Special hoisting device for replacing lining plate of ball mill
By designing a special lifting device for replacement of ball mill lining boards, using double hook lifting method and threaded connecting blocks and other components, the problems of liner inclination and equipment damage caused by traditional single hook lifting method are solved, and a more stable and efficient liner replacement process is achieved.
Patent Information
- Application Number
- CN202422312361.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-23
AI Technical Summary
Replacing the ball mill lining plate is complicated and difficult. The traditional single hook lifting method can easily cause the lining plate to tilt and shake, which increases the difficulty of operation and may cause equipment damage.
A special lifting device for replacement of ball mill lining board is designed, including installation plate, lifting installation fixing part and lining board hoisting part. The double hook lifting method is adopted to ensure the balance and stability of the lining board during the lifting process by threaded connecting blocks and rubber pads.
The stable lifting and smooth movement of the lining plate during replacement is achieved, which reduces operation difficulty, avoids equipment damage, and improves the versatility and stability of the lifting device.
Smart Images

Figure CN223016381U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mining equipment, and particularly relates to a special hoisting device for replacing the lining plate of a ball mill. Background Technique
[0002] Ball mills are widely used in many industrial fields, such as mining, building materials, chemical industry, etc. The lining plate is one of the key components of the ball mill, which directly bears the impact, wear and corrosion of the grinding media and materials in the ball mill. With the long-term operation of the ball mill, the lining plate will gradually wear and needs to be replaced regularly to ensure the normal working efficiency and service life of the ball mill. However, the replacement of the ball mill lining plate is a complex and challenging task. Since the lining plate is usually large in volume and heavy in weight, and the internal space of the ball mill is relatively narrow with a complex operating environment, it brings great difficulties to the replacement of the lining plate.
[0003] In the traditional hoisting operation for replacing the lining plate, some use a single hook for hoisting. However, during the hoisting process with a single hook, the lining plate is prone to unstable phenomena such as tilting and shaking because it is difficult to accurately grasp the center of gravity of the lining plate, and the single-point hoisting method of the single hook is difficult to keep the lining plate balanced. This not only increases the operation difficulty but also may cause the lining plate to collide with the inner wall of the ball mill, resulting in equipment damage. Content of the Utility Model
[0004] The purpose of the utility model is to provide a special hoisting device for replacing the lining plate of a ball mill to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A special hoisting device for replacing the lining plate of a ball mill, including a mounting plate, a hoisting installation and fixing part, and a lining plate hoisting part. A rubber cushion plate is fixedly installed on the outer wall of the mounting plate; the hoisting installation and fixing part is arranged on one outer wall of the mounting plate; the lining plate hoisting part is arranged on the other outer wall of the mounting plate.
[0006] Preferably, the hoisting installation and fixing part specifically includes: a threaded connection block fixedly installed on one outer wall of the mounting plate; a connection block fixedly installed on one outer wall of the rubber cushion plate; a lining plate installation block arranged on one side of the mounting plate.
[0007] Preferably, an installation cushion block is fixedly installed at the other end of the connection block. A lining plate installation hole is opened on the lining plate installation block. The threaded connection block is movably installed inside the lining plate installation hole. A threaded connection hole is opened on the threaded connection block, and a threaded connecting rod is threadedly connected inside the threaded connection hole. The installation cushion block is provided, and the installation cushion block can increase the contact area between the hoisting device and the lining plate installation block of the ball mill, thereby dispersing the pressure generated by the equipment itself and when hoisting the lining plate.
[0008] Preferably, the other end of the threaded connecting rod is fixedly connected with a fixing plate. A through hole is provided on the fixing plate. A threaded block is fixedly installed on the outer wall of the fixing plate. A threaded hole is provided in the threaded block. The threaded block communicates with the through hole through the threaded hole. A hand wheel is fixedly installed on the outer wall of the fixing plate. A threaded fixing rod is threadedly connected inside the threaded hole. One end of the threaded fixing rod is fixedly connected with a rubber cushion block. The other end of the threaded fixing rod is fixedly installed with a rotating block.
[0009] Preferably, the lining hoisting part specifically includes: a hoisting shell fixedly installed on the outer wall of the mounting plate; a motor fixing plate fixedly installed on the outer wall of the mounting plate; a support block fixedly installed on the outer wall of the mounting plate; and a first motor and a second motor are respectively arranged on one side of the motor fixing plate.
[0010] Preferably, support legs are fixedly connected to the outer walls of the first motor and the second motor. The first motor and the second motor are fixedly connected to the outer wall of the motor fixing plate through the support legs. A rectangular opening is provided in the hoisting shell. A guiding hopper is communicated through the rectangular opening inside the hoisting shell. The guiding hopper is provided to provide a moving path and direction guidance for the lining during the hoisting and falling processes.
[0011] Preferably, a partition board is fixedly installed on the inner wall of the hoisting shell. The output ends of the first motor and the second motor are both fixedly connected with rotating rods. The other ends of the rotating rods both movably penetrate through the outer wall of the hoisting shell and extend into the interior of the hoisting shell. The other ends of the rotating rods are rotatably connected to the outer wall of the partition board. A winding barrel is fixedly sleeved on the outer wall of the rotating rod. Hoisting rope limiting plates are fixedly installed on the outer walls on both sides of the winding barrel. A hoisting rope is arranged on the outer wall of the winding barrel. The winding barrel is provided to realize the rapid winding and release of the rope. When hoisting the lining, the length of the rope can be quickly adjusted to enable the lining to quickly reach the designated position.
[0012] Preferably, a support plate is fixedly installed on the outer wall of the support block. A rotating rod is movably connected between the inner walls of the support plate. A guiding wheel is movably sleeved on the outer wall of the rotating rod. Limiting blocks are fixedly installed on the outer walls on both sides of the guiding wheel. One end of the hoisting rope is fixedly connected with a mounting connecting block. A hook is fixedly installed on the outer wall of the mounting connecting block. The hook is provided. The hook can be conveniently connected to the hanging hole or hanging ring on the lining, without complex installation steps, and can quickly realize the hanging connection between the lining and the hoisting device, improving the efficiency of the replacement operation.
[0013] The utility model provides a special hoisting device for replacing the lining of a ball mill. It has the following beneficial effects:
[0014] (1) Through the cooperation among the connecting block, mounting cushion block, threaded connecting block, rubber cushion block, fixing plate, threaded connecting rod, handwheel, threaded fixing rod, rotating block, lining mounting block and threaded block, the present utility model can be directly installed through the lining mounting hole. The operator can quickly determine the installation position without complex measurement and positioning work, greatly saving the installation time. However, the specifications of the lining mounting holes usually have a certain universality. Therefore, this hoisting installation fixing part can adapt to various models of ball mills, improving the universality of the hoisting device. Installing through the lining mounting hole can make the connection between the hoisting installation fixing part and the inner wall of the ball mill more firm, and it can withstand greater tensile force and impact force during hoisting, ensuring the stability of the hoisting operation.
[0015] (2) Through the cooperation among the hoisting shell, motor fixing plate, motor 1, support leg, support block, support plate, guide wheel, rotating rod, hoisting rope, mounting connection block, hook, motor 2, partition board, hoisting rope limiting plate, winch barrel and guide hopper, the double hooks can lift the lining from two different points, making the force on the lining more balanced during hoisting. Compared with a single hook, the lining will not tilt or rotate due to single-point force, which helps to maintain the stable posture of the lining during rising and moving. The double hooks can complete the hoisting preparation work of the lining faster. The operator can quickly connect the two hooks to the lining without spending too much time adjusting the hook position and balancing the lining. Description of the Drawings
[0016] Figure 1 is the front three-dimensional view of the overall structure of the present utility model;
[0017] Figure 2 is the partial view of the hoisting installation fixing part of the present utility model;
[0018] Figure 3 is the partial view of the lining hoisting part of the present utility model;
[0019] Figure 4 is the partial view of the winch barrel of the present utility model.
[0020] In the figure: 1 mounting plate, 2 rubber cushion plate, 3 hoisting installation and fixing part, 311 connecting block, 312 mounting cushion block, 313 threaded connecting block, 314 rubber cushion block, 315 fixing plate, 316 threaded connecting rod, 317 handwheel, 318 threaded fixing rod, 319 rotating block, 3111 lining plate mounting block, 3112 threaded block, 4 lining plate hoisting part, 411 hoisting shell, 412 motor fixing plate, 413 first motor, 414 support leg, 415 support block, 416 support plate, 417 guide wheel, 418 rotating rod, 419 hoisting rope, 4111 installation connecting block, 4112 hook, 4113 second motor, 4114 partition board, 4115 hoisting rope limiting plate, 4116 winch barrel, 4117 guide hopper. Detailed implementation mode
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
[0022] Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.
[0023] Embodiment 1
[0024] A preferred embodiment of a special hoisting device for replacing the lining plate of a ball mill provided by the present invention is as Figures 1-4 shown: A special hoisting device for replacing the lining plate of a ball mill includes a mounting plate 1, a hoisting installation and fixing part 3, and a lining plate hoisting part 4. A rubber cushion plate 2 is fixedly installed on the outer wall of the mounting plate 1; the hoisting installation and fixing part 3 is arranged on one outer wall of the mounting plate 1; the lining plate hoisting part 4 is arranged on the other outer wall of the mounting plate 1.
[0025] The hoisting installation and fixing part 3 specifically includes: a threaded connecting block 313 fixedly installed on one outer wall of the mounting plate 1; a connecting block 311 fixedly installed on one outer wall of the rubber cushion plate 2; a lining plate mounting block 3111 arranged on one side of the mounting plate 1.
[0026] The other end of the connecting block 311 is fixedly installed with a mounting cushion block 312. A lining plate mounting hole is opened on the lining plate mounting block 3111. The threaded connecting block 313 is movably installed inside the lining plate mounting hole. A threaded connecting hole is opened on the threaded connecting block 313, and a threaded connecting rod 316 is threadedly connected inside the threaded connecting hole.
[0027] The other end of the threaded connecting rod 316 is fixedly connected with a fixing plate 315. A through hole is formed in the fixing plate 315. A threaded block 3112 is fixedly installed on the outer wall of the fixing plate 315. A threaded hole is formed in the threaded block 3112. The threaded block 3112 communicates with the through hole through the threaded hole. A hand wheel 317 is fixedly installed on the outer wall of the fixing plate 315. A threaded fixing rod 318 is threadedly connected inside the threaded hole. One end of the threaded fixing rod 318 is fixedly connected with a rubber cushion block 314. The other end of the threaded fixing rod 318 is fixedly installed with a rotating block 319.
[0028] During the process of this embodiment, when replacing the lining plate of the ball mill, first find the corresponding position of the lining plate installation hole on the lining plate installation block 3111 inside the rotating cylinder of the ball mill. Then hold the installation plate 1 and install the entire hoisting device into the lining plate installation hole through the threaded connection block 313, and enable the personnel outside the rotating cylinder of the ball mill to drive the threaded connecting rod 316 to be threadedly connected with the threaded connection block 313 by rotating the hand wheel 317. Then drive the threaded fixing rod 318 to rotate by rotating the rotating block 319, and fix and install the entire hoisting device on the inner wall of the rotating cylinder of the ball mill through the fixing plate 315 and the rubber cushion block 314. It can be directly installed through the lining plate installation hole, and the operator can quickly determine the installation position without performing complex measurement and positioning work, greatly saving the installation time. However, the specifications of the lining plate installation holes usually have a certain universality. Therefore, this hoisting installation fixing part can adapt to various different models of ball mills, improving the universality of the hoisting device. Installing through the lining plate installation hole can make the connection between the hoisting installation fixing part and the inner wall of the ball mill more firm, and can withstand greater tensile force and impact force during the hoisting process, ensuring the stability of the hoisting operation.
[0029] Embodiment 2
[0030] On the basis of Embodiment 1, a preferred embodiment of a special hoisting device for replacing the lining plate of a ball mill provided by the present utility model is as Figures 1-4 shown: The lining plate hoisting part 4 specifically includes: a hoisting shell 411, fixedly installed on the outer wall of the installation plate 1; a motor fixing plate 412, fixedly installed on the outer wall of the installation plate 1; a support block 415, fixedly installed on the outer wall of the installation plate 1. On one side of the motor fixing plate 412, there are respectively arranged a first motor 413 and a second motor 4113.
[0031] Support legs 414 are fixedly connected to the outer walls of the first motor 413 and the second motor 4113. The first motor 413 and the second motor 4113 are fixedly connected to the outer wall of the motor fixing plate 412 through the support legs 414. A rectangular opening is formed in the hoisting shell 411. A guiding hopper 4117 is communicated and arranged inside the hoisting shell 411 through the rectangular opening.
[0032] A partition plate 4114 is fixedly installed on the inner wall of the hoisting shell 411. Rotating rods 418 are fixedly connected to the output ends of the first motor 413 and the second motor 4113. The other ends of the rotating rods 418 movably penetrate through the outer wall of the hoisting shell 411 and extend into the interior of the hoisting shell 411. The other ends of the rotating rods 418 are rotatably connected to the outer wall of the partition plate 4114. A winding barrel 4116 is fixedly sleeved on the outer wall of the rotating rod 418. Hoisting rope limit plates 4115 are fixedly installed on the outer walls on both sides of the winding barrel 4116. A hoisting rope 419 is arranged on the outer wall of the winding barrel 4116.
[0033] A support plate 416 is fixedly installed on the outer wall of the support block 415. A rotating rod is movably connected between the inner walls of the support plate 416. A guide wheel 417 is movably sleeved on the outer wall of the rotating rod. Limit blocks are fixedly installed on the outer walls on both sides of the guide wheel 417. One end of the hoisting rope 419 is fixedly connected to an installation connection block 4111. A hook 4112 is fixedly installed on the outer wall of the installation connection block 4111.
[0034] During the process of this embodiment, the hoisting ropes 419 on the winding barrels 4116 are respectively pulled out, and then the hooks 4112 are respectively hung on different hanging rings of the lining plate. Then, the first motor 413 and the second motor 4113 are respectively started. After the first motor 413 and the second motor 4113 are started, they respectively drive the rotating rods 418 to rotate. When the rotating rods 418 rotate, they drive the winding barrels 4116 to rotate. When the winding barrels 4116 rotate, the hoisting ropes 419 are guided by the guide wheels 417 and the guide hoppers 4117, and the lining plate is dragged to the lower part corresponding to the lining plate installation hole. Then, the lining plate is hoisted to the corresponding position of the lining plate installation hole. Then, the lining plate is installed on the lining plate installation hole through the fixing bolts. The double hooks can lift the lining plate from two different points, making the force on the lining plate more balanced during the hoisting process. Compared with a single hook, the lining plate will not tilt or rotate due to single-point force, which helps to maintain the stable posture of the lining plate during the rising and moving process. The double hooks can complete the hoisting preparation work of the lining plate faster. The operator can quickly connect the two hooks to the lining plate without spending too much time adjusting the hook position and balancing the lining plate.
[0035] Working principle: When replacing the lining plate of the ball mill, first find the corresponding position of the lining plate mounting hole on the lining plate mounting block 3111 inside the rotating cylinder of the ball mill. Then, hold the mounting plate 1 and install the entire hoisting device inside the lining plate mounting hole through the threaded connection block 313. Let the personnel outside the rotating cylinder of the ball mill drive the threaded connecting rod 316 to be threadedly connected with the threaded connection block 313 by rotating the handwheel 317. Then, drive the threaded fixing rod 318 to rotate by rotating the rotating block 319, and fix and install the entire hoisting device on the inner wall of the rotating cylinder of the ball mill through the fixing plate 315 and the rubber cushion block 314. Then, pull out the hoisting ropes 419 on the winches 4116 respectively, and then hang the hooks 4112 on different lifting rings of the lining plate respectively. Then, start the first motor 413 and the second motor 4113 respectively. After the first motor 413 and the second motor 4113 are started, they drive the rotating rods 418 to rotate respectively. When the rotating rods 418 rotate, they drive the winches 4116 to rotate. When the winches 4116 rotate, the hoisting ropes 419 are guided by the guide wheels 417 and the guide hoppers 4117 to drag the lining plate to the position below the corresponding position of the lining plate mounting hole, and then lift the lining plate to the corresponding position of the lining plate mounting hole, and then install the lining plate on the lining plate mounting hole through the fixing bolts.
[0036] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0037] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A special hoisting device for replacing a ball mill liner, comprising a mounting plate (1), a hoisting and mounting fixing portion (3), and a liner hoisting portion (4), characterized in that: A rubber pad (2) is fixedly mounted on the outer wall of the mounting plate (1); the hoisting and mounting fixing portion (3) is arranged on one side of the outer wall of the mounting plate (1); and the lining plate hoisting portion (4) is arranged on the other side of the outer wall of the mounting plate (1).
2. A special hoisting device for replacing a ball mill liner according to claim 1, characterized in that: The hoisting installation fixing part (3) specifically comprises: A threaded connection block (313) is fixedly mounted on an outer wall of one side of the mounting plate (1); A connecting block (311) is fixedly mounted on an outer wall of one side of the rubber pad (2); The lining plate mounting block (3111) is arranged on one side of the mounting plate (1).
3. A special hoisting device for replacing a ball mill liner according to claim 2, characterized in that: A mounting pad (312) is fixedly mounted on the other end of the connecting block (311); a liner mounting hole is provided on the liner mounting block (3111); the threaded connecting block (313) is movably mounted inside the liner mounting hole; a threaded connecting hole is provided on the threaded connecting block (313); a threaded connecting rod (316) is threadedly connected inside the threaded connecting hole.
4. A special hoisting device for replacing a ball mill liner according to claim 3, characterized in that: The other end of the threaded connecting rod (316) is fixedly connected to a fixing plate (315), a through hole is provided on the fixing plate (315), a threaded block (3112) is fixedly installed on the outer wall of the fixing plate (315), a threaded hole is provided on the threaded block (3112), the threaded block (3112) is connected to the through hole through the threaded hole, a hand wheel (317) is fixedly installed on the outer wall of the fixing plate (315), a threaded fixing rod (318) is connected to the inner thread of the threaded hole, one end of the threaded fixing rod (318) is fixedly connected to a rubber pad (314), and the other end of the threaded fixing rod (318) is fixedly installed with a rotating block (319).
5. The special hoisting device for replacing the ball mill liner according to claim 1 is characterized in that: The lining plate hoisting part (4) specifically comprises: A hanging shell (411) is fixedly mounted on the outer wall of the mounting plate (1); A motor fixing plate (412) fixedly mounted on the outer wall of the mounting plate (1); A support block (415) fixedly mounted on the outer wall of the mounting plate (1); Motor 1 (413) and motor 2 (4113) are respectively arranged on one side of the motor fixing plate (412).
6. A special hoisting device for replacing a ball mill liner according to claim 5, characterized in that: The outer walls of the motor 1 (413) and the motor 2 (4113) are fixedly connected to support legs (414), and the motor 1 (413) and the motor 2 (4113) are fixedly connected to the outer wall of the motor fixing plate (412) through the support legs (414). A rectangular opening is provided on the lifting shell (411), and a guide bucket (4117) is provided inside the lifting shell (411) through the rectangular opening.
7. A special hoisting device for replacing a ball mill liner according to claim 6, characterized in that: A partition (4114) is fixedly installed on the inner wall of the hoisting shell (411), and the output ends of the motor 1 (413) and the motor 2 (4113) are fixedly connected with a rotating rod (418), and the other end of the rotating rod (418) is movably passed through the outer wall of the hoisting shell (411) and extends to the inside of the hoisting shell (411), and the other end of the rotating rod (418) is rotatably connected to the outer wall of the partition (4114), and a winch barrel (4116) is fixedly sleeved on the outer wall of the rotating rod (418), and a hoisting rope limiting plate (4115) is fixedly installed on the outer walls of both sides of the winch barrel (4116), and a hoisting rope (419) is provided on the outer wall of the winch barrel (4116).
8. A special hoisting device for replacing a ball mill liner according to claim 7, characterized in that: A support plate (416) is fixedly installed on the outer wall of the support block (415), a rotating rod is movably connected between the inner walls of the support plate (416), a guide wheel (417) is movably sleeved on the outer wall of the rotating rod, and limit blocks are fixedly installed on the outer walls of both sides of the guide wheel (417), one end of the lifting rope (419) is fixedly connected to a mounting connection block (4111), and a lifting hook (4112) is fixedly installed on the outer wall of the mounting connection block (4111).