Airtightness detection for sewage tank of charging seat

By designing a charging seat sewage tank airtight detection system, the problem of manual operation in the existing technology is solved, and the automatic and efficient detection of sewage tank airtightness detection is realized.

CN223021483UActive Publication Date: 2025-06-24SUZHOU ZHONGLONG ELECTRICAL & MECHANICAL PARTS CO LTD
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Patent Information

Application Number
CN202422273447.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-06-24
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The existing airtightness detection requires manual operation, which is time-consuming and labor-intensive, and the inspection content is limited, making it impossible to achieve automated and efficient inspection.

Method used

A charging base sewage tank airtight detection system is designed, including a workbench mechanism, a detection mechanism, a probe mechanism and a display mechanism. The sewage tank is fixed to the workbench through the positioning block and the chute. The detection mechanism blocks the water outlet and fills it with gas. The probe mechanism detects the integrity of the water level gauge circuit and the display mechanism displays the detection results.

Benefits of technology

It realizes the automation of airtightness detection of sewage tanks, improves detection efficiency, reduces the time and energy of manual operation, and expands the coverage of inspection content.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223021483U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of airtightness detection, and particularly discloses a charging seat sewage tank airtightness detection device, which comprises a workbench mechanism, a fixing mechanism, a detection mechanism, a probe mechanism, a case device, a display mechanism and a sewage tank main body, the sewage tank main body is placed in the clamping groove in the positioning block, an operator controls the fixing mechanism to move downwards through the control button to press the sewage tank main body in the clamping groove, the detection mechanism operates to block the water outlet of the sewage tank main body, and gas is filled into the sewage tank main body; the probe mechanism operates to be tightly attached to a water level gauge wiring metal position of the sewage tank main body and is electrified to detect whether a water level gauge circuit is intact or not, a detection result is displayed through the display mechanism, after detection is completed, the fixing mechanism, the detection mechanism and the probe mechanism reset to loosen the sewage tank main body, and detection is operated. Automation of the equipment is realized, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of airtight detection, and more specifically to the airtight detection of the sewage tank of a charging base. Background Art

[0002] A floor washer is a cleaning machine suitable for cleaning hard floors while sucking up sewage and taking the sewage away from the site. It is widely used in places with broad hard floors such as stations, docks, airports, workshops, warehouses, schools, hospitals, restaurants, shopping malls, etc. The concept of cleaning with machines instead of manpower has taken root in people's hearts. The sewage tank is an important component of the floor washer. It is small in volume and is generally installed at the position of the charging base of the floor washer for storing sewage. During the production and processing of the sewage tank, in order to ensure the quality of the sewage tank, it is necessary to conduct airtightness detection on the sewage tank. During the test process, the detector will apply a certain pressure to the inside of the water tank and monitor the pressure change inside the water tank in real time. If there is a leakage problem in the water tank, its internal pressure will change. The detector can quickly capture this change and send an alarm to the operator through a display screen or an indicator light, etc.

[0003] For the above technical solution, in the existing airtightness detection, it is necessary to manually place the sewage tank in a suitable position and block the water outlet of the sewage tank to fill it with gas, and detect the internal air pressure change in real time to achieve the airtightness detection of the sewage tank. The operation is time-consuming and laborious, and the detection content is limited. Summary of the Utility Model

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides an airtight detection of the sewage tank of a charging base to solve the problems existing in the above background art.

[0005] To achieve the above purpose, the technical solution of the utility model is as follows:

[0006] The airtight detection of the sewage tank of a charging base includes a workbench mechanism. The workbench mechanism includes a workbench main body. A control button is fixedly connected to the side surface of the workbench main body. Four positioning blocks are fixedly connected to the top end of the workbench main body. A clamping groove is opened at the top end of the positioning block. The side surface of the clamping groove is movably connected with a sewage tank main body. A detection mechanism is fixedly connected to the top end of the workbench main body corresponding to the water outlet position of the sewage tank main body. A chassis device is fixedly connected to the top end of the workbench main body. A fixing mechanism is fixedly connected to the top end of the workbench main body corresponding to the position of the sewage tank main body. A display mechanism is fixedly connected to the top end of the workbench main body. A water level gauge is arranged inside the sewage tank main body. A probe mechanism is fixedly connected to the top end of the workbench main body corresponding to the position of the water level gauge.

[0007] To implement the above technical solution, place the main body of the sewage tank in the card slots on the four positioning blocks to position the main body of the sewage tank. The operator controls the operation of the fixing mechanism to press the main body of the sewage tank downward and tightly against the inside of the card slot to fix the main body of the sewage tank. The detection mechanism operates to block the water outlet of the main body of the sewage tank, fill the inside of the main body of the sewage tank with gas, and detect the change in air pressure inside the main body of the sewage tank in real time. The probe mechanism operates to closely adhere to the metal part of the water level gauge wiring of the main body of the sewage tank, and energize to detect whether the water level gauge circuit is intact, and display the detection results through the display mechanism. After the detection is completed, the fixing mechanism, the detection mechanism, and the probe mechanism are reset to release the main body of the sewage tank, and the operation is detected to realize the automation of the equipment, which is beneficial to improving work efficiency.

[0008] As a preferred solution of the present application, the fixing mechanism is located at the axis position of the main body of the sewage tank, and the positioning blocks are located at the four corners of the main body of the sewage tank.

[0009] As a preferred solution of the present application, the detection mechanism includes a second pneumatic telescopic rod. The bottom end of the second pneumatic telescopic rod is fixedly connected with a support block. The bottom end of the support block and the top end of the workbench main body are fixedly connected with a blocking block. The top end of the blocking block is fixedly connected with an air guide pipe. The side of the blocking block is provided with an air outlet hole, and a pressure detection device is arranged on the side of the blocking block.

[0010] As a preferred solution of the present application, the fixing mechanism includes a first pneumatic telescopic rod. The bottom end of the first pneumatic telescopic rod is fixedly connected with the bottom end of the workbench main body. The top end of the first pneumatic telescopic rod is movably sleeved with a telescopic column. The top end of the telescopic column is fixedly connected with a mounting rod. The bottom end of the mounting rod is fixedly connected with a pressing block, and the pressing block is made of elastic rubber material.

[0011] As a preferred solution of the present application, the top end of the first pneumatic telescopic rod is movably sleeved with a roller, and a guide groove is formed on the side of the telescopic column. The side of the guide groove is movably connected with the side of the roller.

[0012] As a preferred solution of the present application, the display mechanism includes a support frame. The bottom end of the support frame is fixedly connected with a display screen. The bottom end of the display screen is fixedly connected with the top end of the workbench main body. The side of the support frame is fixedly connected with an indicator light.

[0013] As a preferred solution of the present application, the probe mechanism includes a mounting frame. The bottom end of the mounting frame is fixedly connected with the top end of the workbench main body. The top end of the mounting frame is fixedly connected with a third pneumatic telescopic rod. The bottom end of the third pneumatic telescopic rod is fixedly connected with a probe main body, and the third pneumatic telescopic rod forms an angle of sixty degrees with the horizontal plane.

[0014] In summary, the present application includes at least one of the following beneficial technical effects:

[0015] 1. The utility model sets and adjusts the overall equipment through the chassis device. When in use, the main body of the sewage tank is placed in the card slots on the four positioning blocks to position the main body of the sewage tank. The operator controls the operation of the fixing mechanism through the control button to press the main body of the sewage tank downward and tightly in the interior of the card slot to fix the main body of the sewage tank. The detection mechanism operates to block the water outlet of the main body of the sewage tank, and fills the interior of the main body of the sewage tank with gas, and detects the change of the air pressure inside the main body of the sewage tank in real time. The probe mechanism operates to closely adhere to the metal part of the water level gauge wiring of the main body of the sewage tank, and energizes to detect whether the circuit of the water level gauge is intact, and displays the detection result through the display mechanism. After the detection is completed, the fixing mechanism, the detection mechanism and the probe mechanism are reset to release the main body of the sewage tank, and the operation detection is carried out, realizing the automation of the equipment, which is beneficial to improving the work efficiency.

[0016] 2. The bottom end of the telescopic column of the utility model is movably sleeved with the piston inside the first pneumatic telescopic rod and can rotate in the horizontal direction. When the telescopic column moves up and down, the roller slides along the guide groove, so that the telescopic column rotates 90 degrees while moving up and down. That is, when the telescopic column moves downward, when the telescopic column rotates, the pressing block moves above the main body of the sewage tank, so as to press the main body of the sewage tank tightly. When the telescopic column moves upward, the telescopic column rotates 90 degrees and moves away from above the main body of the sewage tank, and keeps horizontal with the side of the main body of the sewage tank, which is convenient for taking the main body of the sewage tank, is beneficial to increasing the operating space of the operator, and is convenient for operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to these drawings.

[0018] Figure 1 is the overall structural schematic diagram of the present utility model;

[0019] Figure 2 is the structural schematic diagram of the workbench mechanism of the present utility model;

[0020] Figure 3 is the structural schematic diagram of the fixing mechanism of the present utility model;

[0021] Figure 4 is the structural schematic diagram of the detection mechanism of the present utility model;

[0022] Figure 5 is the structural schematic diagram of the probe mechanism of the present utility model.

[0023] The reference numerals are: 1, workbench mechanism; 101, workbench main body; 102, control button; 103, positioning block; 104, card slot; 2, fixing mechanism; 201, first pneumatic telescopic rod; 202, telescopic column; 203, mounting rod; 204, pressing block; 205, roller; 206, guide groove; 3, detection mechanism; 301, second pneumatic telescopic rod; 302, support block; 303, plugging block; 304, air duct; 4, probe mechanism; 401, mounting frame; 402, third pneumatic telescopic rod; 403, probe main body; 5, chassis device; 6, display mechanism; 601, support frame; 602, display screen; 603, indicator light; 7, sewage tank main body. Detailed implementation mode

[0024] The following will further elaborate on this application in conjunction with the attached Figures 1-5 drawings.

[0025] The embodiment of this application discloses an airtight detection of the sewage tank of a charging base. Referring to Figures 1 to 5 , the present utility model provides an airtight detection of the sewage tank of a charging base, including a workbench mechanism 1. The workbench mechanism 1 includes a workbench main body 101. A control button 102 is fixedly connected to the side of the workbench main body 101. Four positioning blocks 103 are fixedly connected to the top of the workbench main body 101. A card slot 104 is opened at the top of the positioning block 103. The side of the card slot 104 is movably connected to a sewage tank main body 7. A detection mechanism 3 is fixedly connected to the top of the workbench main body 101 corresponding to the water outlet position of the sewage tank main body 7. A chassis device 5 is fixedly connected to the top of the workbench main body 101. A fixing mechanism 2 is fixedly connected to the top of the workbench main body 101 corresponding to the position of the sewage tank main body 7. A display mechanism 6 is fixedly connected to the top of the workbench main body 101. A water level gauge is arranged inside the sewage tank main body 7. A probe mechanism 4 is fixedly connected to the top of the workbench main body 101 corresponding to the position of the water level gauge. The overall device is set and adjusted through the chassis device 5. During use, the sewage tank main body 7 is placed in the card slot 104 on the four positioning blocks 103 to position the sewage tank main body 7. The operator controls the fixing mechanism 2 to operate downward to press the sewage tank main body 7 tightly inside the card slot 104 to fix the sewage tank main body 7. The detection mechanism 3 operates to block the water outlet of the sewage tank main body 7 and fill the inside of the sewage tank main body 7 with gas, and continuously detects the change of the air pressure inside the sewage tank main body 7. The probe mechanism 4 operates to closely adhere to the wiring metal of the water level gauge of the sewage tank main body 7 and energize to detect whether the circuit of the water level gauge is intact, and the detection result is displayed through the display mechanism 6. After the detection is completed, the fixing mechanism 2, the detection mechanism 3 and the probe mechanism 4 reset to release the sewage tank main body 7.

[0026] The fixing mechanism 2 is located at the axis position of the sewage tank main body 7 to ensure uniform force on the sewage tank main body 7. The positioning blocks 103 are located at the four corners of the sewage tank main body 7, and the four corners of the sewage tank main body 7 are placed inside the clamping grooves 104 to position the sewage tank main body 7.

[0027] The detection mechanism 3 includes a second pneumatic telescopic rod 301. A support block 302 is fixedly connected to the bottom end of the second pneumatic telescopic rod 301. A blocking block 303 is fixedly connected between the bottom end of the support block 302 and the top end of the workbench main body 101. A guide air pipe 304 is fixedly connected to the top end of the blocking block 303. An air outlet hole is provided on the side surface of the blocking block 303, and a pressure detection device is arranged on the side surface of the blocking block 303. The guide air pipe 304 is connected to an inflation device. During use, the second pneumatic telescopic rod 301 pushes the blocking block 303 to block the water outlet of the sewage tank main body 7. At this time, the air outlet hole and the pressure detection device on the side surface of the blocking block 303 extend into the sewage tank main body 7, and the inflation device operates to fill the sewage tank main body 7 with gas through the guide air pipe 304, and the pressure detection device detects the internal pressure change of the sewage tank main body 7 in real time.

[0028] The fixing mechanism 2 includes a first pneumatic telescopic rod 201. The bottom end of the first pneumatic telescopic rod 201 is fixedly connected to the bottom end of the workbench main body 101. A telescopic column 202 is movably sleeved on the top end of the first pneumatic telescopic rod 201. An installation rod 203 is fixedly connected to the top end of the telescopic column 202. A pressing block 204 is fixedly connected to the bottom end of the installation rod 203. The pressing block 204 is made of elastic rubber material. During detection, the first pneumatic telescopic rod 201 drives the telescopic column 202 to move downward so that the pressing block 204 closely adheres to the top of the sewage tank main body 7 to fix the sewage tank main body 7. After the detection is completed, the first pneumatic telescopic rod 201 pushes the telescopic column 202 upward to separate the pressing block 204 from the sewage tank main body 7.

[0029] A roller 205 is movably sleeved on the top end of the first pneumatic telescopic rod 201. A guiding groove 206 is formed on the side surface of the telescopic column 202, and the side surface of the guiding groove 206 is movably connected to the side surface of the roller 205. The bottom end of the telescopic column 202 is movably sleeved with the piston inside the first pneumatic telescopic rod 201 and can rotate in the horizontal direction. When the telescopic column 202 moves up and down, the roller 205 slides along the guiding groove 206, so that the telescopic column 202 rotates by 90 degrees while moving up and down. That is, when the telescopic column 202 moves downward, the telescopic column 202 rotates and the pressing block 204 moves above the sewage tank main body 7 to tightly press the sewage tank main body 7. When the telescopic column 202 moves upward, the telescopic column 202 rotates 90 degrees and moves away from above the sewage tank main body 7 and remains horizontal with the side surface of the sewage tank main body 7, which is convenient for taking the sewage tank main body 7.

[0030] The display mechanism 6 includes a support frame 601. The bottom end of the support frame 601 is fixedly connected to a display screen 602. The bottom end of the display screen 602 is fixedly connected to the top end of the workbench main body 101. A warning lamp 603 is fixedly connected to the side surface of the support frame 601. The support frame 601 displays the detection results, that is, the pressure change inside the sewage tank main body 7 and whether the water level gauge circuit is intact. When the sewage tank main body 7 meets the usage requirements, the warning lamp 603 emits green light. When the sewage tank main body 7 does not meet the usage requirements, the warning lamp 603 emits red light.

[0031] The probe mechanism 4 includes a mounting frame 401. The bottom end of the mounting frame 401 is fixedly connected to the top end of the workbench main body 101. The top end of the mounting frame 401 is fixedly connected to a third pneumatic telescopic rod 402. The bottom end of the third pneumatic telescopic rod 402 is fixedly connected to a probe main body 403. The third pneumatic telescopic rod 402 forms an angle of sixty degrees with the horizontal plane. When the sewage tank main body 7 is being detected, the third pneumatic telescopic rod 402 pushes the probe main body 403 downward, so that the test end of the probe main body 403 contacts the conductive metal of the water level gauge on the side surface of the sewage tank main body 7, and the circuit is energized to test whether it is unobstructed. After the detection is completed, the third pneumatic telescopic rod 402 drives the probe main body 403 upward to separate the probe main body 403 from the sewage tank main body 7.

[0032] Working principle of the utility model: Place the sewage tank main body 7 in the clamping groove 104 on the four positioning blocks 103. The operator controls the operation of the device through the control button 102. The first pneumatic telescopic rod 201 starts to drive the telescopic column 202 to move downward. At this time, the roller 205 slides along the guide groove 206 to make the telescopic column 202 drive the mounting rod 203 to rotate by 90 degrees, so that the pressing block 204 moves to directly above the sewage tank main body 7. At the same time, the pressing block 204 closely adheres to the top of the sewage tank main body 7 to press the sewage tank main body 7 tightly inside the clamping groove 104. The second pneumatic telescopic rod 301 pushes the blocking block 303 to block the water outlet of the sewage tank main body 7. At this time, the air outlet hole on the side of the blocking block 303 and the pressure detection device extend into the sewage tank main body 7. The inflation device operates to fill the sewage tank main body 7 with gas through the air duct 304. The pressure detection device detects the change of the internal pressure of the sewage tank main body 7 in real time. At the same time, the third pneumatic telescopic rod 402 pushes the probe main body 403 downward, so that the test end of the probe main body 403 contacts the conductive metal of the water level gauge on the side of the sewage tank main body 7 and powers on to test whether the circuit is unobstructed. The support frame 601 displays the detection results, that is, the change of the internal pressure of the sewage tank main body 7 and whether the water level gauge circuit is intact. When the sewage tank main body 7 meets the usage requirements, the indicator light 603 emits green light. When the sewage tank main body 7 does not meet the usage requirements, the indicator light 603 emits red light. After the detection is completed, the third pneumatic telescopic rod 402 drives the probe main body 403 upward to separate the probe main body 403 from the sewage tank main body 7. The second pneumatic telescopic rod 301 drives the blocking block 303 to move to separate the blocking block 303 from the sewage tank main body 7. The first pneumatic telescopic rod 201 pushes the telescopic column 202 upward. At the same time, the telescopic column 202 rotates by 90 degrees and moves away from above the sewage tank main body 7 to be horizontal with the side of the sewage tank main body 7, and then remove the sewage tank main body 7 after the detection is completed.

[0033] The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. Air tightness detection of sewage tank of charging station, including workbench mechanism (1), characterized in that: The workbench mechanism (1) comprises a workbench body (101), the workbench body (101) is provided with a control button (102), the workbench body (101) is provided with four positioning blocks (103), the top of the positioning block (103) is provided with a card slot (104), the side of the card slot (104) is movably connected with a sewage tank body (7), the top of the workbench body (101) is provided with a detection mechanism (3) at a position corresponding to the water outlet of the sewage tank body (7), the workbench body (101) is provided with a cabinet device (5), the workbench body (101) is provided with a fixing mechanism (2) at a position corresponding to the sewage tank body (7), the workbench body (101) is provided with a display mechanism (6), a water level gauge is provided inside the sewage tank body (7), and a probe mechanism (4) is provided at a position corresponding to the water level gauge at the top of the workbench body (101).

2. The charging station sewage tank air tightness detection according to claim 1, characterized in that: The fixing mechanism (2) is located at the axial position of the sewage tank body (7), and the positioning blocks (103) are located at the four corners of the sewage tank body (7).

3. The charging station sewage tank air tightness detection according to claim 1, characterized in that: The detection mechanism (3) comprises a second pneumatic telescopic rod (301), the bottom end of the second pneumatic telescopic rod (301) is fixedly connected to a support block (302), the bottom end of the support block (302) and the top end of the workbench body (101) are fixedly connected to a blocking block (303), the top end of the blocking block (303) is fixedly connected to an air guide tube (304), an air outlet is provided on the side of the blocking block (303), and a side pressure detection device of the blocking block (303) is provided.

4. The charging station sewage tank air tightness detection according to claim 1, characterized in that: The fixing mechanism (2) comprises a first pneumatic telescopic rod (201), the bottom end of the first pneumatic telescopic rod (201) is fixedly connected to the bottom end of the workbench body (101), the top end of the first pneumatic telescopic rod (201) is movably sleeved with a telescopic column (202), the top end of the telescopic column (202) is fixedly connected to a mounting rod (203), the bottom end of the mounting rod (203) is fixedly connected to a pressure block (204), and the pressure block (204) is made of an elastic rubber material device.

5. The charging station sewage tank air tightness detection according to claim 4, characterized in that: The top end of the first pneumatic telescopic rod (201) is movably sleeved with a roller (205), a side surface of the telescopic column (202) is provided with a guide groove (206), and a side surface of the guide groove (206) is movably connected to a side surface of the roller (205).

6. The charging station sewage tank air tightness detection according to claim 1, characterized in that: The display mechanism (6) comprises a support frame (601), the bottom end of the support frame (601) is fixedly connected to a display screen (602), the bottom end of the display screen (602) is fixedly connected to the top end of the workbench body (101), and the side of the support frame (601) is fixedly connected to an indicator light (603).

7. The charging station sewage tank air tightness detection according to claim 1, characterized in that: The probe mechanism (4) comprises a mounting frame (401), the bottom end of the mounting frame (401) is fixedly connected to the top end of the workbench body (101), the top end of the mounting frame (401) is fixedly connected to a third pneumatic telescopic rod (402), the bottom end of the third pneumatic telescopic rod (402) is fixedly connected to a probe body (403), and the third pneumatic telescopic rod (402) forms an oblique angle of sixty degrees with a horizontal plane.