Device for measuring indirect antenna of liquid aluminum alloy and slag

By designing a contact angle measurement device between liquid aluminum alloy and slag, including flange, furnace tube, moving block and synchronous drive mechanism, the problem that the sample container of the existing device cannot be stably and accurately fed to the designated position, and the convenience and accuracy of measurement are improved.

CN223021847UActive Publication Date: 2025-06-24安徽新太合金有限公司
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Patent Information

Application Number
CN202422122228.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-24
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

Due to the long overall length of the existing contact angle measurement device between liquid aluminum alloy and slag, the sample container cannot be stably and accurately fed into the designated position inside the device, affecting the convenience and accuracy of measurement.

Method used

A measuring device including a flange, furnace tube, connecting tube, quartz glass, moving block, pad plate, support plate and synchronous driving mechanism is designed. Through the cooperation of the moving block and synchronous driving mechanism, stable clamping and precise position setting of the sample container are achieved.

Benefits of technology

It improves the convenience of the device and the measurement accuracy, ensuring the stability and precise position setting of the sample container during the measurement process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223021847U_ABST
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Abstract

The utility model discloses a liquid aluminum alloy and slag indirect antenna measuring device, which relates to the technical field of ferrous metallurgy, and comprises two symmetrically arranged flange plates, a furnace tube arranged between the two flange plates, two symmetrically arranged support plates fixedly arranged between the two flange plates, and connecting pipes arranged at two ends in the two flange plates in a penetrating manner, quartz glass is fixedly arranged at the end of the connecting pipe, a housing is fixedly arranged on the outer wall of the furnace tube, a heating body is fixedly arranged in the housing, a moving block is arranged at the bottom of the inner wall of the furnace tube in a contact mode, a base plate is arranged at the top of the moving block, a sample container is arranged at the top of the base plate, and a synchronous driving mechanism is arranged between the moving block and the lower supporting plate. According to the device, the moving block can conveniently move in the furnace tube, a sample container in the furnace tube can be conveniently and rapidly picked up and placed through the flange plate, and the use convenience of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of iron and steel metallurgy, and particularly relates to a measuring device for the contact angle between liquid aluminum alloy and slag. Background Technique

[0002] In the process of iron and steel metallurgy, the contact angle directly affects the melting and casting processes of aluminum alloy. Measuring the contact angle helps to optimize the production process, reduce the generation of inclusions, improve the quality of aluminum alloy products, and at the same time can study the interfacial microstructure between liquid aluminum alloy and slag, and reveal the mechanism of interfacial reaction.

[0003] After retrieval, the patent document with the publication number CN118168990A discloses a test device and a measuring method for the contact angle between liquid steel and liquid slag. This measuring method can realize the on-line measurement of the contact angle between liquid steel and liquid slag during the high-temperature melting process, stably and effectively capture the contact angle between liquid steel and liquid slag, and accurately analyze the liquid / liquid interface properties, which provides an important guiding role for improving the cleanliness of steel grades and the surface quality of continuous casting billets.

[0004] However, when the above device is performing measurement work, the container for receiving the test sample is arranged at the middle position inside the device, and the overall length of the device is relatively long, so that the sample container cannot be stably and accurately sent to the designated position inside the device, resulting in a decrease in the usability and measurement accuracy of the measuring device. Summary of the Utility Model

[0005] In view of the problems existing in the above-mentioned existing measuring device for the contact angle between liquid aluminum alloy and slag, the present utility model is proposed.

[0006] Therefore, the purpose of the present utility model is to provide a measuring device for the contact angle between liquid aluminum alloy and slag, which solves the problem that the overall length of the device is relatively long, so that the sample container cannot be stably and accurately sent to the designated position inside the device, resulting in a decrease in the usability and measurement accuracy of the measuring device.

[0007] In order to achieve the above purpose, the present utility model provides the following technical solutions:

[0008] A measuring device for the contact angle between liquid aluminum alloy and slag, including two symmetrically arranged flange plates, a furnace tube arranged between the two flange plates, two symmetrically arranged support plates fixedly arranged between the two flange plates, connecting pipes passing through both ends inside the two flange plates, a quartz glass fixedly arranged at the end of the connecting pipe, a housing fixedly arranged on the outer wall of the furnace tube, and a heating element fixedly arranged inside the housing;

[0009] The bottom of the inner wall of the furnace tube is in contact with a moving block, a backing plate is placed on the top of the moving block, and a sample container is arranged on the top of the backing plate;

[0010] A synchronous driving mechanism is provided between the moving block and the supporting plate below.

[0011] A support frame is fixedly provided at the lower end of the side wall of the flange, and an imaging system and a measurement camera are respectively fixedly provided at the lower end and the upper end of the support frame.

[0012] Preferably, the synchronous driving mechanism includes a driving screw, the driving screw is rotatably arranged at the lower ends of the two flanges, a vertical plate is sleeved on the rod wall of the driving screw in a threaded manner, a first magnetic block is fixedly provided at the top of the vertical plate, the first magnetic block is in contact with the pipe wall of the furnace tube, a second magnetic block is fixedly embedded at the bottom of the moving block, and the first magnetic block and the second magnetic block are arranged in cooperation.

[0013] Preferably, a connecting bolt is threadedly penetrated through the side part of the moving block, and a threaded hole for the connecting bolt to penetrate through is provided in the side part of the backing plate.

[0014] Preferably, a placement groove is provided at the top of the backing plate, two symmetrically arranged clamping plates are slidably arranged on the inner wall of the placement groove, a driving groove is provided at the top of the backing plate, a sliding groove is communicated between the driving groove and the placement groove, the end part of the clamping plate penetrates through the sliding groove and is inserted into the driving groove, a bidirectional lead screw is rotatably arranged in the driving groove, the clamping plate is sleeved on the outer side of the bidirectional lead screw in a threaded manner, and a rotating block is fixedly provided at the end part of the bidirectional lead screw and penetrates through the backing plate.

[0015] Further, the end part of the driving screw penetrates through the flange and is fixedly provided with a rotating plate, a positioning block is slidably penetrated through the inside of the rotating plate, a plurality of circumferentially symmetrically arranged positioning grooves are provided at the lower end of the side wall of the flange, one end of the positioning block is inserted into the positioning groove, a spring is sleeved on the outer wall of the positioning block, and both ends of the spring are fixedly connected with the positioning block and the flange respectively.

[0016] Preferably, a pulling hole is provided inside the other end of the positioning block.

[0017] Preferably, the connecting pipe is an external thread pipe, and a thread for connecting with the connecting pipe is provided on the inner wall of the flange.

[0018] Preferably, a rotating rubber ring is fixedly provided on the outer wall of the connecting pipe.

[0019] Preferably, a guide plate is fixedly penetrated through the lower end inside the moving block, two symmetrically arranged guide grooves are provided at the lower end of the inner wall of the furnace tube, and the end part of the guide plate is slidably arranged in the guide groove.

[0020] Preferably, a clamping groove for placing the backing plate is provided at the top of the moving block.

[0021] In the above technical solution, the technical effects and advantages provided by the present utility model:

[0022] 1. The utility model, through the provided flange, furnace tube, connecting pipe, quartz glass, moving block, backing plate, placing groove, sample container, support plate and synchronous driving mechanism, can make the moving block move conveniently inside the furnace tube, facilitating the quick picking up and placing of the sample container inside the furnace tube through the flange, and improving the convenience of use of the device.

[0023] 2. The utility model, through the provided backing plate, placing groove, clamping plate, bidirectional lead screw, rotating block, connecting hole and connecting bolt, can stably clamp the sample container, ensuring the setting stability of the sample container during the measurement process. Description of the Drawings

[0024] Figure 1 is a schematic structural diagram of the utility model;

[0025] Figure 2 is a top view structural diagram of the backing plate of the utility model;

[0026] Figure 3 is a three-dimensional structural diagram of the moving block of the utility model;

[0027] Figure 4 is of the utility model Figure 1 A partial enlarged schematic diagram;

[0028] Figure 5 is a three-dimensional structural diagram of the backing plate of the utility model.

[0029] Description of the Reference Numerals:

[0030] 1. Flange; 2. Furnace tube; 3. Support plate; 4. Connecting pipe; 5. Quartz glass; 6. Housing; 7. Heating element; 8. Moving block; 9. Backing plate; 10. Sample container; 11. Support frame; 12. Imaging system; 13. Measuring camera; 14. Driving screw; 15. Vertical plate; 16. First magnetic block; 17. Second magnetic block; 18. Connecting bolt; 19. Threaded hole; 20. Placing groove; 21. Clamping plate; 22. Bidirectional lead screw; 23. Rotating block; 24. Rotating plate; 25. Positioning block; 26. Spring; 27. Pulling hole; 28. Rotating rubber ring; 29. Guide plate; 30. Guide groove. Detailed Embodiment

[0031] In order to enable those skilled in the art to better understand the technical solution of the utility model, the following will further introduce the utility model in detail in conjunction with the drawings.

[0032] The embodiment of the utility model discloses a measuring device for the contact angle between liquid aluminum alloy and slag.

[0033] Embodiment 1

[0034] The present utility model provides a measuring device for the contact angle between liquid aluminum alloy and slag as shown in Figures 1-5 Figure 3. The measuring device includes two symmetrically arranged flange plates 1, a furnace tube 2 arranged between the two flange plates 1, a support frame 11 fixedly arranged at the lower end of the side wall of the flange plate 1, an imaging system 12 and a measuring camera 13 fixedly arranged at the lower end and the upper end of the support frame 11 respectively, two symmetrically arranged support plates 3 fixedly arranged between the two flange plates 1, connecting pipes 4 passing through both ends inside the two flange plates 1, a quartz glass 5 fixedly arranged at the end of the connecting pipe 4, the connecting pipe 4 being an external threaded pipe, the inner wall of the flange plate 1 being provided with threads for mating with the connection of the connecting pipe 4, a rotating rubber ring 28 fixedly arranged on the outer wall of the connecting pipe 4, a housing 6 fixedly arranged on the outer wall of the furnace tube 2, and a heating element 7 fixedly arranged inside the housing 6;

[0035] The bottom of the inner wall of the furnace tube 2 is in contact with a moving block 8, a cushion plate 9 is placed on the top of the moving block 8, a card slot for placing the cushion plate 9 is opened on the top of the moving block 8, a sample container 10 is arranged on the top of the cushion plate 9, a connecting bolt 18 is threadedly penetrated through the side part of the moving block 8, and a threaded hole 19 for mating with the penetration of the connecting bolt 18 is opened on the side part of the cushion plate 9.

[0036] Before the measurement work, the moving block 8 is moved so that the moving block 8 can move inside the furnace tube 2 and move to the pipe orifice of the furnace tube 2. Subsequently, the sample container 10 can be taken out from the inside of the furnace tube 2, and the slag filter is placed. Then, the sample container 10 is placed in the cushion plate 9, and the moving block 8 is moved to the middle end inside the furnace tube 2. Then, the connecting pipe 4 is inserted into the flange plate 1, and the heater 7 is started to melt the slag. During this process, the measurement results are displayed and predicted through the measuring camera 13 and the imaging system 12, thus completing the measurement work. The connection between the cushion plate 9 and the moving block 8 through the connecting bolt 18 and the threaded hole 19 can ensure the stable setting position of the cushion plate 9.

[0037] Embodiment 2

[0038] On the basis of Embodiment 1, in Embodiment 2, in order to horizontally and stably drive the moving block 8 and the sample container 10 to facilitate the filling of slag, as shown in Figure 1 and Figures 3-4 Figure 4, a synchronous driving mechanism is arranged between the moving block 8 and the lower support plate 3. The synchronous driving mechanism includes a driving screw 14, the driving screw 14 is rotatably arranged at the lower ends of the two flange plates 1, a vertical plate 15 is threadedly sleeved on the rod wall of the driving screw 14, a first magnetic block 16 is fixedly arranged at the top of the vertical plate 15, the first magnetic block 16 is in contact with the pipe wall of the furnace tube 2, a second magnetic block 17 is fixedly embedded at the bottom of the moving block 8, and the first magnetic block 16 and the second magnetic block 17 are arranged in cooperation;

[0039] The end of the driving screw 14 passes through the flange 1 and is fixedly provided with a rotating plate 24. A positioning block 25 is slidably inserted into the interior of the rotating plate 24. A plurality of circumferentially symmetrically arranged positioning grooves are formed at the lower end of the side wall of the flange 1. One end of the positioning block 25 is inserted into the positioning groove. A spring 26 is sleeved on the outer wall of the positioning block 25. The two ends of the spring 26 are fixedly connected to the positioning block 25 and the flange 1 respectively. A pulling hole 27 is formed inside the other end of the positioning block 25.

[0040] A guide plate 29 is fixedly inserted through the lower end inside the moving block 8. Two symmetrically arranged guide grooves 30 are formed at the lower end of the inner wall of the furnace tube 2. The end of the guide plate 29 is slidably arranged in the guide groove 30.

[0041] Before the slag needs to be filled into the sample container 10, the positioning block 25 can be pulled through the pulling hole 27, so that the positioning block 27 is pulled out of the positioning groove, and the rotating plate 24 is rotated. At this time, the driving screw 14 rotates to make the vertical plate 15 move horizontally. At this time, under the magnetic cooperation of the first magnet 16 and the second magnet 17, the vertical plate 15 moves and the moving block 8 moves simultaneously. At the same time, through the sliding cooperation of the guide plate 29 and the guide groove 30, the movement of the moving block 8 can be guided and supported. When the sample placement is completed and the moving block 8 and the sample container move to the designated position inside the furnace tube 2, the positioning block 27 is released. Under the elastic recovery of the spring 26, the positioning block 25 rebounds and is inserted into the positioning groove to fix the position of the driving screw 14 and ensure the fixed measurement position of the moving block 8 and the sample container 10.

[0042] Embodiment 3

[0043] On the basis of Embodiments 1-2, in order to enable the sample container 10 to be stably arranged inside the backing plate 9, as Figures 1-2 and Figure 5 shown, a placement groove 20 is formed at the top of the backing plate 9. Two symmetrically arranged clamping plates 21 are slidably arranged on the inner wall of the placement groove. A driving groove is formed at the top of the backing plate 9. A sliding groove is communicated between the driving groove and the placement groove. The end of the clamping plate 21 passes through the sliding groove and is inserted into the driving groove. A bidirectional lead screw 22 is rotatably arranged in the driving groove. The clamping plate 21 is threadedly sleeved on the outer side of the bidirectional lead screw 22. The end of the bidirectional lead screw 22 passes through the backing plate 9 and is fixedly provided with a rotating block 23.

[0044] After the sample container 10 is placed inside the placement groove 20, the rotating block 23 can be driven, so that the bidirectional lead screw 22 drives the two clamping plates 21 to move. At this time, the two clamping plates 21 approach each other under the sliding limit of the sliding groove and clamp the sample container 10 to ensure the stable melting of the slag in the furnace tube 2 and ensure the measurement stability and measurement accuracy.

Claims

1. A device for measuring the contact angle between liquid aluminum alloy and slag, comprising two symmetrically arranged flanges (1), characterized in that: A furnace tube (2) is provided between the two flanges (1), two symmetrically arranged support plates (3) are fixedly provided between the two flanges (1), connecting pipes (4) are passed through both ends of the interior of the two flanges (1), quartz glass (5) is fixedly provided at the end of the connecting pipe (4), a cover shell (6) is fixedly provided on the outer wall of the furnace tube (2), and a heating element (7) is fixedly provided inside the cover shell (6); A moving block (8) is provided in contact with the bottom of the inner wall of the furnace tube (2), a pad (9) is placed on the top of the moving block (8), and a sample container (10) is provided on the top of the pad (9); A synchronous driving mechanism is provided between the moving block (8) and the supporting plate (3) below; A support frame (11) is fixedly provided at the lower end of the side wall of the flange (1), and an imaging system (12) and a measuring camera (13) are fixedly provided at the lower end and the upper end of the support frame (11), respectively.

2. The device for measuring the contact angle between liquid aluminum alloy and slag according to claim 1, characterized in that: The synchronous drive mechanism comprises a driving screw (14), the driving screw (14) is rotatably arranged at the lower ends of the two flanges (1), a vertical plate (15) is threadedly sleeved on the rod wall of the driving screw (14), a first magnetic block (16) is fixedly arranged on the top of the vertical plate (15), the first magnetic block (16) is arranged in contact with the tube wall of the furnace tube (2), a second magnetic block (17) is fixedly embedded at the bottom of the moving block (8), and the first magnetic block (16) and the second magnetic block (17) are arranged in coordination.

3. The device for measuring the contact angle between liquid aluminum alloy and slag according to claim 1, characterized in that: A connecting bolt (18) is threadedly penetrated on the side of the moving block (8), and a threaded hole (19) for the connecting bolt (18) to penetrate is opened on the side of the pad (9).

4. The device for measuring the contact angle between liquid aluminum alloy and slag according to claim 1, characterized in that: A placement groove (20) is provided on the top of the pad (9), and two symmetrically arranged clamping plates (21) are slidably provided on the inner wall of the placement groove. A driving groove is provided on the top of the pad (9), and a sliding groove is provided between the driving groove and the placement groove. The end of the clamping plate (21) passes through the sliding groove and is inserted into the driving groove. A bidirectional screw rod (22) is rotatably provided in the driving groove. The clamping plate (21) is threadedly sleeved on the outer side of the bidirectional screw rod (22), and the end of the bidirectional screw rod (22) passes through the pad (9) and is fixedly provided with a rotating block (23).

5. The device for measuring the contact angle between liquid aluminum alloy and slag according to claim 2, characterized in that: The end of the driving screw rod (14) passes through the flange (1) and is fixedly provided with a rotating plate (24), a positioning block (25) is slidably provided inside the rotating plate (24), a plurality of positioning grooves symmetrically arranged around the lower end of the side wall of the flange (1), one end of the positioning block (25) is inserted into the positioning groove, the outer wall of the positioning block (25) is sleeved with a spring (26), and the two ends of the spring (26) are respectively fixedly connected to the positioning block (25) and the flange (1).

6. The device for measuring the contact angle between liquid aluminum alloy and slag according to claim 5, characterized in that: A pulling hole (27) is provided inside the other end of the positioning block (25).

7. The device for measuring the contact angle between liquid aluminum alloy and slag according to claim 1, characterized in that: The connecting pipe (4) is an externally threaded pipe, and the inner wall of the flange (1) is provided with threads that match the connecting pipe (4).

8. The device for measuring the contact angle between liquid aluminum alloy and slag according to claim 1, characterized in that: A rotating rubber ring (28) is fixedly provided on the outer wall of the connecting pipe (4).

9. The device for measuring the contact angle between liquid aluminum alloy and slag according to claim 1, characterized in that: A guide plate (29) is fixedly provided at the lower end of the interior of the moving block (8), and two symmetrically arranged guide grooves (30) are provided at the lower end of the inner wall of the furnace tube (2), and the end of the guide plate (29) is slidably arranged in the guide groove (30).

10. The device for measuring the contact angle between liquid aluminum alloy and slag according to claim 1, characterized in that: The top of the moving block (8) is provided with a slot for placing the pad (9).

Citation Information

Patent Citations

  • Testing device and measuring method for indirect antenna of liquid steel and liquid slag

    CN118168990A