Low-vibration speed reducer
By setting up a support mechanism on the chassis of the reducer and clamping the motor, the service life problem of existing reducers due to motor vibration is solved, and the effects of low vibration, low noise and high service life are achieved.
Patent Information
- Application Number
- CN202421824414.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-31
AI Technical Summary
Existing reducers are prone to vibration when the motor is not maintained or works for a long time, resulting in a reduction in the overall service life of the equipment.
A low vibration reducer is designed to clamp the motor to reduce vibration by providing a support mechanism on the chassis, including a slide chute, a slide, a load bearing plate and a stabilizer plate.
It effectively reduces the vibration of the reducer, reduces operating noise, improves the service life of the equipment, and is adapted to motors of different specifications.
Smart Images

Figure CN223019347U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of speed reducers, in particular to a low-vibration speed reducer. Background Art
[0002] A speed reducer is an important mechanical transmission device, mainly composed of gears (worm and worm gear), a box body, bearings and other main components. Its working principle is to achieve speed matching and torque transmission between the prime mover and the working machine through gear meshing or worm and worm gear transmission.
[0003] As shown in the speed reducers of models YTC501 or YTC502, a motor is assembled on the speed reducer, and the reduction box in the speed reducer is generally installed on the installation platform through bolts;
[0004] When the motor lacks maintenance or has been working for a long time, vibrations will occur. Since the motor is only fixed to the reduction box by bolts, obvious amplitudes are likely to occur at the unfixed end of the motor. The amplitudes are transmitted to the reduction box and will reduce the overall service life of the equipment. Therefore, improvements are needed. Summary of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a low-vibration speed reducer to solve the problems mentioned in the above background art.
[0006] The utility model provides the following technical solution: A low-vibration speed reducer includes a chassis and a reduction box connected to the chassis. An input motor flange adapter plate is arranged inside the left side surface of the reduction box. A supporting mechanism is arranged on the chassis. The supporting mechanism includes a chute arranged inside the chassis. A sliding plate is slidably connected left and right inside the chute. The upper side surface of the sliding plate is hinged with a bearing plate. The upper end of the bearing plate is hinged with a stabilizing plate. A locking component for locking the angle of the bearing plate is also arranged on the upper side surface of the sliding plate;
[0007] Bolt mounting holes are arranged inside the chassis. There are four bolt mounting holes, which are distributed in two columns left and right. The bolt mounting holes on the left are arranged inside the lower side surface of the chute. Two through grooves are arranged front and back inside the sliding plate. The two through grooves and the two bolt mounting holes distributed front and back inside the chute are in the same front-back position. A bolt is also included. The bolt passes through the support rod and the bolt mounting hole.
[0008] Preferably, the locking component includes a support rod installed on the upper side surface of the sliding plate. The upper end of the support rod is hinged with a support plate. A support mechanism for controlling the up and down position of the support rod is also included.
[0009] Preferably, the support mechanism includes a sleeve plate fixed to the sliding plate. An up-and-down through lifting groove for accommodating the support rod is provided in the sleeve plate. A lifting rod is rotatably connected in the lifting groove. The lifting rod is upwardly inserted into and threadedly connected to the support rod. A rotating shaft is rotatably connected in the side surface of the lifting groove. The rotating shaft extends outside the sleeve plate, and a rotating handle is installed at the end of the rotating shaft. The rotating shaft is connected to the lifting rod through a bevel gear set.
[0010] Preferably, a convex platform is fixedly provided on the upper side surface of the sliding plate. An arc-shaped groove for accommodating the rotating shaft is provided in the upper side surface of the convex platform. A through first pin hole is provided in the rotating shaft, and a second pin hole is provided in the arc-shaped groove. A pin is commonly inserted into the first pin hole and the second pin hole.
[0011] Preferably, taking the axis of the arc-shaped groove as the center, not less than three second pin holes are equiangularly arranged in the arc-shaped groove.
[0012] Preferably, a plurality of convex plates distributed left and right are provided in the side surface of the support plate away from the support rod. A plurality of grooves are equidistantly arranged left and right in the side surface of the bearing plate close to the support plate, and the grooves are adapted to the shapes of the convex plates.
[0013] Preferably, it further includes a lower pressing plate. The lower pressing plate is connected to the stabilizing plate through bolts, and the lower pressing plate is located above the stabilizing plate.
[0014] The utility model provides a low-vibration speed reducer, which has the following beneficial effects:
[0015] The utility model includes a chassis and a speed reduction box. When the chassis in the utility model is installed on an installation platform and a motor is installed, the utility model can clamp the motor located outside the speed reduction box, reduce its vibration, and further reduce the vibration of the whole utility model, reduce the running noise, and improve the service life.
[0016] The speed reduction box in the utility model can be adapted to motors of different specifications, and the sliding plate in the chassis can adjust its position. Furthermore, the different-specification motors can be clamped by the supporting mechanism to reduce their vibration, improving the scope of application. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic external view of the utility model (after installing the motor);
[0018] Figure 2 is Figure 1 the enlarged schematic view of part A in
[0019] Figure 3 is Figure 2 the schematic view of the structure inside the sleeve plate in
[0020] In the figure:
[0021] 11. Chassis; 12. Gearbox; 13. Motor flange plate; 14. Slide; 15. Slide plate; 16. Load-bearing plate; 17. Stabilizing plate; 18. Bolt mounting hole; 19. Support rod; 20. Support plate; 21. Sleeve plate; 22. Lifting groove; 23. Rotating shaft; 24. Boss; 25. Arc groove; 26. Lifting rod; 27. Boss plate; 31. Through groove; 32. Latch; 41. Lower pressure plate. DETAILED DESCRIPTION
[0022] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.
[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0025] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] Reference Figures 1-3, according to an embodiment of a low-vibration speed reducer of the present utility model, it includes a chassis 11 and a speed reduction box 12 connected to the chassis 11. An input motor flange adapter plate 13 is provided inside the left side surface of the speed reduction box 12. When a motor is installed on the motor flange adapter plate 13, the output shaft in the speed reduction box 12 outputs with high torque and low speed.
[0027] In order to prevent the motor installed on the motor flange adapter plate 13 from vibrating, a supporting mechanism is provided on the chassis 11. The supporting mechanism includes a chute 14 provided inside the chassis 11. A sliding plate 15 is slidably connected left and right inside the chute 14. A bearing plate 16 is hinged to the upper side surface of the sliding plate 15. A stabilizing plate 17 is hinged to the upper end of the bearing plate 16. The stabilizing plate 17 is used to abut against and support the motor. A locking assembly for locking the angle of the bearing plate 16 is further provided on the upper side surface of the sliding plate 15. In addition, it includes a lower pressing plate 41. The lower pressing plate 41 is connected to the stabilizing plate 17 by bolts, and the lower pressing plate is located on the upper side of the stabilizing plate 17. The motor will be clamped and locked by the lower pressing plate 41 and the stabilizing plate 17;
[0028] Bolting holes for fixing the position of the chassis 11 are provided inside the chassis 11. There are four such bolting holes, which are distributed in two columns left and right. The left bolting holes are provided inside the lower side surface of the chute 14. Two through slots 31 are provided front and back inside the sliding plate 15. The two through slots 31 and the two bolting holes distributed front and back inside the chute 14 are in the same front-back position. A bolt is also included. When it is necessary to install the low-vibration speed reducer on an installation platform, the staff first adjusts the position of the sliding plate 15, and then passes the bolt through the through slot 31 and the bolting hole and tightens it. At this time, the sliding plate 15 is locked in position relative to the chassis 11, and the chassis 11 is fixedly installed.
[0029] In addition, in this embodiment, the locking component includes a support rod 19 mounted on the upper side of the sliding plate 15. The upper end of the support rod 19 is hinged with a support plate 20, and the support plate 20 is used to support against the bearing plate 16. It also includes a support mechanism for controlling the up and down position of the support rod 19. The support mechanism includes a sleeve plate 21 fixed on the sliding plate 15. An upwardly penetrating lifting groove 22 is provided in the sleeve plate 21. A lifting rod 26 is rotatably connected in the lifting groove 22. The lifting rod 26 is inserted upward and threadedly connected into the support rod 19. A rotating shaft 23 is rotatably connected to the side surface of the lifting groove 22. The rotating shaft 23 extends outside the sleeve plate 21, and a rotating handle is installed at the end of the rotating shaft 23. The rotating shaft 23 is connected to the lifting rod 26 through a bevel gear set. The staff can drive the rotation of the rotating shaft 23 by rotating the rotating handle. When the rotating shaft 23 rotates, it will drive the rotation of the lifting rod 26 through the bevel gear set, and further make the support rod 19 move up and down. When the stabilizing plate 17 abuts against the motor installed on the motor flange adapter plate 13, and the support plate 20 supports and adheres to the bearing plate 16, the motor can be supported and the vibration can be reduced.
[0030] It should be additionally noted that when rotating the rotating handle, the staff needs to control the support rod 19 and prevent it from rotating.
[0031] In addition, in order to prevent the rotating handle from loosening when the entire chassis 11 vibrates, a convex platform 24 is fixedly provided on the upper side of the sliding plate 15. An arc-shaped groove 25 for accommodating the rotating shaft 23 is provided in the upper side surface of the convex platform 24. A through first pin hole is provided in the rotating shaft 23, and a second pin hole is provided in the arc-shaped groove 25. A pin 32 is commonly inserted into the first pin hole and the second pin hole. After the pin 32 is inserted, it will be difficult for the rotating shaft 23 to rotate again.
[0032] In order to make the control more accurate, taking the axis of the arc-shaped groove 25 as the center, no less than three second pin holes are equiangularly arranged in the arc-shaped groove 25.
[0033] In order to prevent relative movement from occurring after the support plate 20 adheres to the bearing plate 16, a plurality of convex plates distributed left and right are provided in the side surface of the support plate 20 away from the support rod 19. A plurality of grooves are equidistantly arranged left and right in the side surface of the bearing plate 16 close to the support plate 20, and the grooves are adapted to the shape of the convex plates. The convex plates can be inserted into the grooves to lock the relative position of the bearing plate 16 relative to the support plate 20.
[0034] The above are only specific embodiments of the present utility model, but the technical features of the present utility model are not limited thereto. Any changes or modifications made by those skilled in the art within the scope of the present utility model are covered by the patent scope of the present utility model.
Claims
1. A low-vibration reducer, comprising a chassis (11) and a reduction box (12) connected to the chassis (11), wherein an input motor flange connection plate (13) is provided on the left side of the reduction box (12), characterized in that: The chassis (11) is provided with a supporting mechanism, the supporting mechanism comprising a slide groove (14) provided in the chassis (11), a slide plate (15) being slidably connected to the inside of the slide groove (14) and a bearing plate (16) being hingedly connected to the upper side of the slide plate (15), a stabilizing plate (17) being hingedly connected to the upper end of the bearing plate (16), and a locking component for locking the angle of the bearing plate (16) being further provided on the upper side of the slide plate (15); The chassis (11) is provided with bolt mounting holes, wherein four bolt mounting holes are arranged in two rows on the left and right sides, and the bolt mounting holes on the left side are arranged on the lower side of the slide groove (14). The slide plate (15) is provided with two through grooves (31) distributed front and back, and the two through grooves (31) and the two bolt mounting holes distributed front and back in the slide groove (14) are located at the same front and back positions, and also include bolts, which penetrate the through grooves (31) and the bolt mounting holes.
2. A low vibration reducer according to claim 1, characterized in that: The locking assembly comprises a support rod (19) mounted on the upper side of the slide plate (15), the upper end of the support rod (19) being hingedly connected to a support plate (20), and also comprises a support mechanism for controlling the upper and lower positions of the support rod (19).
3. A low vibration reducer according to claim 2, characterized in that: The support mechanism comprises a sleeve plate (21) fixed on the slide plate (15), a lifting groove (22) penetrating upwards to accommodate the support rod (19) is provided in the sleeve plate (21), a lifting rod (26) is rotatably connected in the lifting groove (22), the lifting rod (26) is inserted upwards and is threadedly connected in the support rod (19), a rotating shaft (23) is rotatably connected in the side surface of the lifting groove (22), the rotating shaft (23) extends to the outside of the sleeve plate (21), and a rotary handle is provided at the end of the rotating shaft (23), and the rotating shaft (23) is connected to the lifting rod (26) through a bevel gear set.
4. A low vibration reducer according to claim 3, characterized in that: A boss (24) is fixedly provided on the upper side of the slide plate (15), an arc-shaped groove (25) for accommodating the rotating shaft (23) is provided in the upper side of the boss (24), a through No. 1 plug hole is provided in the rotating shaft (23), and a No. 2 plug hole is provided in the arc-shaped groove (25), and a plug (32) is inserted into both the No. 1 plug hole and the No. 2 plug hole.
5. A low vibration reducer according to claim 4, characterized in that: With the axis of the arc-shaped groove (25) as the center, no less than three No. 2 pin holes are arranged at equal angles in the arc-shaped groove (25).
6. A low vibration reducer according to claim 2, characterized in that: A plurality of convex plates distributed left and right are provided in the side surface of the support plate (20) away from the support rod (19), and a plurality of grooves are provided in the side surface of the bearing plate (16) close to the support plate (20) at equal distances left and right, and the grooves are adapted to the shape of the convex plates.
7. The low vibration reducer according to claim 1, characterized in that: It also includes a lower pressing plate (41), the lower pressing plate (41) being connected to the stabilizing plate (17) via bolts, and the lower pressing plate being located on the upper side of the stabilizing plate (17).