Adjustable plate shaping device

Abstract

The utility model belongs to the technical field of wood plate processing, and particularly relates to an adjustable plate shaping device which comprises a device body, the device body is divided into an upper box body and a lower box body, the upper box body and the lower box body can be opened, an extrusion area is arranged in the middle between the upper box body and the lower box body, a water tank is arranged behind the lower box body, and a heating area is arranged above the water tank. A water inlet is formed in the side of the extrusion area, a water inlet pipe is arranged in the water inlet, a water pump is arranged between the heating area and the water tank, the water inlet pipe is connected to the output end of the water pump after passing through the heating area from the water inlet, and the input end of the water pump is connected with the water tank. The extrusion area is arranged, and the water inlet and the water outlet are formed in the extrusion area, so that a plate water soaking procedure and an extrusion procedure are combined, the procedures are reduced, heat can be supplied from hot water during extrusion, the temperature of the plate is kept, and the shaping efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of wood board processing, and particularly relates to an adjustable board shaping device. Background Art

[0002] The process of squeezing and flattening wood boards includes placing the wood boards in an extruder, and rearranging the fibers in the wood through uniform pressure and heat to remove bending and deformation. This process usually involves several steps of heating, pressurizing, and cooling. The benefits include improving the flatness and stability of the wood, reducing deformation or cracking during later use, enhancing the overall strength and service life of the wood, and making the wood surface smoother, suitable for fine processing and surface treatment.

[0003] The existing method for shaping boards is to first soak the boards in hot water and then place them in a pressing machine to flatten the surface. However, this method is time-consuming and laborious, and the temperature of the boards will decrease during the extrusion process, affecting the extrusion effect. Content of the Utility Model

[0004] The purpose of the utility model is to provide an adjustable board shaping device that combines soaking and extrusion of the boards to prevent the temperature of the boards from decreasing during the extrusion process. The specific technical solutions are as follows:

[0005] An adjustable board shaping device includes a device body. The device body is divided into an upper box body and a lower box body. The upper and lower box bodies can be opened. There is an extrusion area in the middle between the upper and lower box bodies. There is a water tank behind the lower box body, and there is a heating area above the water tank. There is a drain port below the extrusion area, and a drain pipe is provided in the drain port and connected to the water tank. There is a water inlet on the side of the extrusion area, and a water inlet pipe is provided in the water inlet. A water pump is arranged between the heating area and the water tank. The water inlet pipe passes through the heating area from the water inlet and then connects to the output end of the water pump. The input end of the water pump is connected to the water tank. The drain port can be opened and closed. An extrusion block is arranged above the extrusion area, and the extrusion block can extrude downward.

[0006] Preferably, the extrusion block is controlled by a hydraulic system, and a control platform for controlling the hydraulic system is arranged on the outer side of the device body.

[0007] Preferably, a plurality of electric heating wires are arranged on the inner wall of the heating area, the water inlet pipe is spiral in the heating area, and a knob for adjusting the temperature of the heating area is arranged on the outer side of the device body.

[0008] Preferably, an extrusion table is provided below the extrusion area, a reset unit is provided below the extrusion table, a connecting rod is provided on the side of the extrusion table, the other end of the connecting rod extends into the drain port, and a valve block for blocking the drain port is provided. The valve block is opened when the extrusion table is at the lowest position and closed when the extrusion table is at the highest position.

[0009] Preferably, the reset unit includes a plurality of springs connected below the extrusion table.

[0010] Preferably, an elastic area is provided below the extrusion area. The elastic area is a sunken groove, and the cross-section of the elastic area is smaller than the cross-section below the extrusion table. A plurality of springs are connected below the elastic area.

[0011] Preferably, a filtering unit is provided in the middle of the drain pipe. The filtering unit includes a filter element, and the filter element is detachably connected to the drain pipe.

[0012] Preferably, an ultrasonic generator is provided on the side of the extrusion area.

[0013] Compared with the existing technology, the utility model has the following beneficial effects:

[0014] 1. For the adjustable sheet metal shaping device of the utility model, by providing an extrusion area with a water inlet and a drain port, the sheet soaking process and the extrusion process are combined to reduce the processes, and heat can be given from hot water during extrusion to keep the temperature of the sheet and improve the shaping efficiency.

[0015] 2. For the adjustable sheet metal shaping device of the utility model, by providing an ultrasonic generator on the side of the extrusion area to release ultrasonic waves, the ultrasonic waves can increase the efficiency of hot water penetrating into the wood and can also remove dirt on the material surface. Description of the Drawings

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0017] Figure 1 is the front cross-sectional view of the utility model;

[0018] Figure 2 is the side cross-sectional view of the lower box body;

[0019] Figure 3 is the cross-sectional view of the heating area.

[0020] Main reference numeral description:

[0021] 1. Device body; 2. Upper box body; 3. Lower box body; 4. Extrusion area; 5. Water tank; 6. Heating area; 7. Drainage port; 8. Drain pipe; 9. Water inlet; 10. Water inlet pipe; 11. Water pump; 12. Extrusion block; 601. Electric heating wire; 13. Extrusion table; 14. Connecting rod; 15. Valve block; 16. Reset unit; 17. Elastic area; 18. Filter unit; 1801. Filter element; 19. Ultrasonic generator. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "top part", "bottom part", "top surface", "bottom surface", "inner", "outer", "inner side", "outer side", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present invention.

[0024] In the description of the present invention, the meaning of "several" is one or more, the meaning of "multiple" is two or more, and understandings such as "greater than", "less than", "exceeding", etc. do not include the present number, and understandings such as "above", "below", "within", etc. include the present number. If there are descriptions of the terms "first", "second", "third", etc., they are only for the purpose of description and distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0025] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations. The embodiments of the present invention will be described below according to the overall structure of the present invention.

[0026] As Figure 1-2 shown, the utility model provides an adjustable plate shaping device, which includes a device body 1. The device body 1 is divided into an upper box body 2 and a lower box body 3. The upper and lower box bodies can be opened ( Figure 1 as shown in the opened box bodies), a pressing area 4 is arranged in the middle between the upper and lower box bodies, a water tank 5 is arranged behind the lower box body 3, a heating area 6 is arranged above the water tank 5, a drain port 7 is arranged below the pressing area 4, and a drain pipe 8 is arranged in the drain port 7 and is connected to the water tank 5. A water inlet 9 is arranged on the side of the pressing area 4, and a water inlet pipe 10 is arranged in the water inlet 9. A water pump 11 is arranged between the heating area 6 and the water tank 5. The water inlet pipe 10 passes through the heating area 6 from the water inlet 9 and is connected to the output end of the water pump 11. The input end of the water pump 11 is connected to the water tank 5. The drain port 7 can be opened and closed. A pressing block 12 is arranged above the pressing area 4, and the pressing block 12 can press downward.

[0027] When in use, open the upper and lower box bodies, then put the plate to be shaped into the pressing area 4, then close the upper and lower box bodies, start the water pump 11, the water in the water tank 5 is heated by the heating area 6 and enters the pressing area 4 from the water inlet 9 to soak the shaped plate. At the same time, start the pressing block 12 to press downward to flatten the plate. Keep the drain port 7 open and the water pump 11 open during the pressing process, so as to keep the flow of hot water and thus keep the temperature in the pressing area 4.

[0028] The pressing block 12 is controlled by a hydraulic system. A control platform for controlling the hydraulic system is arranged outside the device body 1. The pressure of the pressing block 12 can be displayed and the pressure size can be adjusted through the external control platform.

[0029] As Figure 3 shown, the heating method of the heating area 6 is that a plurality of electric heating wires 601 are arranged on the inner wall of the heating area 6. After the electric heating wires 601 are electrified, they generate heat, and the heat is transmitted into the hot water pipe in the heating area 6. The water inlet pipe 10 is spiral in the heating area 6 to increase the heating duration. A knob for adjusting the temperature of the heating area 6 is arranged outside the device body 1.

[0030] A pressing table 13 is arranged below the pressing area 4, a reset unit 16 is arranged below the pressing table 13, a connecting rod 14 is arranged on the side of the pressing table 13, the other end of the connecting rod 14 extends into the drain port 7, and a valve block 15 for blocking the drain port 7 is arranged. The valve block 15 is opened when the pressing table 13 is at the lowest position, and the valve block 15 is closed when the pressing table 13 is at the highest position.

[0031] When the extrusion block 12 presses downward, the extrusion table 13 will also move downward, driving the connecting rod 14, and thus driving the valve block 15 to open the drain port 7 to maintain the circulation of hot water. When the extrusion block 12 resets upward, the extrusion table 13 will also reset under the action of the reset unit 16 to close the drain port 7. The reset unit 16 is preferably a plurality of groups of springs connected below the extrusion table 13. In order to ensure the service life of the springs, an elastic area 17 is provided below the extrusion area 4. The elastic area 17 is a sunken groove, and the cross-section of the elastic area 17 is smaller than the cross-section below the extrusion table 13. The plurality of groups of springs are connected below the elastic area 17. When the extrusion block 12 presses downward, the extrusion table 13 will contact the edge of the elastic area 17, and the pressure will be borne by the device body 1, thereby increasing the service life of the springs.

[0032] Since the water in the water tank 5 continuously circulates, impurities such as dust particles on the board will enter the water circulation through the drain port 7. Therefore, a filtering unit 18 is provided in the middle of the drain pipe 8. The filtering unit 18 includes a filter element 1801. These impurities will be adsorbed on the filter element 1801 to ensure the smoothness of the water circulation. At the same time, the filter element 1801 is detachably connected to the drain pipe 8 for easy replacement of the filter element 1801.

[0033] Furthermore, an ultrasonic generator 19 is provided on the side of the extrusion area 4 to release ultrasonic waves. The ultrasonic waves can increase the efficiency of hot water penetrating the wood and can also remove the dirt on the material surface.

[0034] The foregoing description of the specific exemplary embodiments of the present invention is for the purposes of illustration and exemplification. These descriptions are not intended to limit the present invention to the precise forms disclosed, and it is obvious that many changes and variations can be made in light of the above teachings. Although the embodiments of the present invention have been shown and described, the specific embodiments are merely explanations of the present invention and are not limitations thereof. The specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles and practical applications of the present invention, so that those skilled in the art can, after reading this specification, make modifications, substitutions, variations, and various different selections and changes that do not make creative contributions to the embodiments as needed, but as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. An adjustable plate shaping device, comprising a device body (1), characterized in that: The device body (1) is divided into an upper box body (2) and a lower box body (3), the upper and lower boxes can be opened, a squeezing area (4) is arranged in the middle between the upper and lower boxes, a water tank (5) is arranged behind the lower box body (3), a heating area (6) is arranged above the water tank (5), a drainage port (7) is arranged below the squeezing area (4), a drainage pipe (8) is arranged in the drainage port (7) and connected to the water tank (5), a water inlet (9) is arranged on the side of the squeezing area (4), and the inlet (9) is arranged on the side of the squeezing area (4). A water inlet pipe (10) is provided in the water inlet (9), a water pump (11) is provided between the heating zone (6) and the water tank (5), the water inlet pipe (10) passes through the heating zone (6) from the water inlet (9) and is connected to the output end of the water pump (11), the input end of the water pump (11) is connected to the water tank (5), the drain port (7) can be opened and closed, and an extrusion block (12) is provided above the extrusion zone (4), and the extrusion block (12) can be extruded downward.

2. The adjustable plate shaping device according to claim 1, characterized in that: The extrusion block (12) is controlled by a hydraulic system, and a control platform for controlling the hydraulic system is provided on the outside of the device body (1).

3. The adjustable plate shaping device according to claim 1, characterized in that: A plurality of electric heating wires (601) are arranged on the inner wall of the heating zone (6); the water inlet pipe (10) is spirally arranged in the heating zone (6); and a knob for adjusting the temperature of the heating zone (6) is arranged on the outer side of the device body (1).

4. The adjustable plate shaping device according to claim 1, characterized in that: An extrusion platform (13) is arranged below the extrusion area (4), a reset unit (16) is arranged below the extrusion platform (13), a connecting rod (14) is arranged on the side of the extrusion platform (13), the other end of the connecting rod (14) extends into the drain port (7), and a valve block (15) for blocking the drain port (7) is arranged; when the extrusion platform (13) is located at the bottom, the valve block (15) is opened, and when the extrusion platform (13) is located at the top, the valve block (15) is closed.

5. The adjustable plate shaping device according to claim 4, characterized in that: The reset unit (16) comprises a plurality of groups of springs connected below the pressing platform (13).

6. The adjustable plate shaping device according to claim 5, characterized in that: An elastic zone (17) is arranged below the extrusion zone (4). The elastic zone (17) is a sunken groove. The cross section of the elastic zone (17) is smaller than the cross section below the extrusion platform (13). A plurality of groups of springs are connected below the elastic zone (17).

7. The adjustable plate shaping device according to claim 1, characterized in that: A filter unit (18) is provided in the middle of the drain pipe (8), and the filter unit (18) comprises a filter element (1801), and the filter element (1801) is detachably connected to the drain pipe (8).

8. The adjustable plate shaping device according to claim 1, characterized in that: An ultrasonic generator (19) is arranged on the side of the extrusion zone (4).

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