Grating blade rotation detection equipment

By designing the grille blade rotation detection equipment, the CCD camera and power supply components can be used to achieve rapid and accurate detection of the rotating state of the grille blade, and the problem of low detection efficiency and accuracy in the prior art is solved.

CN223021506UActive Publication Date: 2025-06-24QINGYUAN MINTH AUTOMOBILE PARTS CO LTD
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Patent Information

Application Number
CN202421603002.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-06-24
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

In the prior art, the detection efficiency and accuracy of the automobile's active air intake grille blades are low, manual detection is prone to false detection, and multiple rotational states of the grille cannot be effectively detected.

Method used

A grille blade rotation detection device is designed, including a frame, mounting parts, detection parts and power supply parts. The installation component is used to fix the grille, the detection component uses two CCD cameras for photo inspection, and the power supply component drives the grille blades to rotate.

Benefits of technology

The efficiency and accuracy of grille blade rotation detection are improved, and multiple rotation states of the grille can be detected quickly and accurately to ensure the reliability of the detection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses grating blade rotation detection equipment, which comprises a rack, a mounting part, a detection part and a power supply part, and is characterized in that the mounting part comprises a supporting part, a positioning part and a locking part, the supporting part is used for supporting a grating, the positioning part and the locking part are matched to fix the grating, the grating can be fixed in the rack, and the stability of the grating in the detection process is ensured; the power supply component drives the blades of the grating to rotate, and the grating can be switched among a plurality of states such as full opening, half opening and full closing, so that the rotation of the blades of the grating can be conveniently detected; the detection component is arranged above the installation component and comprises two CCD cameras, the two CCD cameras are arranged on the two sides of the installation component respectively, the shooting angles of the two CCD cameras can cover the whole grating, the whole grating can be shot and detected, the detection range is wide, and the detection precision is high; and the two CCD cameras can quickly photograph and detect a plurality of rotation states of the grating, so that the detection efficiency and the detection accuracy are improved.
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Description

Technical Field

[0001] This application relates to the technical field of automotive parts detection, and particularly to a grille blade rotation detection device. Background Art

[0002] With the rapid development of the automotive industry, the requirements for aerodynamics are getting higher and higher. The active intake grille of a vehicle can control the air intake volume under different working conditions according to actual needs, optimize the wind resistance of the whole vehicle, and achieve the purpose of improving the driving resistance and reducing fuel consumption. The opening and closing of the grille blades are one of the key factors for adjusting the air intake volume. Therefore, before the grille leaves the factory, it is necessary to conduct quality inspections on whether the grille blades can open and close normally to ensure the passing rate of the products leaving the factory. In the prior art, when detecting the grille blades, it is necessary to detect multiple states such as fully open, half open, and fully closed of the grille. The manual detection method not only has low efficiency but also is prone to misdetection, and the detection accuracy is low. Utility Model Content

[0003] This application aims to at least solve one of the technical problems existing in the prior art. For this purpose, this application provides a grille blade rotation detection device, which can position the grille, control the rotation of the grille blades, detect and identify multiple rotation states of the grille, and improve the detection efficiency and detection accuracy.

[0004] A grille blade rotation detection device according to an embodiment of the first aspect of this application includes

[0005] A frame;

[0006] An installation component, the installation component is arranged inside the frame, the installation component includes a support part, a positioning part and a locking part, the support part is used for supporting the grille, and the positioning part and the locking part cooperate to fix the grille;

[0007] A detection component, the detection component is arranged above the installation component, the detection component is used for detecting the rotation angle of the grille blades, the detection component includes two CCD cameras, and the two CCD cameras are respectively arranged on both sides of the installation component;

[0008] A power supply component, the power supply component is used for supplying power to the grille to drive the rotation of the grille blades.

[0009] A grille blade rotation detection device according to an embodiment of the first aspect of the present application has at least the following beneficial effects: A grille blade rotation detection device of the present application includes a frame, a mounting component, a detection component, and a power supply component. The mounting component includes a support portion, a positioning portion, and a locking portion. The support portion is used to support the grille, and the positioning portion and the locking portion cooperate to fix the grille, enabling the grille to be fixed within the frame and ensuring the stability of the grille during the detection process. The power supply component drives the blades of the grille to rotate, and the grille can be switched between multiple states such as fully open, half open, and fully closed, facilitating the detection of the rotation of the grille blades. The detection component is arranged above the mounting component. The detection component includes two CCD cameras, which are respectively arranged on both sides of the mounting component. The shooting angles of the two CCD cameras can cover the entire grille, enabling the overall grille to be photographed and detected, with a wide detection range and high detection accuracy. The two CCD cameras can quickly photograph and detect multiple rotation states of the grille, improving the detection efficiency and detection accuracy.

[0010] According to some embodiments of the present application, the positioning portion includes an upper positioning portion and a lower positioning portion, and the upper positioning portion and the lower positioning portion are relatively arranged within the frame.

[0011] According to some embodiments of the present application, the positioning portion includes a positioning block and a positioning post arranged on the positioning block.

[0012] According to some embodiments of the present application, the locking portion includes a first driving component and a pressing block, and the first driving component drives the pressing block to move relative to the grille.

[0013] According to some embodiments of the present application, the pressing block includes a rotating shaft and a pressing head, the rotating shaft is connected to the first driving component, and the pressing head can rotate relative to the rotating shaft.

[0014] According to some embodiments of the present application, the power supply component includes a second driving component and a power supply connector, and the second driving component drives the power supply connector to move relative to the grille.

[0015] According to some embodiments of the present application, a spotlight for providing light is further arranged on the top of the frame, and the spotlight is arranged facing the mounting component.

[0016] According to some embodiments of the present application, a control component is further arranged on the frame. The control component is provided with a central control screen. The control component is electrically connected to the detection component and the control component is electrically connected to the power supply component.

[0017] According to some embodiments of the present application, the frame is provided with a door body, and the door body is rotatably mounted on the frame.

[0018] According to some embodiments of the present application, it further includes an audible and visual alarm, and the audible and visual alarm is arranged on the top of the frame.

[0019] Additional aspects and advantages of the present application will be given in part in the following description, become apparent in part from the following description, or be understood through the practice of the present application. Description of the Drawings

[0020] The above and / or additional aspects and advantages of the present application will become apparent and be readily understood from the description of the embodiments in conjunction with the following drawings, where:

[0021] Figure 1 is a schematic structural diagram of a grille blade rotation detection device according to an embodiment of the present application;

[0022] Figure 2 is Figure 1 an enlarged schematic diagram of part A shown. Detailed Embodiments

[0023] The embodiments of the present application will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present application and should not be construed as limiting the present application.

[0024] In the description of the present application, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, inside, outside, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present application.

[0025] In the description of the present application, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including the number itself, and above, below, within, etc. are understood as including the number itself. If there is a description of first and second, it is only for the purpose of distinguishing technical features and should not be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or the sequence relationship of the indicated technical features.

[0026] In the description of the present application, unless otherwise clearly defined, terms such as setting, installing, connecting, assembling, fitting, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present application in combination with the specific content of the technical solution.

[0027] Next, refer to Figure 1 and Figure 2A grille blade rotation detection device according to an embodiment of the present application is described.

[0028] A grille blade rotation detection device according to an embodiment of the present application, such as Figure 1 and Figure 2 As shown, it includes a frame 100, a mounting component, a detection component and a power supply component 300. The mounting component is arranged in the frame 100. The mounting component includes a support part, a positioning part 210 and a locking part 220. The support part is used to support the grille. The positioning part 210 and the locking part 220 cooperate to fix the grille, and the grille can be fixed in the frame 100 to ensure the stability of the grille during the detection process. The detection component is arranged above the mounting component. The detection component is used to detect the rotation angle of the blades of the grille. The detection component includes two CCD cameras 400. The two CCD cameras 400 are respectively arranged on both sides of the mounting component. The shooting angle of the two CCD cameras 400 can cover the entire grille, and the grille can be photographed and detected as a whole. The detection range is wide and the detection accuracy is high; the two CCD cameras 400 can quickly take pictures and detect multiple rotation states of the grille, thereby improving the detection efficiency and detection accuracy. The mounting component includes a support portion, a positioning portion 210 and a locking portion 220. The power supply component 300 drives the blades of the grille to rotate. The grille can be switched between multiple states such as fully open, half open, and fully closed, so as to detect the rotation of the blades of the grille. The rotation of the grille blades is achieved by power supply. Compared with manual rotation of the blades, the rotation state of the blades can be guaranteed to be uniform and accurate, thereby improving the detection accuracy. It should be noted that when the grille is photographed and detected by the CCD camera 400, two CCD cameras 400 are used to take pictures of the grille blades in different states, and the photographing results are uploaded to the central control system. The central control system pre-stores qualified photos of the grille blades in different states, and the real-time photographing results are compared with the qualified photos. The comparison results are used to determine whether the grille blades in different states are rotated in place, thereby completing the detection of whether the grille blade rotation quality is qualified.

[0029] According to some embodiments of the present application, the positioning portion 210 includes an upper positioning portion and a lower positioning portion, and the upper positioning portion and the lower positioning portion are relatively arranged in the frame 100. The positioning portion 210 is used to position the grille. Specifically, the positioning portion 210 includes an upper positioning portion and a lower positioning portion, and the upper positioning portion and the lower positioning portion are arranged in the frame 100. The upper positioning portion is used to position the upper side of the grille, and the lower positioning portion is used to position the lower side of the grille. The upper positioning portion and the lower positioning portion cooperate with the locking portion 220 to complete the fixing of the grille and ensure the stability of the grille.

[0030] According to some embodiments of the present application, the positioning part 210 includes a positioning block 211 and a positioning post 212 arranged on the positioning block 211. The positioning part 210 includes the positioning block 211 and the positioning post 212. The positioning block 211 is arranged inside the frame 100, and the positioning post 212 is arranged on the positioning block 211. The grille is provided with round holes corresponding to the positioning posts 212. The grille is placed on the positioning part 210 through the cooperation of the round holes and the positioning posts 212, completing the placement and positioning of the grille. It can be understood that there are multiple round holes in the grille, and multiple corresponding positioning parts 210 are provided, which can position the grille from multiple positions, improving the positioning accuracy. Through the cooperation of multiple round holes and multiple positioning parts 210, the dimensional accuracy of the grille can also be detected, ensuring the factory qualification rate.

[0031] According to some embodiments of the present application, the locking part 220 includes a first driving component 221 and a pressing block. The first driving component 221 drives the pressing block to move relative to the grille. The positioning part 210 and the locking part 220 cooperate to fix the grille. Specifically, the locking part 220 includes the first driving component 221 and the pressing block. The first driving component 221 drives the pressing block to move, and the pressing block moves relative to the grille, which can cooperate with the positioning part 210 to clamp and release the grille, ensuring the stability of the grille inside the frame 100. It can be understood that in some embodiments, the pressing block includes a rotating shaft and a pressing head 222. The rotating shaft is connected to the first driving component 221, and the pressing head 222 can rotate relative to the rotating shaft. By driving the pressing head 222 to rotate relative to the grille through the rotating shaft, and turning the pressing head 222 to one side, the grille can be avoided, enabling the grille to be placed on the positioning part 210.

[0032] According to some embodiments of the present application, the power supply component 300 includes a second driving component and a power supply connector. The second driving component drives the power supply connector to move relative to the grille. The power supply component 300 is used to supply power to the grille to drive the blades of the grille to rotate. Specifically, the power supply component 300 includes a second driving component and a power supply connector. The second driving component drives the power supply connector to move relative to the grille, facilitating the docking of the power supply connector with the grille to supply power to the grille. In the power supply state, the grille can be switched between multiple states such as fully open, half open, and fully closed, facilitating the detection of the rotation state of the grille blades.

[0033] According to some embodiments of the present application, a spotlight for providing light source is further arranged at the top of the frame 100, and the spotlight is oriented towards the mounting part. A spotlight is also arranged inside the frame 100. The spotlight is arranged at the top of the frame 100 and is oriented towards the mounting part, which can irradiate the grille placed on the mounting part, facilitating providing a light source for the photographing of the CCD camera 400, ensuring the photographing effect, and improving the detection accuracy.

[0034] According to some embodiments of the present application, a control component is further provided on the rack 100. The control component is provided with a central control screen 110. The control component is electrically connected to the detection component and electrically connected to the power supply component 300. The control component is used to control the detection component and the power supply component 300. The control component includes a central control screen 110. The control component can receive signals from the detection component and display the photographing result on the central control screen 110 for comparison. The control component is electrically connected to the power supply component 300. The control component can control whether the power supply component 300 supplies power to the grille and drive the grille blades to switch between multiple states such as fully open, half open, and fully closed.

[0035] According to some embodiments of the present application, the rack 100 is provided with a door body, and the door body is rotatably mounted on the rack 100. The installation component, the detection component, and the power supply component 300 are arranged inside the rack 100. The rack 100 is provided with a door body, and the door body is rotatably mounted on the rack 100. The door body can control the opening and closing of the rack 100 and protect each component inside the rack 100.

[0036] According to some embodiments of the present application, an audible and visual alarm 120 is further included, and the audible and visual alarm 120 is arranged on the top of the rack 100. The audible and visual alarm 120 is arranged on the top of the rack 100. When the grille quality inspection is unqualified or other unexpected working conditions occur, the audible and visual alarm 120 can emit audible and visual signals to remind the staff to handle it in time.

[0037] The above has described the embodiments of the present application in detail with reference to the drawings. However, the present application is not limited to the above embodiments. Within the knowledge scope of those of ordinary skill in the art, various changes can be made without departing from the purpose of the present application.

Claims

1. A grille blade rotation detection device, characterized in that: include: frame; An installation component, the installation component is arranged in the frame, the installation component comprises a supporting portion, a positioning portion and a locking portion, the supporting portion is used to support the grille, and the positioning portion and the locking portion cooperate to fix the grille; A detection component, the detection component is arranged above the mounting component, the detection component is used to detect the rotation angle of the blades of the grille, the detection component comprises two CCD cameras, and the two CCD cameras are respectively arranged on both sides of the mounting component; A power supply component is used to supply power to the grille to drive the blades of the grille to rotate.

2. A grille blade rotation detection device according to claim 1, characterized in that: The positioning portion includes an upper positioning portion and a lower positioning portion, and the upper positioning portion and the lower positioning portion are arranged relatively in the frame.

3. The grille blade rotation detection device according to claim 1, characterized in that: The positioning portion includes a positioning block and a positioning column arranged on the positioning block.

4. The grille blade rotation detection device according to claim 1, characterized in that: The locking portion includes a first driving component and a pressing block, and the first driving component drives the pressing block to move relative to the grille.

5. A grille blade rotation detection device according to claim 4, characterized in that: The pressing block comprises a rotating shaft and a pressing head. The rotating shaft is connected to the first driving component, and the pressing head can rotate relative to the rotating shaft.

6. The grille blade rotation detection device according to claim 1, characterized in that: The power supply component includes a second driving component and a power supply connector, and the second driving component drives the power supply connector to move relative to the grille.

7. The grille blade rotation detection device according to claim 1, characterized in that: A spotlight for providing a light source is also arranged on the top of the rack, and the spotlight is arranged toward the mounting component.

8. The grille blade rotation detection device according to claim 1, characterized in that: The frame is also provided with a control component, the control component is provided with a central control screen, the control component is electrically connected to the detection component, and the control component is electrically connected to the power supply component.

9. The grille blade rotation detection device according to claim 1, characterized in that: The frame is provided with a door body, and the door body is rotatably mounted on the frame.

10. The grille blade rotation detection device according to claim 1, characterized in that: It also includes an audible and visual alarm, which is arranged on the top of the rack.