Automatic cleaning device for laminating roller

By designing an automatic cleaning device for bonding rollers, the combination of stroke square rods, fixing components, transmission components and cleaning components is used to solve the problems of time-consuming and labor-consuming, incomplete cleaning and safety hazards of manual cleaning, and the automatic cleaning of rollers and the improvement of production line efficiency are achieved.

CN223011263UActive Publication Date: 2025-06-24JIANGSU HIWEC INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422291391.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-06-24
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The existing roller cleaning methods rely on manual operation, which is time-consuming and labor-intensive, and poses incomplete cleaning and safety risks. It is affected by the skill level and work efficiency of the operator, resulting in an increase in production line downtime and affecting the overall production efficiency.

Method used

An automatic cleaning device for fitting rollers is designed, including a stroke square rod, a fixing assembly, a transmission assembly and a cleaning assembly. Through the cooperation of the synchronization wheel, a synchronization belt and a second motor, the cleaning assembly is achieved accurately and the cleaning pressure is dynamically adjusted by the combination of the adjustment screw and the spring.

Benefits of technology

The automatic cleaning of rollers is realized, the dependence of manual operation is reduced, the overall efficiency of the production line is improved, the stability and integrity of the cleaning is ensured, and the downtime of the production line is reduced.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223011263U_ABST
    Figure CN223011263U_ABST
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Abstract

The utility model discloses a laminating roller automatic cleaning device which comprises two sets of supports, two sets of rollers are rotatably arranged between the two sets of supports, the two sets of rollers are arranged in parallel up and down, the two sets of supports are provided with a cleaning device above the rollers, the cleaning device comprises a stroke square rod, and fixing assemblies are arranged at the two ends of the upper portion of the stroke square rod. A transmission assembly is arranged on the stroke square rod, and a cleaning assembly is arranged on the transmission assembly. The roller cleaning device has the advantages that the problems that an existing roller cleaning mode usually depends on manual operation, time and labor are consumed, cleaning is not thorough, potential safety hazards exist, manual cleaning is prone to being affected by the skill level and the working efficiency of operators, the downtime of a production line is prolonged, and the overall production efficiency is affected are effectively solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of optical film production equipment, in particular to an automatic cleaning device for laminating rollers. Background Technique

[0002] In modern industrial production, laminating rollers are widely used in the processing of various materials, such as printing, coating, lamination, etc. With the improvement of production efficiency and product quality requirements, the cleaning and maintenance of rollers become particularly important.

[0003] Traditional roller cleaning methods usually rely on manual operation, which not only takes time and effort, but also has problems such as incomplete cleaning and safety hazards. In addition, manual cleaning is easily affected by the skill level and work efficiency of operators, resulting in an increase in the downtime of the production line, thus affecting the overall production efficiency. Content of the Utility Model

[0004] The purpose of the utility model is to provide an automatic cleaning device for laminating rollers in order to solve the problems that the existing roller cleaning methods usually rely on manual operation, which not only takes time and effort, but also has incomplete cleaning and safety hazards, and manual cleaning is easily affected by the skill level and work efficiency of operators, resulting in an increase in the downtime of the production line, thus affecting the overall production efficiency.

[0005] The utility model realizes the above purpose through the following technical solutions:

[0006] The automatic cleaning device for laminating rollers includes two groups of brackets. Two rollers are rotatably arranged between the two groups of brackets. The two rollers are arranged parallel to each other up and down. A cleaning device is arranged above the rollers on the two groups of brackets.

[0007] The cleaning device includes a travel square rod. Fixed components are arranged at both ends of the upper part of the travel square rod. A transmission component is arranged on the travel square rod. A cleaning component is arranged on the transmission component.

[0008] Further, a first motor is arranged outside one of the brackets. The output end of the first motor penetrates through the bracket and is connected to the upper roller.

[0009] Further, the fixed component includes a fixing plate installed on the inner side wall of the bracket. Two locking plates are arranged below the fixing plate. The locking plates are stuck on both sides of the travel square rod and fastened by bolts.

[0010] Further, the transmission assembly includes bearing supports arranged at both ends of the stroke square rod. A synchronous pulley is rotatably connected inside the bearing support, and the synchronous pulleys are connected by a synchronous belt. A connecting frame is arranged outside one of the bearing supports, and a second motor is arranged outside the connecting frame. The output end of the second motor is connected to the synchronous pulley. A moving seat is slidably connected to the lower side of the stroke square rod, and the moving seat is fixedly connected to the synchronous belt.

[0011] Further, the cleaning assembly includes a follower plate installed on the lower surface of the moving seat. A sliding plate is arranged below the follower plate. Two sets of sliding rods are arranged on the upper surface of the sliding plate. The follower plate is connected to the sliding rods through linear bearings. An adjusting screw is arranged on the upper surface of the sliding plate between the two sets of sliding rods. The adjusting screw passes through the follower plate and is connected with a hand-tightening nut. A spring is arranged on the outer ring of the adjusting screw between the follower plate and the sliding plate. Pressing blocks are arranged on all four sides of the sliding plate.

[0012] Further, the shape of the bottom of the sliding plate fits the roller.

[0013] Further, sensors are arranged at both ends on one side of the stroke square rod.

[0014] Beneficial effects: The utility model has the following beneficial effects:

[0015] 1. Through the integrated cleaning device, the automatic cleaning of the roller is realized, reducing the dependence on manual operation and improving the overall efficiency of the production line;

[0016] 2. The stroke square rod of the cleaning device is firmly connected between the brackets through the fixing components, ensuring the stability during the cleaning process;

[0017] 3. The cooperation of the synchronous pulley, synchronous belt and the second motor ensures that the cleaning assembly can accurately and effectively perform the cleaning task;

[0018] 4. The combination of the adjusting screw and the spring enables the cleaning pressure to be dynamically adjusted according to the state of the roller, ensuring the consistency of the cleaning effect each time;

[0019] 5. The pressing block is used to fix the dust-free cloth, preventing the dust-free cloth from wrinkling, falling off, etc. during the cleaning process and affecting the cleaning effect;

[0020] 6. The shape of the bottom of the sliding plate fits the roller, and this design can avoid dead corners and ensure the integrity of the cleaning. Brief Description of the Drawings

[0021] Figure 1 is a schematic structural diagram of the utility model;

[0022] Figure 2Schematic structural diagram of the cleaning device of the present utility model;

[0023] Figure 3 Schematic structural diagram of the fixing component of the present utility model;

[0024] Figure 4 Schematic structural diagram of the transmission component of the present utility model;

[0025] Figure 5 Schematic structural diagram of the cleaning component of the present utility model.

[0026] In the figure: 10 - bracket, 20 - roller, 30 - cleaning device, 40 - first motor, 50 - inductor;

[0027] 301 - travel square rod, 302 - fixing component, 303 - transmission component, 304 - cleaning component;

[0028] 3021 - fixing plate, 3022 - locking plate, 3031 - bearing support, 3032 - synchronous pulley, 3033 - synchronous belt, 3034 - connecting frame, 3035 - second motor, 3036 - moving seat, 3041 - follower plate, 3042 - sliding plate, 3043 - sliding rod, 3044 - linear bearing, 3045 - adjusting screw, 3046 - hand - tightened nut, 3047 - spring, 3048 - pressing block. Specific implementation manners

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0030] Combined with Figures 1 to 5 The shown automatic cleaning device for the laminating roller includes two groups of brackets 10. Between the two groups of brackets 10, two groups of rollers 20 are rotatably arranged. The two groups of rollers 20 are arranged parallel to each other up and down. Above the two groups of brackets 10 and between the rollers 20, a cleaning device 30 is arranged;

[0031] The cleaning device 30 includes a travel square rod 301. At both ends of the upper part of the travel square rod 301, fixing components 302 are arranged, which ensures the stability during the cleaning process. A transmission component 303 is arranged on the travel square rod 301, and a cleaning component 304 is arranged on the transmission component 303.

[0032] On the outside of one of the brackets 10, a first motor 40 is arranged. The output end of the first motor 40 penetrates through the bracket 10 and is connected to the upper roller 20.

[0033] The fixing component 302 includes a fixing plate 3021 installed on the inner side wall of the bracket 10. Below the fixing plate 3021, there are two groups of locking plates 3022. The locking plates 3022 are stuck on both sides of the stroke square rod 301 and fastened by bolts.

[0034] The transmission component 303 includes bearing supports 3031 arranged at both ends of the stroke square rod 301. Inside the bearing supports 3031, there are synchronizing wheels 3032 rotatably connected. The synchronizing wheels 3032 are connected by a timing belt 3033. On the outside of one of the bearing supports 3031, there is a connecting frame 3034. On the outside of the connecting frame 3034, there is a second motor 3035. The output end of the second motor 3035 is connected to the synchronizing wheel 3032. A moving seat 3036 is slidably connected to the lower side of the stroke square rod 301. The moving seat 3036 is fixedly connected to the timing belt 3033. The cooperation of the synchronizing wheel 3032, the timing belt 3033 and the second motor 3035 ensures that the cleaning component can accurately and effectively perform the cleaning task.

[0035] The cleaning component 304 includes a follower plate 3041 installed on the lower surface of the moving seat 3036. Below the follower plate 3041, there is a sliding plate 3042. On the upper surface of the sliding plate 3042, there are two groups of sliding rods 3043. Between the follower plate 3041 and the sliding rods 3043, there is a linear bearing 3044 for connection. On the upper surface of the sliding plate 3042, between the two groups of sliding rods 3043, there is an adjusting screw 3045. The adjusting screw 3045 passes through the follower plate 3041 and is connected with a hand-tightening nut 3046. On the outer ring of the adjusting screw 3045, between the follower plate 3041 and the sliding plate 3042, there is a spring 3047. The combination of the adjusting screw 3045 and the spring 3047 enables the cleaning pressure to be dynamically adjusted according to the state of the roller 20, ensuring the consistency of the cleaning effect each time. On the four side surfaces of the sliding plate 3042, there are pressure blocks 3048. The pressure blocks 3045 are used to fix the dust-free cloth to prevent the dust-free cloth from wrinkling, falling off, etc. during the cleaning process, which may affect the cleaning effect.

[0036] The bottom shape of the sliding plate 3042 fits the roller 20. This design can avoid dead corners and ensure the integrity of cleaning.

[0037] On both ends of one side of the stroke square rod 301, there are sensors 50.

[0038] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

[0039] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. Automatic cleaning device for laminating roller, characterized by: It comprises two groups of brackets (10), two groups of rollers (20) are rotatably arranged between the two groups of brackets (10), the two groups of rollers (20) are arranged in parallel up and down, and cleaning devices (30) are arranged above the two groups of brackets (10); The cleaning device (30) comprises a travel square rod (301), both ends of the upper portion of the travel square rod (301) are provided with fixing components (302), a transmission component (303) is provided on the travel square rod (301), and a cleaning component (304) is provided on the transmission component (303).

2. The automatic cleaning device for the laminating roller according to claim 1, characterized in that: A first motor (40) is disposed on the outside of one of the brackets (10), and an output end of the first motor (40) passes through the bracket (10) and is connected to the roller (20) above.

3. The automatic cleaning device for the laminating roller according to claim 2, characterized in that: The fixing assembly (302) comprises a fixing plate (3021) mounted on the inner wall of the bracket (10), two sets of locking plates (3022) are arranged below the fixing plate (3021), and the locking plates (3022) are clamped on both sides of the travel square rod (301) and fastened by bolts.

4. The automatic cleaning device for the laminating roller according to claim 3 is characterized in that: The transmission assembly (303) comprises bearing supports (3031) arranged at both ends of the stroke square rod (301), wherein a synchronous wheel (3032) is rotatably connected inside the bearing supports (3031), and the synchronous wheels (3032) are connected via a synchronous belt (3033). A connecting frame (3034) is arranged outside one of the bearing supports (3031), and a second motor (3035) is arranged outside the connecting frame (3034), and an output end of the second motor (3035) is connected to the synchronous wheel (3032). A moving seat (3036) is slidably connected to the lower side of the stroke square rod (301), and the moving seat (3036) is tightly connected to the synchronous belt (3033).

5. The automatic cleaning device for the laminating roller according to claim 4, characterized in that: The cleaning assembly (304) comprises a follower plate (3041) mounted on the lower surface of the movable seat (3036); a sliding plate (3042) is arranged below the follower plate (3041); two groups of sliding rods (3043) are arranged on the upper surface of the sliding plate (3042); the follower plate (3041) and the sliding rods (3043) are connected via linear bearings (3044); an adjusting screw (3045) is arranged on the upper surface of the sliding plate (3042) between the two groups of sliding rods (3043); the adjusting screw (3045) passes through the follower plate (3041) and is connected to a hand-tightening nut (3046); a spring (3047) is arranged on the outer ring of the adjusting screw (3045) between the follower plate (3041) and the sliding plate (3042); and pressure blocks (3048) are arranged on the four side surfaces of the sliding plate (3042).

6. The automatic cleaning device for the laminating roller according to claim 5, characterized in that: The bottom shape of the sliding plate (3042) fits the roller (20).

7. The automatic cleaning device for the laminating roller according to claim 6, characterized in that: Sensors (50) are provided at both ends of one side of the travel square rod (301).