Bucket structure of loading machine
By designing an automated cleaning mechanism and protection mechanism on the loader bucket, the weight increase and fuel consumption increase caused by the adhesion of materials on the inner wall of the bucket is solved, and the cleaning efficiency and the service life of the bucket are improved.
Patent Information
- Application Number
- CN202421888695.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-06
AI Technical Summary
During the use of the loader bucket, objects such as soil, masonry and other objects are easily stuck to the inner wall of the bucket, resulting in increased weight, increased fuel consumption, and low manual cleaning efficiency.
A bucket structure is designed, including a bucket body, a cleaning mechanism and a protection mechanism. The cleaning mechanism consists of a water tank, a water pump, a tee pipe, a water pump, a round pipe and a high-pressure nozzle. The water pump and a high-pressure nozzle can be flushed into the inner wall of the bucket; the protection mechanism protects the high-pressure nozzle and a round pipe through the cylinder and the moving plate to avoid damage.
Through the automated cleaning mechanism, the cleaning efficiency of the inner wall of the bucket is improved, the time and labor of manual cleaning is reduced, fuel consumption is reduced, and the service life of the bucket is extended.
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Figure CN223017710U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of buckets, in particular to the bucket structure of a loader. Background Technique
[0002] A loader is an earthwork construction machine widely used in construction projects such as highways, railways, buildings, hydropower, ports, mines, etc. It is mainly used for shoveling and loading bulk materials such as soil, sand, gravel, lime, coal, etc. The bucket, which is the main accessory of the loader, is the main component of the loader. The bucket is a container used to shovel and transport materials during the operation of the loader. In the prior art, when the loader bucket is working, it often needs to dig and transport objects such as soil, bricks, and stones. However, soil, dust, brick chips, etc. are easily adhered to the inner wall of the bucket. If it is not cleaned in time, it will greatly increase the weight of the entire bucket, thereby increasing the fuel consumption of the loader. Therefore, after the bucket is used for a period of time, it is necessary to manually clean the inside of the bucket. Manual cleaning of the bucket is time-consuming and laborious, and the cleaning efficiency is low, which affects the use of the loader. Content of the Utility Model
[0003] The purpose of the utility model is to provide a bucket structure of a loader to solve the problems put forward in the above background technique.
[0004] To achieve the above purpose, the utility model provides the following technical solutions:
[0005] The bucket structure of a loader includes:
[0006] A bucket body, a sliding through hole is opened at the top of the bucket body, and a communication hole is opened at one end of the top of the bucket body;
[0007] A cleaning mechanism, fixed on the top of the bucket body, used for cleaning the inside of the bucket body;
[0008] A protection mechanism, fixed on the top of the bucket body, used for protecting the cleaning mechanism.
[0009] Furthermore, the cleaning mechanism includes:
[0010] A water tank, the bottom of which is fixedly connected to the outer side wall of the top of the bucket body, and fixed pipes are connected and fixed to both ends of the outer side wall of the water tank;
[0011] A water pump, the bottom of which is fixedly connected to the outer side wall of the top of the bucket body;
[0012] A three-way pipe, the bottom of which is connected and fixed to the water outlet end of the water pump. Both ends of the three-way pipe are connected and fixed with a conveying pipe, and one end of the conveying pipe passes through the side wall of the bucket body and is located inside the bucket body;
[0013] The water suction pipe is fixedly connected to the water suction end of the water pump at one end, and the other end of the water suction pipe passes through the side wall of the water tank and extends into the interior of the water tank.
[0014] The circular pipe is rotatably connected to the inner side walls of the bucket body at both ends. The outer side wall of the circular pipe is fixedly connected to one end of two conveying pipes, and a plurality of high-pressure nozzles are fixedly connected to the circular pipe evenly.
[0015] Preferably, support rings are rotatably connected to the outer side walls at both ends of the circular pipe, and one side of the support ring is fixedly connected to the inner side wall of the water tank.
[0016] Preferably, an external thread is provided at one end of the outer side wall of the fixed pipe, and a sealing cover is screwed to the position corresponding to the external thread of the fixed pipe.
[0017] Preferably, a shielding shell is provided at the top of the water tank, and one side of the shielding shell is fixedly connected to the outer side wall of the top of the bucket body. A motor is fixedly connected to one inner side wall of the shielding shell, and a rotating rod is fixedly connected to the output end of the motor. A first pulley is fixedly sleeved on the outer side wall of the rotating rod. A second pulley is fixedly sleeved on the outer side wall of one end of the circular pipe, and a belt is drivingly connected between the second pulley and the first pulley. The belt is located inside the communication hole.
[0018] Furthermore, the protection mechanism includes:
[0019] The fixed plate is fixedly connected to the inner side walls of the top and both ends of the top of the bucket body;
[0020] The moving plate is slidably connected to the sliding through hole, and the top of the moving plate contacts the bottom of the fixed plate.
[0021] Preferably, a fixed block is provided at the middle position of the top of the moving plate. The fixed block is fixedly connected to the outer side wall of the top of the bucket body, and a cylinder is fixedly connected to one side of the fixed block. The output end of the cylinder is fixedly connected to an L-shaped plate, and one end of the L-shaped plate is fixedly connected to the moving plate.
[0022] Compared with the prior art, the beneficial effects of the present utility model are:
[0023] 1. By providing a cleaning mechanism on the bucket body, and by starting the water pump, it is convenient to transport the water inside the water tank to the inside of the tee pipe by using the water pump and the water suction pipe, and it is convenient to inject water into the circular pipe by using the two conveying pipes. Then, it is convenient to spray the water inside the circular pipe by using a plurality of high-pressure nozzles. Thus, it is convenient to wash the bucket body by using the sprayed water, and by starting the motor, it is convenient to adjust the washing direction of the high-pressure nozzles, thereby improving the washing effect of the cleaning mechanism;
[0024] 2. An L-shaped plate is fixedly connected to the output end of the cylinder, and the fixing plate and the moving plate are used to shield and protect the circular tube and multiple high-pressure nozzles, preventing the soil, gravel, etc. carried during the use of the bucket body from crushing the circular tube and multiple high-pressure nozzles. When the cleaning mechanism needs to be used, the cylinder is started, and the cylinder is used to push the L-shaped plate and the moving plate to move, exposing the circular tube and multiple high-pressure nozzles, so as to facilitate the use of the cleaning mechanism. Description of the Drawings
[0025] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0026] Figure 2 is a schematic diagram of the bucket body structure in the present utility model;
[0027] Figure 3 is a schematic diagram of the cleaning mechanism structure in the present utility model;
[0028] Figure 4 is Figure 3 a partial enlarged view of part A in
[0029] Figure 5 is a schematic diagram of the circular tube and high-pressure nozzles in the present utility model;
[0030] Figure 6 is a schematic diagram of the protection mechanism structure in the present utility model.
[0031] In the figure: 100, bucket body; 101, sliding through hole; 102, communication hole; 200, cleaning mechanism; 210, water tank; 211, fixed tube; 212, external thread; 213, sealing cover; 220, water pump; 230, three-way pipe; 231, delivery pipe; 240, suction pipe; 250, shielding shell; 260, motor; 261, rotating rod; 262, pulley one; 270, circular tube; 271, pulley two; 272, high-pressure nozzle; 280, belt; 290, support ring; 300, protection mechanism; 310, fixing plate; 320, moving plate; 330, fixed block; 340, cylinder; 350, L-shaped plate. Detailed Embodiment
[0032] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0033] Please refer to Figures 1-6, in the embodiment of the present utility model, the bucket structure of a loader includes a bucket body 100, a cleaning mechanism 200, and a protection mechanism 300. A sliding through-hole 101 is formed at the top of the bucket body 100, and a communication hole 102 is formed at one end of the top of the bucket body 100; the cleaning mechanism 200 is fixed to the top of the bucket body 100 for cleaning the inside of the bucket body 100; the protection mechanism 300 is fixed to the top of the bucket body 100 for protecting the cleaning mechanism 200.
[0034] Specifically, the protection mechanism 300 is used to protect the unused cleaning mechanism 200. When the cleaning mechanism 200 needs to be used, by opening the protection mechanism 300, and using the cleaning mechanism 200, it is convenient to flush the used bucket body 100, making the use more convenient.
[0035] Embodiment 1
[0036] As Figures 3-5 shown, in this embodiment, the cleaning mechanism 200 includes: a water tank 210, the bottom of which is fixedly connected to the outer side wall of the top of the bucket body 100, and fixing pipes 211 are fixedly connected and communicated at both ends of the outer side wall of the water tank 210; a water pump 220, the bottom of which is fixedly connected to the outer side wall of the top of the bucket body 100; a three-way pipe 230, the bottom of which is fixedly connected and communicated with the water outlet end of the water pump 220, and conveying pipes 231 are fixedly connected and communicated at both ends of the three-way pipe 230, and one end of the conveying pipe 231 passes through the side wall of the bucket body 100 and is located inside the bucket body 100; a water suction pipe 240, one end of which is fixedly connected to the water suction end of the water pump 220, and the other end of the water suction pipe 240 passes through the side wall of the water tank 210 and extends into the inside of the water tank 210; a circular pipe 270, both ends of which are rotatably connected to the inner side wall of the bucket body 100, the outer side wall of the circular pipe 270 is fixedly connected and communicated with one end of the two conveying pipes 231, a plurality of high-pressure nozzles 272 are fixedly connected and communicated uniformly on the circular pipe 270, supporting rings 290 are rotatably connected to the outer side walls at both ends of the circular pipe 270, and one side of the supporting ring 290 is fixedly connected to the inner side wall of the water tank 210. An external thread 212 is formed at one end of the outer side wall of the fixing pipe 211, and a sealing cover 213 is screwed and connected at the position corresponding to the external thread 212 of the fixing pipe 211.
[0037] In this embodiment, it is convenient to inject water into the water tank 210 by using the fixing pipe 211, and it is convenient to block the fixing pipe 211 by using the cooperation of the sealing cover 213 and the external thread 212. Then, by starting the water pump 220, it is convenient to convey the water inside the water tank 210 to the inside of the three-way pipe 230 by using the water pump 220 and the water suction pipe 240, and it is convenient to inject water into the circular pipe 270 by using the two conveying pipes 231, and it is convenient to spray the water inside the circular pipe 270 by using the plurality of high-pressure nozzles 272, so as to facilitate flushing the bucket body 100 by using the sprayed water.
[0038] AsFigures 3-5 As shown, in this embodiment, a shielding shell 250 is provided at the top of the water tank 210, and one side of the shielding shell 250 is fixedly connected to the outer side wall of the top of the bucket body 100. A motor 260 is fixedly connected to one inner side wall of the shielding shell 250, and the output end of the motor 260 is fixedly connected to a rotating rod 261. A first pulley 262 is fixedly sleeved on the outer side wall of the rotating rod 261. A second pulley 271 is fixedly sleeved on the outer side wall of one end of the round tube 270, and a belt 280 is drivingly connected between the second pulley 271 and the first pulley 262. The belt 280 is located inside the communication hole 102.
[0039] During specific implementation, by starting the motor 260, the motor 260 drives the rotating rod 261 and the first pulley 262 to rotate, and the belt 280 is used to drive the second pulley 271 and the round tube 270 to deflect, so as to facilitate adjusting the flushing direction of the high-pressure nozzle 272, thereby improving the flushing effect of the cleaning mechanism 200.
[0040] Embodiment Two
[0041] On the basis of Embodiment One, in order to protect the round tube 270 and multiple high-pressure nozzles 272 on the cleaning mechanism 200, to prevent the soil, gravel, etc. carried during the use of the bucket body 100 from crushing the round tube 270 and multiple high-pressure nozzles 272.
[0042] As Figure 6 shown, in this embodiment, the protection mechanism 300 includes a fixing plate 310 and a moving plate 320, which are fixedly connected to the inner side wall of the top of the bucket body 100 at the top and both ends; the moving plate 320 is slidably connected to the sliding through hole 101, the top of the moving plate 320 contacts the bottom of the fixing plate 310, a fixing block 330 is provided at the middle position of the top of the moving plate 320, the fixing block 330 is fixedly connected to the outer side wall of the top of the bucket body 100, and a cylinder 340 is fixedly connected to one side of the fixing block 330. The output end of the cylinder 340 is fixedly connected to an L-shaped plate 350, and one end of the L-shaped plate 350 is fixedly connected to the moving plate 320.
[0043] During specific implementation, the fixing plate 310 and the moving plate 320 are used to shield and protect the round tube 270 and multiple high-pressure nozzles 272, preventing the soil, gravel, etc. carried during the use of the bucket body 100 from crushing the round tube 270 and multiple high-pressure nozzles 272. When the cleaning mechanism 200 needs to be used, by starting the cylinder 340, the cylinder 340 is used to push the L-shaped plate 350 and the moving plate 320 to move, exposing the round tube 270 and multiple high-pressure nozzles 272, thereby facilitating the use of the cleaning mechanism 200.
[0044] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.
[0045] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. The bucket structure of the loader is characterized by: include: A bucket body (100), wherein a sliding through hole (101) is provided at the top of the bucket body (100), and a connecting hole (102) is provided at one end of the top of the bucket body (100); A cleaning mechanism (200) is fixed on the top of the bucket body (100) and is used to clean the interior of the bucket body (100); The protection mechanism (300) is fixed on the top of the bucket body (100) and is used to protect the cleaning mechanism (200).
2. The bucket structure of a loader according to claim 1, characterized in that: The cleaning mechanism (200) comprises: A water tank (210) having a bottom fixedly connected to the outer side wall of the top of the bucket body (100), and both ends of the outer side wall of the water tank (210) are connected and fixedly connected with a fixed pipe (211); A water pump (220), the bottom of which is fixedly connected to the outer side wall of the top of the bucket body (100); A three-way pipe (230) whose bottom is connected and fixed to the water outlet of the water pump (220); both ends of the three-way pipe (230) are connected and fixed to a delivery pipe (231); and one end of the delivery pipe (231) passes through the side wall of the bucket body (100) and is located inside the bucket body (100); A water pumping pipe (240), one end of which is connected and fixed to the water pumping end of the water pump (220), and the other end of which passes through the side wall of the water tank (210) and extends to the interior of the water tank (210); The circular tube (270) has two ends rotatably connected to the inner wall of the bucket body (100), the outer wall of the circular tube (270) is connected and fixed to one end of two conveying pipes (231), and a plurality of high-pressure nozzles (272) are evenly connected and fixed on the circular tube (270).
3. The bucket structure of a loader according to claim 2, characterized in that: The outer side walls at both ends of the circular tube (270) are rotatably connected to support rings (290), and one side of the support ring (290) is fixedly connected to the inner side wall of the water tank (210).
4. The bucket structure of a loader according to claim 2, characterized in that: An external thread (212) is formed at one end of the outer wall of the fixing tube (211), and a sealing cover (213) is screwed and connected to the fixing tube (211) at a position corresponding to the external thread (212).
5. The bucket structure of a loader according to claim 2, characterized in that: A shielding shell (250) is provided on the top of the water tank (210), and one side of the shielding shell (250) is fixedly connected to the outer side wall of the top of the bucket body (100), an inner side wall of the shielding shell (250) is fixedly connected to a motor (260), and the output end of the motor (260) is fixedly connected to a rotating rod (261), a pulley 1 (262) is sleeved and fixed on the outer side wall of the rotating rod (261), a pulley 2 (271) is sleeved and fixed on the outer side wall of one end of the circular tube (270), and a belt (280) is connected between the pulley 2 (271) and the pulley 1 (262) for transmission, and the belt (280) is located inside the connecting hole (102).
6. The bucket structure of a loader according to claim 1, characterized in that: The protection mechanism (300) comprises: A fixing plate (310), the top and both ends of which are fixedly connected to the inner side wall of the top of the bucket body (100); The movable plate (320) is slidably connected to the sliding through hole (101), and the top of the movable plate (320) is in contact with the bottom of the fixed plate (310).
7. The bucket structure of a loader according to claim 6, characterized in that: A fixed block (330) is provided at the middle position of the top of the movable plate (320), the fixed block (330) is fixedly connected to the outer side wall of the top of the bucket body (100), and a cylinder (340) is fixedly connected to one side of the fixed block (330), an L-shaped plate (350) is fixedly connected to the output end of the cylinder (340), and one end of the L-shaped plate (350) is fixedly connected to the movable plate (320).