Biomass boiler deslagging device
By introducing heat exchangers and crushing mechanisms into the biomass boiler slag discharge device, the problem that existing devices cannot effectively utilize biomass boiler ash slag is solved, and energy-saving heat exchange and crushing treatment of high-temperature slag is realized, and the utilization rate of slag is improved.
Patent Information
- Application Number
- CN202421609540.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The existing biomass boiler slag discharge device lacks a high-temperature slag treatment structure for cooling and heat exchange and agglomerated slag crushing pretreatment structure, which leads to the inability to effectively utilize the ash slag produced by the biomass boiler, reducing the utilization rate of slag.
A biomass boiler slag discharge device is designed, including a slag connection bucket with a heat exchanger and a crushing mechanism. The high-temperature slag is cooled and heat exchanged through the heat exchanger, and the agglomerated slag after cooling is crushed through the crushing mechanism to achieve uniform spiral output of the ash slag.
Through the design of this device, energy-saving heat exchange and cooling treatment of high-temperature slag of biomass boiler is realized, and the slag is agglomerated and crushed, which facilitates the reuse of resource fertilization and improves the utilization rate of slag.
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Figure CN223020317U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag discharging of biomass boilers, and particularly relates to a slag discharging device for biomass boilers. Background Technique
[0002] A biomass boiler is a boiler device that uses biomass fuel for combustion. The fuel is fed into the furnace by a screw feeder, where it is gradually preheated, dried, ignited, and burned under the action of high-temperature flue gas and primary air. A large amount of volatile matter is released during this process, and the combustion is intense. After the generated high-temperature flue gas flushes the main heating surface of the boiler, it enters the economizer and air preheater of the boiler's tail heating surface, then enters the dust collector, and finally is discharged into the atmosphere through the chimney. The unvaporized fuel moves towards the rear of the grate until it is completely burned, and finally a small amount of ash residue falls into the slag discharge port behind the grate. Biomass boilers will generate a large amount of ash residue after combustion, and a common biomass boiler slag discharging device is usually used for the slag discharging treatment of automatically outputting and discharging the slag collected at the slag discharge port.
[0003] In the prior art, the biomass boiler slag discharging device does not have a high-temperature slag treatment structure for cooling and heat exchange and a pre-treatment structure for crushing agglomerated slag. It is not convenient to cool and utilize the high-temperature ash residue generated by the biomass boiler for heat exchange and energy conservation. At the same time, when encountering slag ash with insufficient cooling of softened or molten ash particles, it cannot be pulverized, so it is not convenient to uniformly screw out the ash residue for full reuse of resource fertilization, and thus it is impossible to improve the utilization rate of the biomass boiler slag.
[0004] Therefore, it is necessary to design a biomass boiler slag discharging device to solve the above-mentioned problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a biomass boiler slag discharging device, which adds a high-temperature slag treatment structure for cooling and heat exchange and a pre-treatment structure for crushing agglomerated slag to the designed biomass boiler slag discharging device, so as to facilitate the full reuse of uniformly screwing out the ash residue for resource fertilization, improve the utilization rate of the biomass boiler slag, and thus solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A biomass boiler slag discharging device, comprising a slag discharging device main body. Inside the slag discharging device main body, a control cavity and a slag conveying cavity are sequentially arranged from left to right. A first motor is embedded and installed on one side of the control cavity close to the slag conveying cavity. A first bearing seat is installed on the inner wall of the slag conveying cavity far from the first motor. A slag conveying screw is rotatably installed between the output end of the first motor and the side adjacent to the first bearing seat. A controller panel is embedded and installed inside the control cavity on the front surface of the slag discharging device main body. A slag discharging valve pipe is installed through the inside of the slag conveying cavity at the left side of the bottom of the slag discharging device main body. A slag inlet is opened through the inside of the slag conveying cavity at the top of the slag discharging device main body. A crushing mechanism is installed through the inside of the slag inlet at the top of the slag discharging device main body. A slag receiving hopper is installed on the top of the crushing mechanism. A heat exchanger is installed inside the slag receiving hopper. An inlet liquid pump and an outlet liquid pump that are connected through the heat exchanger are sequentially installed on the right side of the top of the slag discharging device main body from front to back.
[0008] As a preferred solution of the present utility model, a crushing pair roll is installed inside the crushing mechanism. A second motor is embedded and connected to one end of the crushing pair roll on the left side of the crushing mechanism. A second bearing seat is rotatably connected between the inner wall of the crushing mechanism and the other end of the crushing pair roll. Crushing tooth plates are installed at the front and rear ends of the inner wall of the crushing mechanism.
[0009] As a preferred solution of the present utility model, a connecting square pipe is provided at the top of the slag receiving hopper.
[0010] As a preferred solution of the present utility model, an inlet liquid channel and an outlet liquid channel are sequentially arranged through the right side of the slag discharging device main body inside the right side of the heat exchanger. The output pipeline of the inlet liquid pump is connected through to the inlet liquid channel, and the input pipeline of the outlet liquid pump is connected through to the outlet liquid channel.
[0011] As a preferred solution of the present utility model, a heat exchange pipe is connected between the inlet liquid channel and the outlet liquid channel through the inside of the heat exchanger, and a plurality of heat exchange pipes are equidistantly distributed along the height direction of the heat exchanger.
[0012] As a preferred solution of the present utility model, a display screen and a plurality of control buttons are provided on the controller panel, and the controller panel is electrically connected to the first motor, the crushing mechanism, the inlet liquid pump, and the outlet liquid pump.
[0013] Beneficial effects: In view of the problem that the slag discharging device of biomass boilers in the prior art does not have a high-temperature slag treatment structure for cooling and heat exchange and a pre-treatment structure for crushing agglomerated slag, which makes it inconvenient to screw out uniform ash slag for full reuse of resource fertilization, and thus unable to improve the utilization rate of biomass boiler slag. In the present utility model, by providing a slag receiving hopper with a heat exchanger, it is convenient to conduct energy-saving heat exchange utilization and cooling treatment on the high-temperature slag generated by the biomass boiler, and through the provided crushing mechanism, the slag after cooling and heat exchange can be crushed and agglomerated, so as to facilitate the screw conveyor to conduct screw output slag discharging treatment. The structure is simple and has a high-temperature slag treatment structure for cooling and heat exchange and a pre-treatment structure for crushing agglomerated slag, thus facilitating the full reuse of uniform ash slag for resource fertilization by screw output, and further improving the utilization rate of the slag discharged from the biomass boiler. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 Fig. 6 is an overall three-dimensional view of a slag discharging device of a biomass boiler of the present utility model;
[0015] Figure 2 Fig. 10 is a schematic diagram of the overall internal structure of a slag discharging device of a biomass boiler of the present utility model;
[0016] Figure 3 Fig. 14 is a side view of the slag receiving hopper of a slag discharging device of a biomass boiler of the present utility model;
[0017] Figure 4 Fig. 18 is a schematic diagram of the top view connection structure of a heat exchanger, a liquid inlet channel, a liquid outlet channel, heat exchange tubes, a liquid inlet pump, and a liquid outlet pump of a slag discharging device of a biomass boiler of the present utility model.
[0018] In the figures: 1. Main body of the slag discharging device; 101. Control chamber; 102. Slag conveying chamber; 103. Inlet slag port; 104. Slag discharging valve pipe; 2. First motor; 3. First bearing seat; 4. Slag conveying screw; 5. Crushing mechanism; 501. Crushing roller; 502. Second motor; 503. Second bearing seat; 504. Crushing tooth plate; 6. Slag receiving hopper; 601. Connecting square pipe; 7. Heat exchanger; 701. Liquid inlet channel; 702. Liquid outlet channel; 703. Heat exchange tube; 8. Liquid inlet pump; 9. Liquid outlet pump; 10. Controller panel. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0020] To facilitate the understanding of the present utility model, the following will provide a more comprehensive description of the present utility model with reference to the relevant content. Several embodiments of the present utility model are given. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.
[0021] It should be noted that when an element is referred to as being "fixedly installed on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the description of the present utility model in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0023] Please refer to Figures 1-4 , the present utility model provides a technical solution:
[0024] A biomass boiler slag discharging device, comprising a slag discharging device main body 1. Inside the slag discharging device main body 1, a control cavity 101 and a slag conveying cavity 102 are successively arranged from left to right. A first motor 2 is embedded and installed on one side of the control cavity 101 close to the slag conveying cavity 102. A first bearing seat 3 is installed on the inner wall of the slag conveying cavity 102 away from the first motor 2. A slag conveying screw 4 is rotatably installed between the output end of the first motor 2 and the adjacent side of the first bearing seat 3. A controller panel 10 is embedded and installed inside the control cavity 101 on the front surface of the slag discharging device main body 1. A display screen and a plurality of control buttons are arranged on the controller panel 10, and the controller panel 10 is electrically connected to the first motor 2, a crushing mechanism 5, a liquid inlet pump 8 and a liquid outlet pump 9. A slag discharging valve pipe 104 is installed through the inside of the slag conveying cavity 102 at the left side of the bottom of the slag discharging device main body 1. A slag inlet 103 is opened through the inside of the slag conveying cavity 102 at the top of the slag discharging device main body 1. A crushing mechanism 5 is installed through the inside of the slag inlet 103 at the top of the slag discharging device main body 1. A slag receiving hopper 6 is installed on the top of the crushing mechanism 5. A connecting square pipe 601 is arranged on the top of the slag receiving hopper 6. A heat exchanger 7 is installed inside the slag receiving hopper 6. A liquid inlet pump 8 and a liquid outlet pump 9 that are connected through the heat exchanger 7 are successively installed on the top right side of the slag discharging device main body 1 from front to back.
[0025] Specifically, an inlet liquid channel 701 and an outlet liquid channel 702 are successively arranged from front to back and penetrate through the right side of the slag discharging device main body 1 on the right side of the heat exchanger 7. A through connection is made between the output pipeline of the inlet liquid pump 8 and the inlet liquid channel 701, and a through connection is made between the input pipeline of the outlet liquid pump 9 and the outlet liquid channel 702. A heat exchange tube 703 is connected between the inlet liquid channel 701 and the outlet liquid channel 702 and penetrates through the heat exchanger 7. Moreover, a plurality of heat exchange tubes 703 are equidistantly distributed along the height direction of the heat exchanger 7. By providing the slag receiving hopper 6 with the heat exchanger 7, it is convenient to conduct energy-saving heat exchange utilization and cooling treatment on the high-temperature slag generated by the biomass boiler.
[0026] Preferably, a crushing pair roller 501 is installed inside the crushing mechanism 5. One end of the crushing pair roller 501 is embedded and connected to the left side of the crushing mechanism 5, and a second motor 503 is installed. A second bearing seat 502 is rotatably connected between the inner wall of the crushing mechanism 5 and the other end of the crushing pair roller 501. Crushing tooth plates 504 are installed at the front and rear ends of the inner wall of the crushing mechanism 5. By providing the crushing mechanism 5, the agglomerated slag after temperature reduction and heat exchange can be subjected to agglomerate breaking treatment, thus facilitating the spiral output and slag discharging treatment by the slag conveying screw 4.
[0027] In summary, the utility model not only has a simple structure but also has a high-temperature slag treatment structure for temperature reduction and heat exchange and a pre-treatment structure for crushing agglomerated slag, thus facilitating the full reuse of resources for fertilization by uniformly spirally outputting the ash slag, and further improving the utilization rate of the slag discharged from the biomass boiler, which is very practical.
[0028] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A slag discharge device for a biomass boiler, comprising a slag discharge device body (1), characterized in that The slag discharge device body (1) is provided with a control chamber (101) and a slag conveying chamber (102) in sequence from left to right; a first motor (2) is embedded and installed on a side of the control chamber (101) close to the slag conveying chamber (102); a first bearing seat (3) is installed on a side of the inner wall of the slag conveying chamber (102) away from the first motor (2); a slag conveying screw (4) is rotatably installed between the output end of the first motor (2) and a side adjacent to the first bearing seat (3); a controller panel (10) is embedded and installed on the front side of the slag discharge device body (1); A slag discharge valve pipe (104) is installed on the left side of the bottom of the body (1) and passes through the interior of the slag delivery chamber (102); a slag inlet (103) is opened on the top of the slag discharge device body (1) and passes through the interior of the slag delivery chamber (102); a crushing mechanism (5) is installed on the top of the slag discharge device body (1) and passes through the interior of the slag inlet (103); a slag receiving bucket (6) is installed on the top of the crushing mechanism (5); a heat exchanger (7) is installed inside the slag receiving bucket (6); and a liquid inlet pump (8) and a liquid outlet pump (9) that pass through and connect to the heat exchanger (7) are installed on the right side of the top of the slag discharge device body (1) and in sequence from front to back.
2. A slag discharge device for a biomass boiler according to claim 1, characterized in that: A crushing roller pair (501) is installed inside the crushing mechanism (5); a second motor (503) is installed on one end of the crushing roller pair (501) embedded in and connected to the left side of the crushing mechanism (5); a second bearing seat (502) is rotatably connected between the inner wall of the crushing mechanism (5) and the other end of the crushing roller pair (501); and crushing tooth plates (504) are installed at the front and rear ends of the inner wall of the crushing mechanism (5).
3. A slag discharge device for a biomass boiler according to claim 1, characterized in that: A connecting square tube (601) is provided on the top of the slag receiving bucket (6).
4. A slag discharge device for a biomass boiler according to claim 1, characterized in that: The interior of the right side of the heat exchanger (7) is provided with a liquid inlet channel (701) and a liquid outlet channel (702) which are sequentially connected to the right side of the slag discharge device body (1) from front to back, the output pipeline of the liquid inlet pump (8) is connected to the liquid inlet channel (701), and the input pipeline of the liquid outlet pump (9) is connected to the liquid outlet channel (702).
5. A slag discharge device for a biomass boiler according to claim 4, characterized in that: A heat exchange tube (703) is connected between the liquid inlet channel (701) and the liquid outlet channel (702) inside the heat exchanger (7), and a plurality of the heat exchange tubes (703) are evenly spaced and arranged along the height direction of the heat exchanger (7).
6. The slag discharge device for a biomass boiler according to claim 1, characterized in that: The controller panel (10) is provided with a display screen and a plurality of control buttons, and the controller panel (10) is electrically connected to the first motor (2), the pulverizing mechanism (5), the liquid inlet pump (8) and the liquid outlet pump (9).