Silicon steel sheet cutting equipment for oil immersed transformer machining

By designing an automated silicon steel sheet cutting equipment, the automatic lifting and lowering of the punching tool is achieved by using the driving motor and the cam mechanism, the problems of low cutting efficiency and difficult to ensure accuracy in the prior art are solved, and an efficient and accurate automatic cutting process is achieved.

CN223011991UActive Publication Date: 2025-06-24JIANGSU SHUOLIN ELECTRIC CO LTD
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Patent Information

Application Number
CN202422235014.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-06-24
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

In the prior art, the diagonal cutting of silicon steel sheets depends on manual or semi-automatic methods, and there are problems such as low cutting efficiency, difficulty in guaranteeing accuracy, and high labor intensity, and it is easy to lead to defects such as edge burrs and deformation.

Method used

A silicon steel sheet cutting equipment for oil-immersed transformer processing is designed. The automatic cutting process is adopted. Through the combination of the driving motor and the cam mechanism, the automatic lifting and resetting of the punching tool is realized. It is combined with the adjustable movable seat and the detachable tool design to improve the cutting efficiency and the versatility of the equipment.

Benefits of technology

It realizes an efficient and accurate automated cutting process, improves cutting efficiency, reduces manual operation requirements, reduces labor intensity, and enhances the universality and structural stability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides special silicon steel sheet cutting equipment for machining an oil immersed transformer. The special silicon steel sheet cutting equipment comprises an integrated machine table, a mounting seat, a movable seat, a silicon steel sheet placing table, a lower cutter, a mounting frame, a lifting plate and a stamping upper cutter. Through an automatic lifting mechanism, the stamping upper cutter accurately descends along the inclined plane and cooperates with the lower cutter to complete cutting of bevel angles on the two sides of the silicon steel sheet. The device is flexible in design, adjustable in mounting seat and movable seat, and suitable for silicon steel sheets of various lengths. The device has the advantages that the cutting efficiency and precision are remarkably improved, the labor burden is relieved, meanwhile, the device is stable in structure and convenient to operate, and the device is an innovative technology in the field of oil immersed transformer machining and has wide application prospects.
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Description

Technical Field

[0001] The utility model relates to the technical field of oil-immersed transformer processing, in particular to a silicon steel sheet cutting device for oil-immersed transformer processing. Background Technique

[0002] As an indispensable key device in the power system, the performance and manufacturing quality of oil-immersed transformers are directly related to the stable operation of the power grid. During the manufacturing process of oil-immersed transformers, as an important core material, the processing quality of silicon steel sheets has an important impact on the performance of transformers such as energy efficiency, noise, and temperature rise.

[0003] When silicon steel sheets are applied to the core of oil-immersed transformers, it is usually necessary to cut the two sides of the silicon steel sheets into bevel angles. This design helps to reduce the joint gap when the core laminations are stacked, improve the overall tightness and electromagnetic performance of the core. At the same time, the bevel angle design can also improve the heat dissipation performance of the core to a certain extent and reduce the temperature rise during the operation of the transformer.

[0004] However, in the prior art, the bevel cutting of silicon steel sheets often relies on traditional manual or semi-automatic cutting methods, which have problems such as low cutting efficiency, difficult to guarantee accuracy, and high labor intensity. In addition, due to the hard and brittle material of silicon steel sheets, manual cutting is also prone to defects such as edge burrs and deformation, affecting the quality of subsequent processing and assembly. Content of the Utility Model

[0005] The technical problem to be solved by the utility model is to overcome the above technical defects and provide a silicon steel sheet cutting device for oil-immersed transformer processing.

[0006] To solve the above technical problem, the technical solution provided by the utility model is: a silicon steel sheet cutting device for oil-immersed transformer processing, including a machine table, an installation seat and a movable seat are arranged on the machine table, a left silicon steel sheet placement table and a right silicon steel sheet placement table are respectively arranged on the installation seat and the movable seat, first inclined surfaces are arranged on the left side of the left silicon steel sheet placement table and the right side of the right silicon steel sheet placement table, and lower knives are installed on the first inclined surfaces. Installation frames are arranged at the rear ends of the installation seat and the movable seat, a left lifting plate and a right lifting plate capable of lifting are respectively arranged on the two installation frames, second inclined surfaces are arranged on the right side of the left lifting plate and the left side of the right lifting plate, and stamping upper knives corresponding to the positions of the lower knives are arranged on the second inclined surfaces.

[0007] Furthermore, an installation plate is arranged on the right side of the machine table, a sliding column is connected between the installation plate and the installation seat, the movable seat is slidably arranged on the sliding column, a transmission lead screw threadedly connected to the movable seat is rotatably arranged between the installation plate and the installation seat, and the transmission lead screw is driven by a transmission motor arranged outside the installation plate.

[0008] Further, guide cylinders are provided on both sides of the mounting frames. Guide columns that slide through the guide cylinders on the same side are provided at the upper ends of the left lifting plate and the right lifting plate. The upper ends of the guide columns on the same side are connected to a pressing plate, and a spring sleeved on the guide column is connected between the pressing plate and the upper end of the guide cylinder. A motor fixing plate is also provided on both sides of the mounting frames, and a driving motor is mounted on the side of the motor fixing plate. A cam is provided on the output shaft of the driving motor, and the cam curve edge contacts the upper surface of the pressing plate.

[0009] Further, the lower knife and the stamping upper knife are respectively detachably mounted on the first inclined surface and the second inclined surface through locking screws.

[0010] Further, a U-shaped support plate is also provided on the machine table between the mounting seat and the movable seat.

[0011] The advantages of the present utility model compared with the prior art are as follows: The silicon steel sheet cutting equipment for oil-immersed transformer processing described in this application has significant advantages compared with the prior art in that it realizes an efficient and precise automatic cutting process. Through the ingenious combination of the driving motor and the cam mechanism, the automatic lifting and resetting of the stamping upper knife are realized, greatly improving the cutting efficiency, reducing the need for manual operation at the same time, and lowering the labor intensity. In addition, the adjustable movable seat design enables the equipment to flexibly handle silicon steel sheets of different lengths, enhancing the versatility and adaptability of the equipment. The detachable tool design is convenient for quick replacement and maintenance, reducing the maintenance cost and time. The introduction of the U-shaped support plate further enhances the structural stability of the equipment, ensuring the accuracy and safety during the cutting process. In summary, this application shows significant technical advantages in improving cutting efficiency, reducing labor intensity, enhancing equipment versatility and stability, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a schematic structural diagram of a silicon steel sheet cutting equipment for oil-immersed transformer processing of the present utility model.

[0013] Figure 2 is a rear view structural diagram of a silicon steel sheet cutting equipment for oil-immersed transformer processing of the present utility model.

[0014] As shown in the figure: 1, machine table; 2, mounting seat; 3, movable seat; 4, left silicon steel sheet placing table; 5, right silicon steel sheet placing table; 6, lower knife; 7, mounting frame; 8, left lifting plate; 9, right lifting plate; 10, stamping upper knife; 11, mounting plate; 12, sliding column; 13, transmission lead screw; 14, transmission motor; 15, guide cylinder; 16, guide column; 17, pressing plate; 18, spring; 19, driving motor; 20, cam; 21, U-shaped support plate; 22, motor fixing plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0015] The following further elaborates on the present utility model in conjunction with the accompanying drawings.

[0016] The following further illustrates the specific implementation manners of the present utility model in conjunction with the accompanying drawings. Among them, the same components are denoted by the same reference numerals.

[0017] It should be noted that the terms "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the accompanying drawings, and the terms "inner" and "outer" respectively refer to the directions towards or away from the geometric center of a specific component.

[0018] In order to make the content of the present utility model more clearly understood, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0019] Combined with the attached Figure 1 - attached Figure 2 , a silicon steel sheet cutting device for oil-immersed transformer processing, including a machine table 1, on which there are an installation seat 2 and a movable seat 3. On the installation seat 2 and the movable seat 3, there are respectively a left silicon steel sheet placement table 4 and a right silicon steel sheet placement table 5. On the left side of the left silicon steel sheet placement table 4 and the right side of the right silicon steel sheet placement table 5, there are first inclined surfaces, and a lower knife 6 is installed on the first inclined surfaces. At the rear ends of the installation seat 2 and the movable seat 3, there are installation frames 7, and on the two installation frames 7, there are respectively a left lifting plate 8 and a right lifting plate 9 that can be lifted. On the right side of the left lifting plate 8 and the left side of the right lifting plate 9, there are second inclined surfaces, and a stamping upper knife 10 corresponding to the position of the lower knife 6 is provided on the second inclined surfaces.

[0020] In one embodiment, on the right side of the machine table 1, there is an installation plate 11. A sliding column 12 is connected between the installation plate 11 and the installation seat 2, and the movable seat 3 is slidably arranged on the sliding column. A transmission lead screw 13 that is in threaded connection with the movable seat 3 is rotatably provided between the installation plate 11 and the installation seat 2, and the transmission lead screw 13 is driven by a transmission motor 14 arranged outside the installation plate 11. In this embodiment, the installation plate 11 is ingeniously designed on the right side of the machine table 1. It is not only the fixed foundation of the entire adjustment system but also provides a stable and smooth sliding track for the movable seat 3 through the sliding column 12. As the core transmission component, the precision thread design of the transmission lead screw 13 ensures that the movable seat 3 can accurately and smoothly move along the sliding column 12 under the drive of the transmission motor 14. This design not only simplifies the adjustment process of the silicon steel sheet length but also greatly improves the adjustment accuracy and efficiency, enabling the device to easily meet the cutting requirements of silicon steel sheets of different sizes.

[0021] In one embodiment, guide cylinders 15 are provided on both sides of the mounting brackets 7. Guide columns 16 that slide through the guide cylinders 15 on the same side are provided at the upper ends of the left lifting plate 8 and the right lifting plate 9. A pressing plate 17 is connected to the upper ends of the guide columns 16 on the same side, and a spring 18 sleeved on the guide column 16 is connected between the pressing plate 17 and the upper end of the guide cylinder 15. A motor fixing plate 22 is also provided on both sides of the mounting brackets 7. A driving motor 19 is mounted on the side of the motor fixing plate 22. A cam 20 is provided on the output shaft of the driving motor 19, and the curved edge of the cam 20 contacts the upper surface of the pressing plate 17. The lifting plate driving mechanism in this embodiment relies on the coordinated action of the guide cylinders 15, guide columns 16, pressing plate 17 and spring 18 on both sides of the mounting brackets 7. The driving motor 19 converts the rotational motion into the up-and-down reciprocating motion of the pressing plate 17 through the cam 20, and then drives the left lifting plate 8 and the right lifting plate 9 to lift and lower synchronously. The introduction of the spring 18 not only effectively alleviates the impact during the lifting process, but also ensures the smoothness and reliability of the lifting action. In addition, the motor fixing plate 22, as a stable mounting platform for the driving motor 19, ensures the stable transmission of the driving force and further improves the overall working performance.

[0022] In one embodiment, the lower knife 6 and the stamping upper knife 10 are respectively detachably mounted on the first inclined surface and the second inclined surface through locking screws. This design greatly improves the flexibility and maintenance convenience of the equipment. When the tool wears or needs to be replaced to adapt to different cutting requirements, the operator can quickly and easily complete the disassembly and installation of the tool without complex tools or cumbersome steps. At the same time, the detachable design also helps to reduce the downtime and improve the production efficiency.

[0023] In one embodiment, a U-shaped support plate 21 is further provided on the machine table 1 between the mounting seat 2 and the movable seat 3. The U-shaped support plate 21 plays a certain supporting role for the long strip-shaped silicon steel sheet.

[0024] Working principle: First, the two ends of the long strip-shaped silicon steel sheet to be cut are respectively placed on the left silicon steel sheet placing table 4 and the right silicon steel sheet placing table 5. Subsequently, the driving motor 19 on both sides of the mounting brackets 7 is started, and the driving motor 19 drives the cam 20 to rotate. During the rotation of the cam 20, its convex top contacts the upper surface of the pressing plate 17, thereby generating a downward pressure. At this time, the spring 18 is in a compressed state, and this pressure is transmitted to the left lifting plate 8 and the right lifting plate 9 through the guide column 16, causing the two to move downward synchronously.

[0025] As the left lifting plate 8 and the right lifting plate 9 descend, they respectively drive the stamping upper knife 10 mounted thereon to move along their respective second inclined surfaces until they form corresponding positions with the lower knife 6 below. At this time, the stamping upper knife 10 and the lower knife 6 cooperate to perform synchronous stamping and cutting on both sides of the silicon steel sheet to form the bevels required for processing.

[0026] The driving motor 19 continues to drive the cam 20 to rotate. When the convex top of the cam 20 disengages from the contact with the pressure plate 17, the pressure plate 17 and the guide post 16 start to rise under the elastic force of the spring 18. This rising action drives the left lifting plate 8, the right lifting plate 9, and the stamping upper knife 10 to reset, that is, to move upward back to the initial position.

[0027] After completing one cutting action, if it is necessary to cut silicon steel sheets of different lengths, the driving motor 14 can be operated to drive the transmission lead screw 13 to rotate. The transmission lead screw 13 is threadedly connected to the movable seat 3. Therefore, its rotation will drive the movable seat 3 to slide on the sliding column 12, thereby adjusting the distance between the left silicon steel sheet placement table 4 and the right silicon steel sheet placement table 5 to adapt to silicon steel sheets of different lengths.

[0028] In addition, both the lower knife 6 and the stamping upper knife 10 are designed to be detachably installed on their respective first inclined surfaces and second inclined surfaces through locking screws. This design facilitates quick disassembly and installation when the tool needs to be replaced or maintained. At the same time, a U-shaped support plate 21 is also provided on the machine table 1 between the mounting seat 2 and the movable seat 3 to provide additional structural support and enhance the overall stability and safety of the equipment.

[0029] The above describes the present utility model and its implementation manners. Such description is not restrictive. What is shown in the drawings is only one of the implementation manners of the present utility model, and the actual structure is not limited thereto. Generally speaking, if those of ordinary skill in the art are inspired by it and, without departing from the purpose of the creation of the present utility model, design structurally similar ways and embodiments to this technical solution without creative efforts, they shall fall within the protection scope of the present utility model.

Claims

1. A silicon steel sheet cutting device for oil-immersed transformer processing, comprising a machine table (1), characterized in that: The machine platform (1) is provided with a mounting seat (2) and a movable seat (3), and a left silicon steel sheet placing platform (4) and a right silicon steel sheet placing platform (5) are respectively provided on the mounting seat (2) and the movable seat (3), and a first inclined surface is provided on the left side of the left silicon steel sheet placing platform (4) and the right side of the right silicon steel sheet placing platform (5), and a lower knife (6) is installed on the first inclined surface, and a mounting frame (7) is provided at the rear end of the mounting seat (2) and the movable seat (3), and a left lifting plate (8) and a right lifting plate (9) that can be lifted and lowered are respectively provided on the two mounting frames (7), and a second inclined surface is provided on the right side of the left lifting plate (8) and the left side of the right lifting plate (9), and a stamping upper knife (10) corresponding to the position of the lower knife (6) is provided on the second inclined surface.

2. The silicon steel sheet cutting equipment for oil-immersed transformer processing according to claim 1 is characterized in that: A mounting plate (11) is provided on the right side of the machine platform (1), a sliding column (12) is connected between the mounting plate (11) and the mounting seat (2), and the movable seat (3) is slidably arranged on the sliding column, and a transmission screw (13) threadedly connected to the movable seat (3) is also rotatably arranged between the mounting plate (11) and the mounting seat (2), and the transmission screw (13) is driven by a transmission motor (14) arranged outside the mounting plate (11).

3. The silicon steel sheet cutting equipment for oil-immersed transformer processing according to claim 1 is characterized in that: Guide cylinders (15) are provided on the mounting frames (7) on both sides, and guide columns (16) are provided at the upper ends of the left lifting plate (8) and the right lifting plate (9) for sliding through the guide cylinder (15) on the same side. A pressure plate (17) is connected to the upper end of the guide column (16) on the same side, and the pressure plate (17) and the upper end of the guide cylinder (15) are connected to a spring (18) sleeved on the guide column (16). Motor fixing plates (22) are also provided on the mounting frames (7) on both sides, and a driving motor (19) is installed on the side of the motor fixing plate (22). A cam (20) is provided on the output shaft of the driving motor (19), and the curved edge of the cam (20) contacts the upper surface of the pressure plate (17).

4. The silicon steel sheet cutting equipment for oil-immersed transformer processing according to claim 1 is characterized in that: The lower blade (6) and the punching upper blade (10) are detachably mounted on the first inclined surface and the second inclined surface respectively by means of locking screws.

5. The silicon steel sheet cutting equipment for oil-immersed transformer processing according to claim 1 is characterized in that: The machine platform (1) is also provided with a U-shaped support plate (21) located between the mounting seat (2) and the movable seat (3).