lower end of the spiral water-cooling pipe is provided with a water-cooling outlet pipe. Both the water-cooling inlet pipe and the water-cooling outlet pipe perpendicularly protrude from the outer surface of the device main body.

[0007] As a preference, the upper end of the spiral heating pipe is provided with a heating inlet pipe, and the lower end of the spiral heating pipe is provided with a heating outlet pipe. Both the heating inlet pipe and the heating outlet pipe perpendicularly protrude from the outer surface of the device main body.

[0008] As a preference, support feet are evenly distributed at the edge position of the lower end of the device main body. A first convection port is provided at the rear side position of the lower end of the device main body. A flip cover is provided at the lower end of the first convection port. A sealing ring is provided between the flip cover and the first convection port. A connecting piece is provided at the front end of the flip cover. The left and right ends of the connecting rod are movably connected to fixed seats.

[0009] As a preference, one end of the first convection port away from the flip cover communicates with the accommodation cavity. A hollow fixed mounting seat is provided at the middle position of the inner surface of the first convection port. An air-cooling structure is provided at one end of the mounting seat away from the flip cover.

[0010] As a preference, an upper cover is provided at the upper end of the device main body. A second convection port is provided at the front end of the upper cover. The second convection port has the same structure and size as the first convection port.

[0011] As a preference, a stirring motor is provided at the middle position of the upper end of the upper cover, and a feeding port is provided at the rear side position of the upper end of the upper cover.

[0012] The beneficial effects of the present utility model:

[0013] (1) In the present utility model, by providing the first convection port, after the powder bonding is completed, the relevant motors and transmission components provided in the fixed seat work, causing the connecting piece to rotate and the flip cover to automatically open. At the same time, the air-cooling structure is powered on to work, causing an up-and-down air convection to form in the accommodation cavity, increasing the cooling rate and improving the automation level of the device.

[0014] (2) In the present utility model, by providing the spiral heating pipe and the spiral water-cooling pipe, which are evenly laid in the accommodation cavity, the bonding chamber of the device main body can be evenly heated and evenly cooled by water, enabling the metal powder to be evenly bonded, preventing unqualified products caused by uneven temperature, and increasing the yield.

[0015] (3) In this utility model, by setting up a heat dissipation metal pipe, the heat in the bonding chamber inside the equipment main body is absorbed by the cold water in the spiral water cooling pipe, causing the water temperature to rise. The heat dissipation metal pipe utilizes its good heat conduction ability to transfer the heat in the water to the surface of the equipment main body, increasing the efficiency of heat dissipation and cooling. Moreover, the heat dissipation metal pipe also plays a reinforcing role in the accommodation cavity.

[0016] To sum up, this utility model has the advantages of simple structure, uniform temperature rise, and fast cooling speed, and is especially suitable for the technical field of powder coating bonding equipment. Brief Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions of the embodiments of this utility model, the following will briefly introduce the drawings required for use in the description of the embodiments. Obviously, the following described drawings are only some embodiments of this utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0018] Figure 1 It is a schematic structural diagram of a large bonding equipment with a fast heating-up and switching water cooling system.

[0019] Figure 2 It is a schematic structural diagram of the bottom of a large bonding equipment with a fast heating-up and switching water cooling system.

[0020] Figure 3 It is a schematic cross-sectional structural diagram of the equipment main body part.

[0021] Figure 4 It is a schematic structural diagram of part A of the equipment main body.

[0022] Figure 5 It is a schematic cross-sectional view of part of the first convection port. Detailed Embodiments

[0023] The following will clearly and completely describe the technical solutions in the embodiments of this utility model with reference to the drawings.

[0024] Embodiment 1

[0025] As Figures 1 to 5As shown in the figure, the utility model provides a large bonding device for a rapid heating and switching water-cooling system, including a device main body 1. There is a bonding chamber inside the device main body 1. Metal powder is perfectly pasted and embedded on the surface of powder coating particles in the bonding chamber. A receiving cavity 2 is arranged in the sandwich layer of the device main body 1, providing an installation space for a spiral heating pipe 4, a spiral water-cooling pipe 5, and a heat dissipation metal pipe 6. A temperature sensor 3 is arranged on the lower surface of the receiving cavity 2 to monitor the temperature inside the receiving cavity 2. A spiral heating pipe 4 is arranged at the inner diameter surface position of the receiving cavity 2, and hot water is arranged inside the pipe, which can heat up the bonding chamber to promote the bonding of metal powder. A spiral water-cooling pipe 5 is arranged in the spiral gap of the spiral heating pipe 4, and cold water is arranged inside the pipe, which plays a role in cooling the bonding chamber. Both the spiral heating pipe 4 and the spiral water-cooling pipe 5 are spirally coiled, increasing the contact area with the inner diameter surface of the receiving cavity 2, and can realize uniform heating or uniform cooling of the bonding chamber. A heat dissipation metal pipe 6 is arranged between the spiral water-cooling pipe 5 and the outer diameter surface of the receiving cavity 2, which is supported by copper material. The heat in the bonding chamber inside the device main body 1 is absorbed by the cold water in the spiral water-cooling pipe 5, causing the water temperature to rise. The heat dissipation metal pipe 6 uses its good heat conduction ability to transfer the heat in the water to the surface of the device main body 1, increasing the efficiency of heat dissipation and cooling. And the heat dissipation metal pipe 6 also plays a reinforcing role in the receiving cavity 2. And the upper end of the spiral water-cooling pipe 5 is provided with a water-cooling inlet pipe 51, and the lower end of the spiral water-cooling pipe 5 is provided with a water-cooling outlet pipe 52. Both the water-cooling inlet pipe 51 and the water-cooling outlet pipe 52 perpendicularly protrude on the outer surface of the device main body 1. The water-cooling inlet pipe 51 and the water-cooling outlet pipe 52 are respectively connected to an external water-cooling box structure, so that cold water enters the water-cooling inlet pipe 51, flows through the spiral water-cooling pipe 5 and the water-cooling outlet pipe 52, and returns to the external water-cooling box structure with the absorbed heat.

[0026] Further, as Figure 4 shown, the upper end of the spiral heating pipe 4 is provided with a heating inlet pipe 41, and the lower end of the spiral heating pipe 4 is provided with a heating outlet pipe 42. Both the heating inlet pipe 41 and the heating outlet pipe 42 perpendicularly protrude on the outer surface of the device main body 1. The heating inlet pipe 41 and the heating outlet pipe 42 are respectively connected to an external heating box structure, so that hot water enters the heating inlet pipe 41, flows through the spiral heating pipe 4 and the heating outlet pipe 42, and returns to the external heating box structure.

[0027] Further, as Figure 5As shown, support feet 7 are evenly distributed at the lower edge position of the device body 1, increasing the height from the ground and maintaining cleanliness. At the rear side position of the lower end of the device body 1, there is a first convection port 8. At the lower end of the first convection port 8, there is a flip cover 81. A sealing ring 82 is provided between the flip cover 81 and the first convection port 8. The inner diameter of the flip cover 81 is greater than the outer diameter of the first convection port 8, and the gap between the two is filled by the sealing ring 82 to reduce the heat dissipation during heating. At the front end of the flip cover 81, there is a connecting member 86. The left and right ends of the connecting member 86 are movably connected to fixed seats 83. After the powder bonding is completed, the relevant motors and transmission components provided in the fixed seats 83 work, causing the connecting member 86 to rotate, automatically opening the flip cover 81. At the same time, the air cooling structure 85 is powered on to work, causing upper and lower air convection to form in the accommodation cavity 2, increasing the cooling rate and improving the automation level of the device.

[0028] Furthermore, one end of the first convection port 8 far from the flip cover 81 communicates with the accommodation cavity 2. In the middle position of the inner surface of the first convection port 8, there is a hollow fixed mounting seat 84, which provides an installation position for the air cooling structure 85 without affecting the ventilation and heat dissipation effect. At the end of the mounting seat 84 far from the flip cover 81, there is an air cooling structure 85, including structures such as a motor, a rotating shaft, and an impeller, enabling the combination of air cooling and water cooling for effective heat dissipation.

[0029] Furthermore, as Figure 1 shown, an upper cover 9 is provided at the upper end of the device body 1. The upper cover 9 seals the upper end of the device body 1. At the front end of the upper cover 9, there is a second convection port 10. The structure and size of the second convection port 10 are the same as those of the first convection port 8. An upper and lower convection is formed between the second convection port 10 and the first convection port 8, increasing the air flow in the accommodation cavity 2, thereby taking away more heat and improving the cooling efficiency.

[0030] Furthermore, a stirring motor 11 is provided in the middle of the upper end of the upper cover 9. The operation of the stirring motor 11 can drive the stirring structure in the bonding chamber to stir. At the rear side position of the upper end of the upper cover 9, there is a feed port 12, and the powder material enters from here.

[0031] Working process: first, pour the material from the feed port 12, and while the stirring motor 11 is powered on, the hot water in the external heating box structure passes through the heating inlet pipe 41, flows through the spiral heating tube 4, and the heating outlet pipe 42 to form a hot water circulation, so that the temperature of the bonding chamber in the equipment body 1 increases, so that the metal powder is bonded evenly; further, when the metal powder bonding is completed, the external water cooling box structure is powered on, so that cold water enters the water cooling inlet pipe 51, flows through the spiral water cooling tube 5, and the water cooling outlet pipe 52, and returns to the external water cooling box structure with the absorbed heat, forming circulating water cooling; at the same time, the relevant motor and transmission components in the fixed seat 83 are powered on, so that the connecting piece 86 rotates, so that the flip cover 81 opens automatically, and at the same time the air cooling structure 85 is powered on, so that the upper and lower air convection is formed in the accommodating chamber 2, thereby increasing the cooling rate.

[0032] In the description of the present invention, it should be understood that the terms "front and back", "left and right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the equipment or components referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the utility model.

[0033] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0034] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical guidance of the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A large-scale bonding device for rapidly heating and switching water cooling systems, characterized in that: The invention comprises a device body (1), wherein a receiving cavity (2) is provided in an interlayer of the device body (1), a temperature sensor (3) is provided on the lower surface of the receiving cavity (2), a spiral heating tube (4) is provided on the inner diameter surface of the receiving cavity (2), a spiral water cooling tube (5) is provided between the spiral gaps of the spiral heating tube (4), a heat dissipation metal tube (6) is provided between the spiral water cooling tube (5) and the outer diameter surface of the receiving cavity (2), a water cooling inlet tube (51) is provided at the upper end of the spiral water cooling tube (5), and a water cooling outlet tube (52) is provided at the lower end of the spiral water cooling tube (5), and the water cooling inlet tube (51) and the water cooling outlet tube (52) both protrude vertically from the outer surface of the device body (1).

2. According to claim 1, a large-scale bonding device for rapid temperature rise switching water cooling system is characterized in that: The upper end of the spiral heating tube (4) is provided with a heating inlet tube (41), and the lower end of the spiral heating tube (4) is provided with a heating outlet tube (42), and the heating inlet tube (41) and the heating outlet tube (42) both protrude vertically from the outer surface of the device body (1).

3. According to claim 1, a large-scale bonding device for rapid temperature rise switching water cooling system is characterized in that: Support legs (7) are evenly distributed at the edge of the lower end of the device body (1), and a convection port (8) is provided at the rear side of the lower end of the device body (1). A flap (81) is provided at the lower end of the convection port (8), a sealing ring (82) is provided between the flap (81) and the convection port (8), and a connecting piece (86) is provided at the front end of the flap (81), and the left and right ends of the connecting piece (86) are movably connected to a fixing seat (83).

4. A large-scale bonding device for rapidly heating up and switching water cooling system according to claim 3, characterized in that: The end of the No. 1 convection port (8) away from the flip cover (81) is connected to the accommodating chamber (2), a hollow fixed mounting seat (84) is provided at the middle position of the inner surface of the No. 1 convection port (8), and an air cooling structure (85) is provided at the end of the mounting seat (84) away from the flip cover (81).

5. According to claim 1, a large-scale bonding device for rapidly heating up and switching water cooling system, characterized in that: An upper cover (9) is provided at the upper end of the equipment body (1), and a second convection port (10) is provided at the front end of the upper cover (9). The second convection port (10) has the same structure and size as the first convection port (8).

6. A large-scale bonding device for rapid temperature rise switching water cooling system according to claim 5, characterized in that: A stirring motor (11) is provided in the middle of the upper end of the upper cover (9), and a feed port (12) is provided at the rear side of the upper end of the upper cover (9).

Citation Information

Patent Citations

  • Bonding machines for powder coating production

    CN220969001U