Sleeper laying device for railway construction

By using five-axis adjustment robotic arm assembly and hydraulic drive system in the sleeper laying device for railway construction, the problem of poor stability and insufficient friction when clamping the sleeper is solved, and the stable clamping of the sleeper when adjusting under the rail is achieved, improving the laying efficiency and quality.

CN223017332UActive Publication Date: 2025-06-24POWERCHINA MUNICIPAL CONSTR GRP CO LTD
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Patent Information

Application Number
CN202421591604.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-06-24
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing sleeper laying devices for railway construction have poor stability and insufficient friction when grabbing and clamping the sleeper, which leads to the problem of clamping and slipping when adjusting the sleeper under the rails.

Method used

The five-axis adjustment robotic arm assembly and hydraulic drive system are adopted. The clamping jaws are driven by the hydraulic claw driver to rotate around the shaft sleeve. Combined with the hydraulic downward clamp driver, the downward bar is driven to press downward, increasing the friction between the sleeper and the clamping jaws to ensure stable clamping.

Benefits of technology

It effectively improves the stability and friction of sleeper clamping, prevents the sleeper from loosening when adjusted under the rails, and significantly improves the quality and efficiency of sleeper laying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rail sleeper laying, in particular to a sleeper laying device for railway construction. According to the technical scheme, the sleeper laying device for railway construction comprises a sleeper carrying assembly and further comprises a five-axis adjusting mechanical arm assembly; the output end of the five-axis adjusting mechanical arm assembly is provided with a sleeper carrying assembly, and the sleeper carrying assembly is in transmission connection with the output end of the five-axis adjusting mechanical arm assembly. The hydraulic claw driver drives the clamping claws to rotate around the shaft sleeve connected with the frame, so that the function of clamping and carrying sleepers by the two clamping claws is achieved, and after the sleepers are clamped by the clamping claws, the hydraulic pressing clamp driver drives the output end of the hydraulic pressing clamp driver to drive the pressing strip to press downwards. Pressure is applied downwards to the sleeper through the pressing strip, so that the clamping friction force between the sleeper and the clamping jaw is increased, and the problem that the clamping jaw is loosened when the clamping jaw horizontally rotates to drive the sleeper to conduct posture adjustment is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of rail sleeper laying, and in particular relates to a sleeper laying device for railway construction. Background Art

[0002] The technical background of the sleeper laying device for railway construction is to solve the efficiency and precision problems of sleeper laying during railway construction. In the traditional railway laying method, a large amount of manpower is required to carry and lay sleepers, which not only has high labor intensity, but also has low laying efficiency and high error rate. With the development of technology, sleeper laying devices have been developed to improve the efficiency and quality of railway construction. The problems existing in the sleeper laying devices for railway construction are mainly poor stability and insufficient friction when grabbing and clamping sleepers. Most of the existing devices use grabbing claws to clamp sleepers, but in actual operation, since the grabbing claws are not accurately clamped at the center of the sleepers, this leads to poor stability of the clamps, insufficient friction, and unstable center of gravity. Such problems are particularly obvious when the sleepers are laid under the rails for adjustment, which often causes the clamping of the sleepers to slip, seriously affecting the quality and efficiency of laying. Utility Model Content

[0003] In order to overcome the problem that the existing sleeper laying device for railway construction does not accurately clamp the center of the sleeper, resulting in poor clamping stability, insufficient friction and unstable center of gravity, which makes it easy for the sleeper to slip when it is laid under the rail and adjusted.

[0004] The technical solution of the utility model is: a sleeper laying device for railway construction, including a sleeper handling assembly and a five-axis adjustment mechanical arm assembly; the output end of the five-axis adjustment mechanical arm assembly is provided with the sleeper handling assembly, and the sleeper handling assembly is transmission-connected with the output end of the five-axis adjustment mechanical arm assembly; the sleeper handling assembly includes a frame, a clamping claw, a hydraulic claw driver, a hydraulic pressing clamp driver, and a lower pressing strip; clamping claws are provided on both sides of the lower end of the frame, and the clamping claws are rotationally connected with the shaft sleeve of the lower end surface of the frame.

[0005] Preferably, the clamping claws are driven by a hydraulic claw driver to rotate around a shaft sleeve connected to the frame, thereby realizing the clamping and carrying function of the two clamping claws on the sleepers. After the sleeper is clamped by the clamping claws, the hydraulic pressure clamp driver drives its output end to drive the lower pressure bar to press downward, and the lower pressure bar applies pressure downward on the sleeper to increase the clamping friction between the sleeper and the clamping claws, thereby preventing the clamping claws from rotating horizontally to drive the sleeper to adjust its posture and causing it to loosen. This solves the problem of existing sleeper laying devices for railway construction, because their grabbing claws do not accurately clamp the center when clamping the sleepers, resulting in poor clamping stability, insufficient friction and unstable center of gravity, which makes it easy for the sleepers to slip when they are laid under the rails and adjusted.

[0006] Preferably, a hydraulic jaw driver is arranged above the clamping jaws, and the hydraulic jaw driver is arranged inside the frame, and the output end of the hydraulic jaw driver is hydraulically connected to the movable end of the clamping jaws.

[0007] Preferably, a hydraulic jaw driver is arranged above the clamping jaws, and the hydraulic jaw driver is arranged inside the frame, and the output end of the hydraulic jaw driver is hydraulically connected to the movable end of the clamping jaws. The clamping jaws are driven by the hydraulic jaw driver to rotate around the bushing connected to the frame, so as to realize the clamping and handling function of the two clamping jaws for the sleeper. After the sleeper is clamped by the clamping jaws, the hydraulic pressing clamp driver drives its output end to drive the pressing strip to press downwards, and the pressing strip applies a downward pressure to the sleeper, thereby increasing the clamping friction force between the sleeper and the clamping jaws, and further preventing the problem of loosening when the clamping jaws rotate horizontally to drive the sleeper to adjust its posture.

[0008] Preferably, a pressing strip is arranged at the lower end of the hydraulic pressing clamp driver, and the pressing strip is hydraulically connected to the output end of the hydraulic pressing clamp driver for lifting and lowering.

[0009] Preferably, the five-axis adjustment robotic arm assembly includes a base platform, a first adjustment arm, a second adjustment arm, a third adjustment arm, a fourth adjustment arm, and a rotation driver; the base platform is fixedly arranged on an external crawler vehicle; the upper end shaft end of the base platform is provided with the first adjustment arm; the shaft end on one side of the first adjustment arm is provided with the second adjustment arm.

[0010] Preferably, a third adjustment arm is arranged on one side above the second adjustment arm, and the third adjustment arm is rotationally connected to the second adjustment arm for adjustment.

[0011] Preferably, a fourth adjustment arm is arranged on one side in front of the third adjustment arm, and the fourth adjustment arm is rotationally connected to the third adjustment arm for adjustment; a rotation driver is fixedly arranged in front of the output end of the fourth adjustment arm, and the output end of the rotation driver is rotationally connected to the frame. The five-axis adjustment robotic arm assembly is connected to the external crawler vehicle, so as to adjust the posture and handling actions of the sleeper handling assembly through five-axis adjustment activities, greatly improving the flexibility of posture adjustment for sleeper handling and laying.

[0012] Advantages of the present utility model:

[0013] 1. The existing sleeper laying device for railway construction has a problem that when its gripping claws hold the sleepers, they do not precisely grip the center, resulting in poor clamping stability of the fixture, insufficient friction, and unstable center of gravity. This causes the problem that the sleepers are prone to clamping slippage during the adjustment under the railway tracks. By driving the clamping claws to rotate around the bushing connected to the frame through the hydraulic claw driver, the clamping and handling functions of the two clamping claws for the sleepers are realized. After the sleepers are clamped by the clamping claws, the hydraulic downward clamping driver drives its output end to drive the downward pressing bar to press downward, and the downward pressing bar applies downward pressure to the sleepers to increase the clamping friction between the sleepers and the clamping claws, thereby preventing the problem of loosening when the clamping claws rotate horizontally to drive the sleepers for attitude adjustment; it solves the problem of the existing sleeper laying device for railway construction that when its gripping claws hold the sleepers, they do not precisely grip the center, resulting in poor clamping stability of the fixture, insufficient friction, and unstable center of gravity, causing the problem that the sleepers are prone to clamping slippage during the adjustment under the railway tracks.

[0014] 2. Through the setting of the five-axis adjustment robotic arm assembly, the five-axis adjustment robotic arm assembly is connected to the external tracked vehicle, so as to adjust the attitude and handling actions of the sleeper handling assembly through five-axis adjustment activities, greatly improving the flexibility of attitude adjustment for sleeper handling and laying. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 Shown is the overall three-dimensional structure schematic diagram of a sleeper laying device for railway construction of the present utility model;

[0016] Figure 2 Shown is the overall side three-dimensional structure schematic diagram of a sleeper laying device for railway construction of the present utility model;

[0017] Figure 3 Shown is the three-dimensional structure schematic diagram of the sleeper handling assembly of a sleeper laying device for railway construction of the present utility model;

[0018] Figure 4 Shown is the bottom three-dimensional structure schematic diagram of the sleeper handling assembly of a sleeper laying device for railway construction of the present utility model.

[0019] The reference signs in the drawings are: 1, sleeper handling assembly; 2, five-axis adjustment robotic arm assembly; 101, frame; 102, clamping claws; 103, hydraulic claw driver; 104, hydraulic downward clamping driver; 105, downward pressing bar; 201, base platform; 202, first adjustment arm; 203, second adjustment arm; 204, third adjustment arm; 205, fourth adjustment arm; 206, rotation driver. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The present utility model will be further described below with reference to the drawings and embodiments.

[0021] Please refer toFigures 1-4 , embodiments provided by the present utility model: a sleeper laying device for railway construction, comprising a sleeper handling assembly 1, and further comprising a five-axis adjusting robotic arm assembly 2; the output end of the five-axis adjusting robotic arm assembly 2 is provided with the sleeper handling assembly 1, and the sleeper handling assembly 1 is in transmission connection with the output end of the five-axis adjusting robotic arm assembly 2; the sleeper handling assembly 1 comprises a frame 101, clamping claws 102, a hydraulic claw driver 103, a hydraulic down-clamping driver 104, and a down-strip 105; clamping claws 102 are arranged on both sides of the lower end of the frame 101, and the clamping claws 102 are rotatably connected to the lower end face of the frame 101 through a bushing. Above the clamping claws 102 is arranged the hydraulic claw driver 103, and the hydraulic claw driver 103 is arranged inside the frame 101. Moreover, the output end of the hydraulic claw driver 103 is in hydraulic transmission connection with the movable end of the clamping claws 102. Above the clamping claws 102 is arranged the hydraulic claw driver 103, and the hydraulic claw driver 103 is arranged inside the frame 101. Moreover, the output end of the hydraulic claw driver 103 is in hydraulic transmission connection with the movable end of the clamping claws 102. The lower end of the hydraulic down-clamping driver 104 is provided with the down-strip 105, and the down-strip 105 is in hydraulic lifting transmission connection with the output end of the hydraulic down-clamping driver 104.

[0022] Please refer to Figures 1-4 , in this embodiment, the five-axis adjusting robotic arm assembly 2 comprises a base platform 201, a first adjusting arm 202, a second adjusting arm 203, a third adjusting arm 204, a fourth adjusting arm 205, and a rotary driver 206; the base platform 201 is fixedly arranged on an external crawler vehicle; the upper end shaft end of the base platform 201 is provided with the first adjusting arm 202; one side shaft end of the first adjusting arm 202 is provided with the second adjusting arm 203. Above one side of the second adjusting arm 203 is arranged the third adjusting arm 204, and the third adjusting arm 204 is in rotational adjustment connection with the second adjusting arm 203. In front of one side of the third adjusting arm 204 is arranged the fourth adjusting arm 205, and the fourth adjusting arm 205 is in rotational adjustment connection with the third adjusting arm 204; in front of the output end of the fourth adjusting arm 205 is fixedly arranged the rotary driver 206, and the output end of the rotary driver 206 is in rotational adjustment connection with the frame 101.

[0023] When working, the clamping jaws 102 are driven by the hydraulic jaw driver 103 to rotate around the bushing connected to the frame 101, so as to realize the clamping and handling function of the two clamping jaws 102 for the sleeper. After the sleeper is clamped by the clamping jaws 102, the hydraulic pressing clamp driver 104 drives its output end to drive the pressing strip 105 to press downwards, and the pressing strip 105 applies a downward pressure to the sleeper, thereby increasing the clamping friction force between the sleeper and the clamping jaws 102, and further preventing the problem of loosening when the clamping jaws 102 rotate horizontally to drive the sleeper to adjust its posture; it solves the problem that the existing sleeper laying device for railway construction has poor clamping stability, insufficient friction force and unstable center of gravity due to the fact that its grasping claws do not accurately clamp the center when clamping the sleeper, resulting in easy clamping slippage when the sleeper is adjusted and laid under the railway track.

[0024] Next, the five-axis adjustment robotic arm assembly 2 is connected to the external crawler vehicle, so as to adjust the posture and handling action of the sleeper handling assembly 1 through five-axis adjustment activities, greatly improving the flexibility of posture adjustment for sleeper handling and laying.

[0025] Through the above steps, the clamping jaws 102 are driven by the hydraulic jaw driver 103 to rotate around the bushing connected to the frame 101, so as to realize the clamping and handling function of the two clamping jaws 102 for the sleeper. After the sleeper is clamped by the clamping jaws 102, the hydraulic pressing clamp driver 104 drives its output end to drive the pressing strip 105 to press downwards, and the pressing strip 105 applies a downward pressure to the sleeper, thereby increasing the clamping friction force between the sleeper and the clamping jaws 102, and further preventing the problem of loosening when the clamping jaws 102 rotate horizontally to drive the sleeper to adjust its posture, avoiding the problem that the existing sleeper laying device for railway construction has poor clamping stability, insufficient friction force and unstable center of gravity due to the fact that its grasping claws do not accurately clamp the center when clamping the sleeper, resulting in easy clamping slippage when the sleeper is adjusted and laid under the railway track.

[0026] The above has described in detail the embodiments of the present invention in conjunction with the drawings. However, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the scope of knowledge possessed by those skilled in the art.

Claims

1. A sleeper laying device for railway construction, comprising a sleeper handling assembly (1), characterized in that: The invention also comprises a five-axis adjustment mechanical arm assembly (2); a sleeper handling assembly (1) is arranged at the output end of the five-axis adjustment mechanical arm assembly (2), and the sleeper handling assembly (1) is transmission-connected to the output end of the five-axis adjustment mechanical arm assembly (2); the sleeper handling assembly (1) comprises a frame (101), a clamping claw (102), a hydraulic claw driver (103), a hydraulic clamp driver (104), and a lower pressure strip (105); clamping claws (102) are arranged on both sides of the lower end of the frame (101), and the clamping claws (102) are rotationally connected to the shaft sleeve of the lower end surface of the frame (101).

2. A sleeper laying device for railway construction according to claim 1, characterized in that: A hydraulic claw driver (103) is arranged above the clamping claw (102), and the hydraulic claw driver (103) is arranged on the inner side of the frame (101), and the output end of the hydraulic claw driver (103) is hydraulically connected to the movable end of the clamping claw (102).

3. A sleeper laying device for railway construction according to claim 2, characterized in that: A hydraulic clamping actuator (104) is arranged inside the hydraulic claw actuator (103).

4. The sleeper laying device for railway construction according to claim 3, characterized in that: A lower pressing strip (105) is arranged at the lower end of the hydraulic pressing clamp driver (104), and the lower pressing strip (105) is hydraulically lifted and drivenly connected to the output end of the hydraulic pressing clamp driver (104).

5. The sleeper laying device for railway construction according to claim 1, characterized in that: The five-axis adjustment mechanical arm assembly (2) comprises a base platform (201), a first adjustment arm (202), a second adjustment arm (203), a third adjustment arm (204), a fourth adjustment arm (205), and a rotation driver (206); the base platform (201) is fixedly arranged on an external crawler vehicle; the first adjustment arm (202) is arranged on the upper end of the rotation shaft of the base platform (201); and the second adjustment arm (203) is arranged on one side of the rotation shaft of the first adjustment arm (202).

6. The sleeper laying device for railway construction according to claim 5, characterized in that: A third adjustment arm (204) is arranged on one side above the second adjustment arm (203), and the third adjustment arm (204) is connected to the second adjustment arm (203) for rotational adjustment.

7. A sleeper laying device for railway construction according to claim 6, characterized in that: A fourth adjustment arm (205) is arranged on the front side of the third adjustment arm (204), and the fourth adjustment arm (205) is connected to the third adjustment arm (204) in a rotational adjustment manner; a rotation driver (206) is fixedly arranged in front of the output end of the fourth adjustment arm (205), and the output end of the rotation driver (206) is connected to the frame (101) in a rotational adjustment manner.