Multifunctional gas conversion device
By designing a multifunctional gas conversion device integrating hydrocarbon removal, filtration and methane conversion modules, the problem of space occupation and maintenance insecurity caused by the independent existence of existing modules is solved, and the versatility and efficiency of gas treatment in the gas chromatograph are achieved.
Patent Information
- Application Number
- CN202421690091.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The existing hydrocarbon removal, filtration and methane conversion modules exist independently in the gas chromatograph, resulting in large volume, large space and inconvenient maintenance.
A multifunctional gas conversion device is designed, integrating hydrocarbon removal module, filtration module and methane conversion module, and using heating blocks and temperature measurement modules to control the temperature. It is connected to the bracket and the top cover to realize multifunctional gas treatment.
This device can effectively remove hydrocarbons, water and dust in the combustion-supporting gas to prevent affecting the detector accuracy; it can catalyze carbon monoxide and carbon dioxide in the sample gas; any two combination modules can be configured according to the requirements, and the insulation effect is good and easy to replace.
Smart Images

Figure CN223022052U_ABST
Abstract
Description
Technical Field
[0001] The technical field related to the present utility model, in particular to a multifunctional gas conversion device. Background Art
[0002] At present, hydrogen flame ionization detector and flame photometric detector are two different types of detectors for gas chromatograph. When they work, they need to provide combustion-supporting gas. If the combustion-supporting gas contains hydrocarbon components, the instrument noise is relatively large, thus reducing the sensitivity. Therefore, a hydrocarbon removal module is required to remove the hydrocarbon components in the combustion-supporting gas. On the other hand, if the combustion-supporting gas contains water and dust components, it will affect the detector. In addition, when analyzing trace carbon monoxide and carbon dioxide in gas samples by hydrogen flame ionization detector, it needs to be catalytically converted by a methane conversion module.
[0003] Most of the existing hydrocarbon removal modules, filtration modules and methane conversion modules are independent. When multiple hydrocarbon removal, filtration and methane conversion modules are configured in a gas chromatograph, the volume is relatively large, occupying a large amount of column oven space. And each independent module needs to be separately temperature-measured and heated, which is not easy to maintain. Therefore, it is of great significance to develop a multifunctional gas conversion device. Summary of the Utility Model
[0004] The purpose of this part is to outline some aspects of the embodiments of the present utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part, as well as in the abstract and the title of the specification of this application, to avoid obscuring the purpose of this part, the abstract and the title of the specification, and such simplifications or omissions shall not be used to limit the scope of the present utility model.
[0005] In view of the problems existing in the above-mentioned existing multifunctional gas conversion devices, the present utility model is proposed.
[0006] Therefore, the purpose of the present utility model is to provide a multifunctional gas conversion device, which can remove hydrocarbon components, water and dust in the combustion-supporting gas, prevent affecting the measurement accuracy of the detector and damaging the detector; can catalytically convert carbon monoxide and carbon dioxide in the sample gas; can be configured with any two combinations of hydrocarbon removal, filtration and methane conversion according to requirements; has good heat preservation effect and is easy to replace.
[0007] To solve the above technical problems, the present utility model provides the following technical solution: A multifunctional gas conversion device, comprising:
[0008] A bracket, a top cover, an outer cylinder, a base and a heating block; the top cover is correspondingly connected to the upper end of the outer cylinder, the base is connected to the lower end of the outer cylinder, the bracket is connected to the outside of the top cover and the base, and the heating block is arranged inside the outer cylinder;
[0009] A heating module, a temperature measuring module and a gas conversion module are provided on the heating block. The gas conversion module includes a hydrocarbon removal module, a filtering module and a methane conversion module. The hydrocarbon removal module is a hydrocarbon removal tube filled with a catalyst. The filtering module is a water and dust removal filter. The methane conversion module is a methane conversion tube filled with a catalyst.
[0010] As a preferred embodiment of the multifunctional gas conversion device of the present invention, wherein: a first gas inlet, a second inlet, a first outlet and a second outlet are provided on the top cover, and the first inlet, the second inlet, the first outlet and the second outlet on the top cover are all connected by 1 / 16" single ferrule fittings and are connected to an external 1 / 16" stainless steel tube or stainless steel treated by inertization.
[0011] As a preferred embodiment of the multifunctional gas conversion device of the present invention, wherein: the heating module 13 uses two series-connected heating rods, and the temperature measuring module 14 uses a thermocouple.
[0012] As a preferred embodiment of the multifunctional gas conversion device of the present invention, wherein: the bracket is made of 304 stainless steel, the top cover is made of 316L stainless steel, the heating block is made of 316L stainless steel, and the outer cylinder and the base are made of T6 aluminum alloy.
[0013] As a preferred embodiment of the multifunctional gas conversion device of the present invention, wherein: the length of the outer cylinder is 127 mm, the inner diameter is 58.8 mm, and the outer diameter is 83 mm.
[0014] As a preferred embodiment of the multifunctional gas conversion device of the present invention, wherein: the top cover includes an upper cylinder and a lower cylinder, and the radius of the lower cylinder is 58.8 mm and the thickness is 8 mm, the radius of the upper cylinder is 83 mm and the thickness is 12 mm; the base includes an upper cylinder and a lower cylinder, and the radius of the lower cylinder is 58.8 mm and the thickness is 9.5 mm, the radius of the upper cylinder is 83 mm and the thickness is 10.5 mm.
[0015] The beneficial effects of the present invention: The present invention can remove hydrocarbon components, water and dust in the combustion-supporting gas, prevent affecting the measurement accuracy of the detector and damaging the detector; can catalytically convert carbon monoxide and carbon dioxide in the sample gas; can be configured with any two combinations of hydrocarbon removal, filtration and methane conversion according to needs; has good heat preservation effect and is easy to replace. Description of the Drawings
[0016] To more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. Among them:
[0017] Figure 1 It is a schematic diagram of the overall structure of the multifunctional gas conversion device of the present invention.
[0018] Figure 2 It is a schematic diagram of the heating block structure of the multifunctional gas conversion device of the present invention. Specific embodiments
[0019] To make the above objects, features, and advantages of the present invention more obvious and understandable, the following will make a detailed description of the specific embodiments of the present invention in conjunction with the drawings of the specification.
[0020] In the following description, many specific details are set forth to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
[0021] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that can be included in at least one implementation manner of the present invention. The "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it an independent or selectively exclusive embodiment with other embodiments.
[0022] Furthermore, the present invention is described in detail in conjunction with the schematic diagrams. When describing the embodiments of the present invention in detail, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally out of the general proportion, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention here. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.
[0023] Refer to Figure 1-2 , a multifunctional gas conversion device is provided, including:
[0024] Bracket 1, top cover 2, outer cylinder 4, base 5 and heating block 3; the top cover 2 is correspondingly connected to the upper end of the outer cylinder 4, the base 5 is connected to the lower end of the outer cylinder 4, the bracket 1 is connected to the outside of the top cover 2 and the base 5, and the heating block 3 is arranged inside the outer cylinder 4; specifically, the bracket 1 is made of 304 stainless steel, the top cover 2 is made of 316L stainless steel, the heating block 3 is made of 316L stainless steel, the outer cylinder 4 and the base 5 are made of T6 aluminum alloy, the length of the outer cylinder 4 is 127 mm, the inner diameter is 58.8 mm, and the outer diameter is 83 mm. The top cover 2 includes an upper cylinder and a lower cylinder, and the radius of the lower cylinder is 58.8 mm, the thickness is 8 mm, the radius of the upper cylinder is 83 mm, and the thickness is 12 mm; the base 5 includes an upper cylinder and a lower cylinder, and the radius of the lower cylinder is 58.8 mm, the thickness is 9.5 mm, the radius of the upper cylinder is 83 mm, and the thickness is 10.5 mm.
[0025] A heating module 13, a temperature measuring module 14 and a gas conversion module 12 are arranged on the heating block 3. The gas conversion module includes a hydrocarbon removal module, a filtering module and a methane conversion module. The hydrocarbon removal module is a hydrocarbon removal tube filled with a catalyst, the filtering module is a water and dust removal filter, and the methane conversion module is a methane conversion tube filled with a catalyst.
[0026] Among them, a gas first inlet 6, a second inlet 7, a first outlet 8 and a second outlet 9 are arranged on the top cover. The first inlet 6, the second inlet 7, the first outlet 8 and the second outlet 9 on the top cover 2 are all connected by 1 / 16" single ferrule fittings and are connected to an external 1 / 16" stainless steel pipe or an inerted stainless steel.
[0027] Among them, the heating module 13 uses two series-connected heating rods, and the temperature measuring module 14 uses a thermocouple.
[0028] During use, the combustion-supporting gas enters the hydrocarbon removal or filtering module through the gas inlet on the top cover to remove the hydrocarbon components or water and dust impurities therein, and then enters the detector through the gas outlet on the top cover; the sample gas enters the methane conversion module through the gas inlet on the top cover, and after catalytic conversion, enters the detector through the gas outlet on the top cover. The heating module and the temperature measuring module on the heating block control the temperature to reach the optimal working temperature of the hydrocarbon removal, filtering or methane conversion module. It can remove hydrocarbon components, water and dust in the combustion-supporting gas to prevent affecting the measurement accuracy of the detector and damaging the detector; it can catalytically convert carbon monoxide and carbon dioxide in the sample gas; it can be configured with any two combinations of hydrocarbon removal, filtering and methane conversion according to requirements; it has good heat preservation effect and is easy to replace.
[0029] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered by the scope of the claims of the present invention.
Claims
1. A multifunctional gas conversion device, characterized in that: include: A bracket (1), a top cover (2), an outer cylinder (4), a base (5) and a heating block (3); the top cover (2) is correspondingly connected to the upper end of the outer cylinder (4), the base (5) is connected to the lower end of the outer cylinder (4), the bracket (1) is connected to the outside of the top cover (2) and the base (5), and the heating block (3) is arranged inside the outer cylinder (4); The heating block (3) is provided with a heating module (13), a temperature measuring module (14) and a gas conversion module (12); the gas conversion module comprises a hydrocarbon removal module, a filtering module and a methane conversion module; the hydrocarbon removal module is a hydrocarbon removal pipe loaded with a catalyst; the filtering module is a water removal and dust removal filter; and the methane conversion module is a methane conversion pipe loaded with a catalyst.
2. The multifunctional gas conversion device according to claim 1, characterized in that: The top cover is provided with a first gas inlet (6), a second gas inlet (7), a first gas outlet (8) and a second gas outlet (9), and the first gas inlet (6), the second gas inlet (7), the first gas outlet (8) and the second gas outlet (9) on the top cover (2) are all connected by a 1 / 16" single ferrule joint and connected to an external 1 / 16" stainless steel pipe or stainless steel treated by inertization.
3. The multifunctional gas conversion device according to claim 2, characterized in that: The heating module (13) uses two heating rods connected in series, and the temperature measurement module (14) uses a thermocouple.
4. The multifunctional gas conversion device according to claim 1 is characterized in that: The support (1) is made of 304 stainless steel, the top cover (2) is made of 316L stainless steel, the heating block (3) is made of 316L stainless steel, and the outer cylinder (4) and the base (5) are made of T6 aluminum alloy.
5. The multifunctional gas conversion device according to claim 1, characterized in that: The outer cylinder (4) has a length of 127 mm, an inner diameter of 58.8 mm and an outer diameter of 83 mm.
6. The multifunctional gas conversion device according to claim 5, characterized in that: The top cover (2) comprises an upper cylinder and a lower cylinder, wherein the radius of the lower cylinder is 58.8 mm and the thickness is 8 mm, and the radius of the upper cylinder is 83 mm and the thickness is 12 mm; the base (5) comprises an upper cylinder and a lower cylinder, wherein the radius of the lower cylinder is 58.8 mm and the thickness is 9.5 mm, and the radius of the upper cylinder is 83 mm and the thickness is 10.5 mm.