Tray overturning mechanism for electronic element trays
By designing a cylinder-driven flip mechanism, the entire plate turnover of the electronic component material tray is realized, solving the problems of low flip efficiency and high cost in the prior art, improving the flip efficiency and stability, and achieving universality and cost savings.
Patent Information
- Application Number
- CN202422111952.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-29
AI Technical Summary
When flipping small-sized electronic components such as crystal oscillator chips, the flipping efficiency is low, the machine cost is high, and the traditional method requires manual or robotic hand to flip one by one, which is not very efficient.
A turnover mechanism for electronic component material trays is designed. The mechanism uses a cylinder-driven flip shaft and flip table assembly to achieve the turnover of the whole plate through coupling transmission, improving the turnover efficiency and stability.
It greatly improves the flip efficiency of electronic components, has a compact overall structure and strong stability, and can be flexibly adjusted according to the specifications of the material tray to achieve versatility, thereby saving costs.
Smart Images

Figure CN223015765U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mechanical equipment, and particularly relates to a turnover mechanism for an electronic component tray. Background Art
[0002] During the processing of small-sized electronic components such as crystal oscillator chips, the electronic components are usually arranged in an array on a tray. The tray is provided with small holes for accommodating the crystal oscillator components. When performing surface inspection on the crystal oscillator components or chips, after one side is inspected, the other side needs to be inspected, so the components need to be flipped. The traditional method uses manual flipping, or manipulators are used to flip one by one, or multiple groups of manipulators are used to flip row by row and column by column. The overall flipping efficiency is still relatively low, and the machine cost is high. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a turnover mechanism capable of turning over a whole board in view of the above problems, so as to improve the turnover efficiency and stability of electronic components.
[0004] The utility model is realized by the following technical solutions: A turnover mechanism for an electronic component tray, the turnover mechanism has a mounting substrate, and a pair of oppositely arranged cylinder mounting plates are provided on the mounting substrate. A first turnover cylinder and a second turnover cylinder are respectively installed on the outer sides of the cylinder mounting plates; on the mounting substrate and between the two cylinder mounting plates, a first bearing seat, a second bearing seat, and a third bearing seat are arranged at intervals. The third bearing seat is located between the first bearing seat and the second bearing seat. A first turnover shaft connected to the first turnover cylinder is installed between the first bearing seat and the third bearing seat through a first bearing group, and a second turnover shaft connected to the second turnover cylinder is installed between the second bearing seat and the third bearing seat through a second bearing group, and the first turnover shaft and the second turnover shaft are on the same axis; the first turnover shaft is connected with a first turnover table assembly, the second turnover shaft is connected with a second turnover table assembly, and the first turnover table assembly and the second turnover table assembly are respectively located on both sides of the axis and can be turned over around the axis.
[0005] Specifically, the first turnover table assembly includes a first tray turnover table, two first turnover arms arranged on one side of the first tray turnover table, and a first vacuum adsorption plate arranged on the first tray turnover table. One of the first turnover arms is fixedly connected to the first turnover shaft, and the other first turnover arm is movably connected to the second turnover shaft through a bearing; the second turnover table assembly includes a second tray turnover table, two second turnover arms arranged on one side of the second tray turnover table, and a second vacuum adsorption plate arranged on the second tray turnover table. One of the second turnover arms is fixedly connected to the second turnover shaft, and the other second turnover arm is movably connected to the first turnover shaft through a bearing; the two first turnover arms and the two second turnover arms are arranged in a staggered manner along the same axis.
[0006] The output ends of the first flip cylinder and the second flip cylinder are respectively connected to the first flip shaft and the second flip shaft through couplings for transmission.
[0007] Furthermore, support blocks for supporting the first flip table assembly and the second flip table assembly are respectively provided at both ends of the mounting substrate, and buffers are provided on the support blocks.
[0008] Furthermore, a first positioning step surface is provided on the inner side of the first material tray turning table; a material tray positioning cylinder and a positioning plate driven by the material tray positioning cylinder are also installed on the mounting base plate and the outer side of the first material tray turning table, the positioning plate has a positioning end protruding toward the first material tray turning table and is equipped with a positioning wheel, and an avoidance recess for the positioning end and the positioning wheel to move is provided on the outer side of the first material tray turning table.
[0009] The output end of the tray positioning cylinder is arranged outward and is connected to the positioning plate through a connecting block and a horizontal slide rail assembly. The connecting block and the horizontal slide rail assembly are located above the tray positioning cylinder.
[0010] A plurality of positioning posts are arranged on the second vacuum adsorption plate.
[0011] The utility model can greatly improve the efficiency of turning over the components, thereby providing convenience for subsequent processing. The utility model has a compact overall structure and strong stability, and can also be flexibly adjusted according to the specifications of the material tray to achieve universality, thereby saving costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 , Figure 2 It is a schematic diagram of the structure of the turning mechanism of the utility model at different angles.
[0013] Figure 3 It is a partial cross-sectional view of the utility model;
[0014] Figure 4 It is a structural schematic diagram of the utility model after the material tray is placed. DETAILED DESCRIPTION
[0015] The present invention will be further described below in conjunction with specific examples and accompanying drawings.
[0016] like Figures 1-4As shown in the figure, a turnover mechanism for an electronic component tray has a mounting substrate 1. On the mounting substrate 1, there are a pair of oppositely arranged cylinder mounting plates 10. The first turnover cylinder 2 and the second turnover cylinder 3 are respectively installed on the outer sides of the cylinder mounting plates 10. On the mounting substrate 1 and between the two cylinder mounting plates 10, there are the first bearing seat 11, the second bearing seat 12, and the third bearing seat 13 spaced apart. The third bearing seat 13 is located between the first bearing seat 11 and the second bearing seat 12. A first turnover shaft 21 connected to the first turnover cylinder 2 is installed between the first bearing seat 11 and the third bearing seat 13 through the first bearing group 20. A second turnover shaft 31 connected to the second turnover cylinder 3 is installed between the second bearing seat 12 and the third bearing seat 13 through the second bearing group 30. And the first turnover shaft 21 and the second turnover shaft 31 are on the same axis. The output ends of the first turnover cylinder 2 and the second turnover cylinder 3 are respectively connected and driven to the first turnover shaft 21 and the second turnover shaft 31 through the couplings 201 and 301. The first turnover shaft 21 is connected to the first turnover table assembly 4, and the second turnover shaft 31 is connected to the second turnover table assembly 5. The first turnover table assembly 4 and the second turnover table assembly 5 are respectively located on both sides of the axis and can be turned around the axis. That is, the first turnover cylinder 2 can drive the first turnover table assembly 4 to turn through the first turnover shaft 21, and the second turnover cylinder 3 can drive the second turnover table assembly 5 to turn through the second turnover shaft 31, so as to align the trays adsorbed on the two turnover table assemblies and transfer the electronic components and realize the turning over of the electronic components.
[0017] Specifically, the first turnover table assembly 4 includes a first tray turnover table 41, two first turnover arms 42 arranged on one side of the first tray turnover table 41, and a first vacuum adsorption plate 43 arranged on the first tray turnover table 41. And one of the first turnover arms 42 is fixedly connected to the first turnover shaft 21, and the other first turnover arm 42 is movably connected to the second turnover shaft 31 through a bearing. The second turnover table assembly 5 includes a second tray turnover table 51, two second turnover arms 52 arranged on one side of the second tray turnover table 51, and a second vacuum adsorption plate 53 arranged on the second tray turnover table 51. And one of the second turnover arms 52 is fixedly connected to the second turnover shaft 31, and the other second turnover arm 52 is movably connected to the first turnover shaft 21 through a bearing. The two first turnover arms 42 and the two second turnover arms 52 are arranged in a staggered manner along the same axis. In this way, the turning of the two turnover table assemblies does not interfere with each other and has a more stable and balanced supporting performance, ensuring uniform and stable force during the turning process. The trays are respectively positioned on the first tray turnover table 41 and the second tray turnover table 51 and are respectively adsorbed by the first vacuum adsorption plate 43 and the second vacuum adsorption plate 53 to keep their positions fixed during the turning process.
[0018] Further, support blocks 14 for supporting the first flipping table assembly 4 and the second flipping table assembly 5 are respectively provided at both ends of the mounting substrate 1. A buffer 141 is provided on the support block 14 so as to keep the flipping table assembly horizontal and stable in the open state, and to provide a buffering effect at the moment of contact, avoiding excessive vibration of the components and position deviation;
[0019] Further, a first positioning step surface 411 is provided on the inner side of the first tray flipping table 41; a tray positioning cylinder 15 and a positioning plate 151 driven by the tray positioning cylinder 15 are further installed on the mounting substrate 1 and outside the first tray flipping table 41. The positioning plate 151 has a positioning end protruding towards the first tray flipping table 41 and is equipped with a positioning wheel 152. In this embodiment, the positioning plate 151 protrudes with two positioning ends and is respectively equipped with a positioning wheel 152, and an avoidance recess 412 for the movement of the positioning end and the positioning wheel 152 is provided on the outside of the first tray flipping table 41; the positioning wheel 152 forms a matching positioning with the trapezoidal positioning recess on the edge of the tray; that is, when the tray is placed on the first tray flipping table 41, it is first limited by the first positioning step surface 411, and then the tray positioning cylinder 15 drives the positioning plate 151 to push towards the positioning step surface. By using the positioning wheel and the trapezoidal positioning recess on the edge of the tray, the tray can be translated along the first positioning step surface 411 to achieve position adjustment in this direction and realize positioning. After positioning, the tray is adsorbed and fixed by the first vacuum adsorption plate 43 of the first tray flipping table 41, and then the tray positioning cylinder 15 drives the positioning plate 151 and the positioning wheel 152 to leave the tray.
[0020] The output end of the tray positioning cylinder 15 is arranged outward and is connected to the positioning plate 152 through a connecting block 153 and a horizontal slide rail machine assembly 154. The connecting block 153 and the horizontal slide rail assembly 154 are located above the tray positioning cylinder 15, with a compact structure.
[0021] A plurality of positioning columns 531 are provided on the second vacuum adsorption plate 53 to achieve corresponding positioning with the positioning holes on the empty tray. The tray b on the second tray flipping table 51 can have a different specification from the tray a on the first tray flipping table 41, so that the electronic components can be turned over and transferred to another specification of tray as needed, facilitating subsequent processing operations.
[0022] Combined with Figure 4As shown in the figure, when flipping, place the tray full of electronic components on the first tray flipping table surface 41 and the first vacuum adsorption plate 43 of the first flipping table surface assembly 4 for positioning and adsorption fixation. Place the empty tray on the second tray flipping table surface 51 and the second vacuum adsorption plate 53 on the other side for positioning and adsorption. Then, drive the second tray flipping table surface 51 and the empty tray to rotate through the second flipping cylinder 3, the second flipping shaft 31, and the second flipping arm 52, and cover them on the full tray of the first flipping table surface assembly 4, so that the electronic components are aligned into the empty tray. Under the action of the second flipping cylinder 3, keep the two trays in a relatively clamped state. Then, drive the first flipping table surface assembly 4 and the second flipping table surface assembly 5 as a whole to flip to the other side through the first flipping cylinder 2, the first flipping shaft 21, and the first flipping arm 42, so that the full tray is on the top and the empty tray is on the bottom and flipped to the side where the second flipping table surface assembly 5 was initially located. At this time, the electronic components on the original full tray automatically enter the cells of the original empty tray and complete the flipping. Then, the first flipping cylinder 2 drives the first flipping table surface assembly 4 and the tray to return, and then remove the trays respectively to complete the flipping of the whole tray of components.
[0023] The utility model can greatly improve the flipping efficiency of components, thereby facilitating subsequent processing. The overall structure of the tray flipping mechanism of the utility model is compact, with strong stability, and can also be flexibly adjusted according to the tray specifications to achieve versatility, thus saving costs.
[0024] The above embodiments are only the preferred embodiments of the utility model, which are only used to explain the utility model rather than limit the utility model. Any changes, substitutions, combinations, simplifications, modifications, etc. made by those skilled in the art without departing from the spirit and principle of the utility model shall be equivalent replacement methods and shall be included in the protection scope of the utility model.
Claims
1. A tray turning mechanism for an electronic component tray, characterized in that: The flip mechanism has a mounting base plate, on which a pair of cylinder mounting plates disposed opposite to each other are provided, and the first flip cylinder and the second flip cylinder are respectively installed on the outer sides of the cylinder mounting plates; a first bearing seat, a second bearing seat and a third bearing seat are spaced apart on the mounting base plate and between the two cylinder mounting plates, the third bearing seat is located between the first bearing seat and the second bearing seat, a first flip shaft connected to the first flip cylinder is installed between the first bearing seat and the third bearing seat via a first bearing group, a second flip shaft connected to the second flip cylinder is installed between the second bearing seat and the third bearing seat via a second bearing group, and the first flip shaft and the second flip shaft are on the same axis; the first flip shaft is connected to a first flip table assembly, the second flip shaft is connected to a second flip table assembly, the first flip table assembly and the second flip table assembly are respectively located on both sides of the axis and can be flipped around the axis.
2. The turning mechanism of the electronic component tray according to claim 1, characterized in that: The first flip table assembly includes a first material tray flip table, two first flip arms arranged on one side of the first material tray flip table, and a first vacuum adsorption plate arranged on the first material tray flip table, and one of the first flip arms is fixedly connected to the first flip shaft, and the other first flip arm is movably connected to the second flip shaft through a bearing; the second flip table assembly includes a second material tray flip table, two second flip arms arranged on one side of the second material tray flip table, and a second vacuum adsorption plate arranged on the second material tray flip table, and one of the second flip arms is fixedly connected to the second flip shaft, and the other second flip arm is movably connected to the first flip shaft through a bearing; the two first flip arms and the two second flip arms are staggered along the same axis.
3. The turning mechanism of the electronic component tray according to claim 1, characterized in that: The output ends of the first flip cylinder and the second flip cylinder are respectively connected to the first flip shaft and the second flip shaft through couplings for transmission.
4. The turning mechanism of the electronic component tray according to claim 1, characterized in that: Support blocks for supporting the first flip table assembly and the second flip table assembly are respectively arranged at both ends of the mounting substrate, and buffers are arranged on the support blocks.
5. The turning mechanism of the electronic component tray according to claim 2, characterized in that: A first positioning step surface is provided on the inner side of the first material tray turning table; a material tray positioning cylinder and a positioning plate driven by the material tray positioning cylinder are also installed on the mounting base plate and the outer side of the first material tray turning table, the positioning plate has a positioning end protruding toward the first material tray turning table and is installed with a positioning wheel, and an avoidance recess for the positioning end and the positioning wheel to move is provided on the outer side of the first material tray turning table.
6. The turning mechanism of the electronic component tray according to claim 5, characterized in that: The output end of the tray positioning cylinder is arranged outward and is connected to the positioning plate through a connecting block and a horizontal slide rail assembly. The connecting block and the horizontal slide rail assembly are located above the tray positioning cylinder.
7. The turning mechanism of the electronic component tray according to claim 2 or 5, characterized in that: A plurality of positioning posts are arranged on the second vacuum adsorption plate.