Grinding and feeding device for wear-resistant castable processing

By designing a grinding and loading device with a quantitative aggregate device and a rotatable unloading tray, the problem of low material supply efficiency of grinding devices in small factories is solved, and the constant supply of castable materials and stable grinding frequency is achieved, and the stability and effect of the finished grinding product are improved.

CN223010757UActive Publication Date: 2025-06-24GONGYI CHANGDA REFRACTORY MATERIALS CO LTD
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Patent Information

Application Number
CN202421762841.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-06-24
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

When the grinding device of existing small factories performs grinding work, the material supply efficiency can easily affect the grinding effect of the castable material, resulting in irregular and intermittent grinding of the castable material, resulting in differences in the finished product and affecting the grinding effect.

Method used

A grinding and loading device for processing wear-resistant castable is designed, including a hoist for lifting castable, a quantitative aggregate device and a rotatable discharge tray. The lifting material is quantitatively separated by a discharge tray with a separation silo, and then transferred to the subsequent grinding device after the castable material is accumulated for a certain amount to ensure that the material entering the grinding device is constant and a stable grinding frequency is formed.

Benefits of technology

Through the design of this device, the material entering the grinding device is ensured to be constant, a stable grinding frequency is formed, the stable discharge of the finished grinding product is ensured, and the grinding effect is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a grinding and feeding device for wear-resistant castable processing, which comprises a lifting machine for lifting castable, a quantitative material collecting device for quantitatively receiving materials flowing out of a discharge port, a feeding port, a discharging port, a feeding port, a discharging port, a feeding port, a discharging port, a feeding port and a discharging port, the quantitative material collecting device comprises a material collecting port for materials to enter, a material collecting bin for temporarily collecting the materials, a material guiding bin for guiding the materials to enter a subsequent grinding device, and a discharging disc for isolating the material collecting bin from the material guiding bin; the discharging disc comprises a hinged shaft hinged to the side wall of the material collecting bin and a material distributing bin which rotates around the hinged shaft and is communicated with or isolated from the material collecting bin. The feeding device is reasonable in structural design, lifted materials are quantitatively separated through the rotatable discharging disc with the material distributing bin, the castable is conveyed to a subsequent grinding device after the castable is gathered to a certain amount, it is guaranteed that the materials entering the grinding device are constant every time, it is guaranteed that the materials entering the grinding device are constant under the condition that the feeding frequency is uncertain, and the feeding efficiency is improved. Stable grinding frequency is formed, and stable discharging of ground finished products is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of grinding devices, in particular to a grinding and feeding device for processing wear-resistant casting materials. Background Art

[0002] Wear-resistant castables are composed of high-strength aggregates and powdered mineral additives. They have the advantages of small wear loss, high strength, controllable shape, strong integrity, simple construction and good construction performance. The Chinese patent document with authorization announcement number CN220991031U discloses a modified graphite iron groove casting material abrasive device, comprising: an abrasive box and two grinding rollers, the two grinding rollers are rotatably connected in the abrasive box, a through groove is provided on the inner wall of the abrasive box, a screen is rotatably connected in the abrasive box, and one end of the screen extends into the through groove, a rotating rod is provided below the screen, a rotating groove is provided in the abrasive box, two first gears are rotatably connected in the rotating groove, the two first gears are meshed with each other, and one end of the two first gears passes through the rotating groove and extends into the abrasive box and is fixed to the two grinding rollers respectively, a second gear is meshed below one of the first gears, and one end of the second gear passes through the rotating groove and extends into the abrasive box and is fixed to the rotating rod; the utility model solves the problem that users need to pour unqualified modified graphite iron groove casting material back into the grinding device for re-grinding, and this processing method has low working efficiency. However, the feeding device of the existing grinding device directly conveys the material to the grinding device, and the material is accumulated on the grinding roller for continuous grinding. When the grinding work is carried out in a small workshop, the material supply efficiency is easy to affect the grinding efficiency of the castable, resulting in irregular and intermittent grinding of the castable, resulting in differences in the finished ground products, affecting the grinding effect. Utility Model Content

[0003] The utility model aims to provide a grinding and feeding device for processing wear-resistant castables, which is used to solve the problem that when the grinding device of the existing small workshop performs grinding work, the material supply efficiency easily affects the grinding effect of the castables, causing the castables to be ground intermittently at irregular intervals, resulting in differences in the finished ground products and affecting the grinding effect.

[0004] In order to solve the above problems, the utility model provides a grinding and feeding device for processing wear-resistant castables, including a hoist for lifting castables, the hoist is provided with a feed port and a discharge port, including a quantitative collection device for quantitatively receiving materials flowing out of the discharge port; the quantitative collection device includes a collection bin for supplying materials to the collection port, temporarily collecting materials, a guide bin for guiding materials to enter subsequent grinding devices, and a discharge tray for isolating the collection bin from the guide bin; the discharge tray includes a hinge shaft hinged on the side wall of the collection bin, and a sub-bin that rotates around the hinge shaft and is connected to or isolated from the collection bin.

[0005] The grinding and feeding device for processing wear-resistant castables provided by the utility model also has the following technical features:

[0006] Further, a sector-shaped counterweight fixed to the hinge shaft is arranged at an interval from the material distribution bin; in the natural state, the material distribution bin communicates with the aggregate bin, and both the material distribution bin and the material guiding bin are in an isolated state.

[0007] Further, the material distribution bin includes two material distribution plates perpendicular to each other and fixed to the hinge shaft at their ends; the horizontal plane where the top of the material distribution plate is located in the natural state is lower than the horizontal plane where the top of the other material distribution plate is located.

[0008] Further, the included angle between the material distribution plate and the horizontal plane is 35° - 40°.

[0009] Further, two arc-shaped plates are provided on the discharge disk to connect one end of the two material distribution bins far from the hinge shaft and the end of the sector-shaped counterweight.

[0010] Further, the elevator includes a vertical lifting cylinder, a spiral lifting blade arranged in the vertical lifting cylinder, and a driving motor for driving the spiral lifting blade to rotate; the feed inlet is arranged at the lower part of the side wall of the vertical lifting cylinder; the discharge outlet is arranged at the upper part of the side wall of the vertical lifting cylinder.

[0011] The utility model has the following beneficial effects: The structure of the utility model is reasonably designed and simple. The lifting material is quantitatively separated by the rotatable discharge disk with a material distribution bin. After a certain amount of casting material accumulates, it is conveyed to the subsequent grinding device, ensuring that the material entering the grinding device is constant each time. When the feeding frequency is uncertain, the material entering the grinding device is kept constant, forming a stable grinding frequency and ensuring the stable discharge of the ground product; by setting counterweights and the spaced-apart material distribution bins, a non-powered tipping device is formed. When the material distribution bin is full, it just drives the discharge disk to flip, until the material distribution bin faces the material guiding bin for rapid pouring of the casting material. After pouring, the discharge disk is quickly reset under the action of the counterweight to separate the material quantitatively, ensuring that the material entering the grinding device is constant. Description of the Drawings

[0012] Figure 1 is a schematic structural diagram of an embodiment of the utility model;

[0013] Figure 2 is a structural sectional view of an embodiment of the utility model;

[0014] In the figure: 1 - elevator, 11 - feed inlet, 12 - discharge outlet, 13 - vertical lifting cylinder, 14 - spiral lifting blade, 15 - driving motor, 2 - quantitative aggregate device, 21 - material gathering port, 22 - aggregate bin, 23 - material guiding bin, 3 - discharge disk, 31 - hinge shaft, 32 - sector-shaped counterweight, 33 - material distribution bin, 331 - material distribution plate, 34 - arc-shaped plate. Detailed implementation mode

[0015] The present utility model will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments. It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other.

[0016] As Figures 1 to 2 In an embodiment of the grinding and feeding device for wear-resistant castable processing of the present utility model shown in the figure, it includes a hoist 1 for lifting the castable. The hoist 1 is provided with a feed inlet 11 and a discharge outlet 12, and includes a quantitative aggregate device 2 for quantitatively receiving the material flowing out of the discharge outlet 12; the quantitative aggregate device 2 includes a material inlet 21 for the material to enter, an aggregate bin 22 for temporarily aggregating the material, a guide bin 23 for guiding the material into the subsequent grinding device, and a discharge plate 3 for isolating the aggregate bin 22 from the guide bin 23; the discharge plate 3 includes a hinge shaft 31 hinged on the side wall of the aggregate bin 22 and a distribution bin 33 that rotates around the hinge shaft 31 to communicate with or isolate from the aggregate bin 22. The lifting material is quantitatively separated by the rotatable discharge plate with a distribution bin. After a certain amount of castable is aggregated, the castable is conveyed to the subsequent grinding device, ensuring that the material entering the grinding device is constant each time. Under the condition of an uncertain feeding frequency, the material entering the grinding device is ensured to be constant, forming a stable grinding frequency and ensuring the stable discharge of the ground product.

[0017] Specifically, a sector-shaped counterweight 32 is fixed on the hinge shaft 31 and is arranged at an interval from the distribution bin 33; in the natural state, the distribution bin 33 communicates with the aggregate bin 22, and the distribution bin 33 and the guide bin 23 are both in an isolated state. By setting the counterweight and the spaced distribution bin, a non-powered tipping device is formed. When the distribution bin is full, it just drives the discharge plate to flip, so that the distribution bin faces the guide bin for rapid pouring of the castable. After the pouring is completed, the discharge plate is quickly reset under the action of the counterweight, and the material in the distribution bin is loaded again.

[0018] Specifically, the distribution bin 33 includes two distribution plates 331 that are perpendicular to each other and the ends of which are fixed on the hinge shaft 31; the top surface of the distribution plate 331 in the natural state is lower than the top surface of the other distribution plate 331. The distribution bin is composed of two distribution plates that are perpendicular to each other and asymmetric about the vertical plane of the hinge axis in the natural state, which is convenient for realizing the center of gravity offset of the full distribution bin 33 and realizing the rapid flipping of the discharge plate.

[0019] Specifically, the included angle between the distribution plate 331 and the horizontal plane is 35° to 40°.

[0020] Specifically, two arc-shaped plates 34 are provided on the discharge plate 3 to connect the ends of the two distribution bins 33 far from the hinge shaft 31 and the ends of the sector-shaped counterweight 32.

[0021] Specifically, the elevator 1 includes a vertical lifting cylinder 13, a spiral lifting blade 14 disposed within the vertical lifting cylinder 13, and a drive motor 15 for driving the rotation of the spiral lifting blade 14; a feed inlet 11 is provided at the lower part of the side wall of the vertical lifting cylinder 13; a discharge outlet 12 is provided at the upper part of the side wall of the vertical lifting cylinder 13.

[0022] Working principle: The staff pours the material into the feed inlet 11. Under the action of the elevator 1, the material is lifted to the discharge outlet 12, enters the aggregate bin 22 from the material gathering port 21, and is retained in the distribution bin 33 communicating with the aggregate bin 22. The casting material gradually accumulates. When the distribution bin 33 is about full, the self-weight of the casting material in the distribution bin 33 can just drive the discharge tray 3 to rotate downward around the hinge shaft 31 until the distribution bin 33 communicates with the material guiding bin 23. The inertia drives the discharge tray 3 to continue swinging until the distribution bin 33 approaches the vertical plane where the hinge shaft 31 is located. The casting material quickly separates from the distribution bin 33, enters the subsequent grinding device through the material guiding bin 23 for grinding. When the distribution bin 33 faces downward, the arc-shaped plate 34 isolates and seals the aggregate bin 22. The lifted casting material is temporarily stored in the aggregate bin 22. The casting material in the distribution bin 33 quickly separates in its inclined downward state and, under the action of the sector-shaped counterweight 32, the distribution bin 33 deflects upward again. After the distribution bin 33 communicates with the aggregate bin 22 again, the casting material is refilled in the distribution bin 33. During the filling process, the subsequent grinding device continues to grind. After filling to full load, the above operations are continued. The distribution bin 33 separates the casting material quantitatively for grinding, ensuring that the casting material entering the subsequent grinding device remains stable, ensuring a stable feeding frequency to the grinding device, forming a stable grinding process, and ensuring stable grinding products.

[0023] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A grinding and feeding device for processing wear-resistant castables, comprising a hoist (1) for lifting the castables, wherein the hoist (1) is provided with a feed port (11) and a discharge port (12), and is characterized in that: The invention comprises a quantitative material collection device (2) for quantitatively receiving materials flowing out of the discharge port (12); the quantitative material collection device (2) comprises a material collection port (21) for allowing materials to enter, a collection bin (22) for temporarily collecting materials, a guide bin (23) for guiding materials to enter a subsequent grinding device, and a discharge tray (3) for isolating the collection bin (22) from the guide bin (23); the discharge tray (3) comprises a hinge shaft (31) hinged on the side wall of the collection bin (22), and a sub-bin (33) which rotates around the hinge shaft (31) to be connected to or isolated from the collection bin (22).

2. The grinding and feeding device for processing wear-resistant castables according to claim 1, characterized in that: A fan-shaped counterweight block (32) is fixed on the hinge shaft (31) and is spaced apart from the material distribution bin (33); in a natural state, the material distribution bin (33) is connected to the material collection bin (22), and the material distribution bin (33) and the material guide bin (23) are in an isolated state at the same time.

3. The grinding and feeding device for processing wear-resistant castables according to claim 1, characterized in that: The material distribution bin (33) comprises two material distribution plates (331) which are perpendicular to each other and whose ends are fixed on the hinge shaft (31); in a natural state, the horizontal plane at which the top of the material distribution plate (331) is located is lower than the horizontal plane at which the top of the other material distribution plate (331) is located.

4. The grinding and feeding device for processing wear-resistant castables according to claim 3, characterized in that: The angle between the dividing plate (331) and the horizontal plane is 35° to 40°.

5. The grinding and feeding device for processing wear-resistant castables according to claim 2, characterized in that: The discharge tray (3) is provided with two arc-shaped plates (34) connecting one end of the two distribution bins (33) away from the hinge shaft (31) and the end of the fan-shaped counterweight block (32).

6. The grinding and feeding device for processing wear-resistant castables according to claim 1, characterized in that: The elevator (1) comprises a vertical lifting cylinder (13), a spiral lifting blade (14) arranged in the vertical lifting cylinder (13), and a driving motor (15) for driving the spiral lifting blade (14) to rotate; the feed port (11) is arranged at the lower part of the side wall of the vertical lifting cylinder (13); and the discharge port (12) is arranged at the upper part of the side wall of the vertical lifting cylinder (13).

Citation Information

Patent Citations

  • A modified graphite iron channel casting material abrasive device

    CN220991031U