Slag sample deironing and collecting, sample feeding and discharging and sample information recording device

Abstract

A slag sample deironing and collecting, sample feeding and discharging and sample information recording device comprises a supporting frame body, a sliding way is installed on the top of the supporting frame body, a feeding port is installed below the sliding way, the lower portion of the feeding port is in clearance fit with a slag cup receiving position, a slag cup is placed on the slag cup receiving position, a waste material channel is installed on the slag cup receiving position, and the waste material channel is communicated with the sliding way. A waste material box is installed at an outlet of the waste material channel, and an exchange air cylinder is installed at the bottom of the slag cup receiving position and fixedly installed on the supporting frame body. The device has the beneficial effects that after the slag cup filled with a slag sample is taken away, the slag cup on the slag cup waiting position is automatically supplemented, iron slag in the slag sample can be removed and then collected in a centralized manner, the error of fluorescence analysis is reduced, meanwhile, a temporary urgent sample can be inserted into an automatic line, and the accuracy of fluorescence analysis is improved. According to the equipment, sample information can be recorded through an industrial computer and a labeling machine, work can be automatically completed through a program, and the requirement of industrial automation is met.

Description

Technical Field

[0001] The utility model relates to the technical field of slag sample detection, and particularly relates to a device for removing iron from slag samples, collecting, injecting and extracting samples, and recording sample information. Background Art

[0002] During the steel production process, slag samples are generated. During the production process, it is necessary to detect and analyze the slag samples. Before the detection and analysis, it is necessary to remove impurities from the slag samples, especially the iron slag mixed in the slag samples. Removing impurities can ensure the accuracy of data when performing fluorescence analysis on the slag samples. Temporary samples can be inserted. At present, when performing slag removal operations on slag samples, manual impurity removal operations are basically adopted. Manual impurity removal not only has low work efficiency, but also increases the workload of staff. Content of the Utility Model

[0003] The purpose of the utility model is to provide a device for removing iron from slag samples, collecting, injecting and extracting samples, and recording sample information in view of the deficiencies and defects in the prior art. This device realizes that after the slag cup filled with slag samples is taken away, the slag cup on the slag cup waiting position is automatically replenished, and the iron slag in the slag samples can be removed and centrally collected, reducing the error of fluorescence analysis. At the same time, temporary urgent samples can be inserted into the automatic line. This device can not only record sample information through an industrial computer and a label printer, but also automatically complete the work through a program, meeting the requirements of industrial automation.

[0004] To achieve the above purpose, the utility model adopts the following technical solutions: A device for removing iron from slag samples, collecting, injecting and extracting samples, and recording sample information, which includes a support frame 23. A slideway 3 is installed on the top of the support frame 23. A feed inlet 4 is installed below the slideway 3. The lower part of the feed inlet 4 is in clearance fit with a slag cup receiving position 11, and a slag cup 5 is placed on the slag cup receiving position 11. A waste discharge channel 14 is installed on the slag cup receiving position 11, and a waste box 15 is installed at the outlet of the waste discharge channel 14. An exchange cylinder 6 is installed at the bottom of the slag cup receiving position 11, and the exchange cylinder 6 is fixedly installed on the support frame 23. A magnetic iron removing cylinder 1 is installed on the side of the lower part of the slideway 3, and a magnet 2 is installed at the front end of the magnetic iron removing cylinder 1. A push plate cylinder 8 is installed on the side wall of the support frame 23, and a push plate 9 is installed at the output end of the push plate cylinder 8. A slag cup waiting position 10 is provided at the front end of the push plate 9, and a slag cup replacement position 7 is provided below the slag cup waiting position 10. A slag cup 5 is placed in the slag cup replacement position 7. A sample injection position 18 and a sample extraction position 19 are installed on one side of the sample extraction position 19 away from the slideway 3, and a receiving cup 20 is provided below the sample extraction position 19.

[0005] Further, a photoelectric switch 12 is installed at the opening of the slideway 3.

[0006] Further, a plurality of magnets 2 are provided, and the end surface of each magnet is parallel to the side wall below the slideway 3.

[0007] Further, the top edge of the lower end plate of the push plate 9 is flush with the top edge of the slag cup receiving position 11.

[0008] Further, a vibrator 13 is installed on the side wall of the slideway 3.

[0009] Further, proximity switches 16 are installed below both the slag cup replacement position 7 and the slag cup receiving position 11.

[0010] Further, a slag cup sampling port 17 is installed at one end of the support frame 23.

[0011] Further, a station computer 21 for facilitating operation and control by staff and a label printer 22 for printing labels are installed at the front end of the support frame 23.

[0012] After adopting the above technical solutions, the beneficial effects of the present utility model are as follows: The equipment realizes that after the slag cup filled with slag samples is taken away, the slag cup on the slag cup waiting position is automatically replenished, and the iron slag in the slag samples can be removed and centrally collected, reducing the error of fluorescence analysis. At the same time, temporary urgent samples can be inserted into the automatic line. This equipment can not only record the sample information through an industrial computer and a label printer, but also automatically complete the work through a program, meeting the requirements of industrial automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0014] Figure 1 It is a schematic structural diagram of the present utility model.

[0015] Figure 2 It is Figure 1 A schematic structural diagram of removing the station computer and the label printer in

[0016] Figure 3 It is a schematic structural diagram of the back of the present utility model at the first angle.

[0017] Figure 4 It is a schematic structural diagram of the back of the present utility model at the second angle.

[0018] Description of the drawing reference numerals: Iron removal cylinder 1, magnet 2, slideway 3, feed inlet 4, slag cup 5, exchange cylinder 6, slag cup replacement position 7, push plate cylinder 8, push plate 9, slag cup waiting position 10, slag cup receiving position 11, photoelectric switch 12, vibrator 13, waste discharge channel 14, waste box 15, proximity switch 16, slag cup sample outlet 17, sample injection position 18, sample outlet position 19, receiving cup 20, station computer 21, label printer 22, support frame 23. Detailed implementation mode

[0019] Refer to Figures 1-4 As shown in the figure, the technical solution adopted in this specific implementation mode is as follows: It includes a support frame 23, a slideway 3 is installed on the top of the support frame 23, a feed inlet 4 is installed below the slideway 3, the lower part of the feed inlet 4 is in clearance fit with the slag cup receiving position 11, and a slag cup 5 is placed on the slag cup receiving position 11. A waste discharge channel 14 is installed on the slag cup receiving position 11, and a waste box 15 is installed at the outlet of the waste discharge channel 14. An exchange cylinder 6 is installed at the bottom of the slag cup receiving position 11, and the exchange cylinder 6 is fixedly installed on the support frame 23. An iron removal cylinder 1 is installed on the side of the lower part of the slideway 3, and a magnet 2 is installed at the front end of the iron removal cylinder 1. A push plate cylinder 8 is installed on the side wall of the support frame 23, and a push plate 9 is installed at the output end of the push plate cylinder 8. A slag cup waiting position 10 is provided at the front end of the push plate 9, and a slag cup replacement position 7 is provided below the slag cup waiting position 10. A slag cup 5 is placed in the slag cup replacement position 7. A sample injection position 18 and a sample outlet position 19 are installed on one side of the sample outlet position 19 away from the slideway 3, and a receiving cup 20 is provided below the sample outlet position 19.

[0020] More specifically, a photoelectric switch 12 is installed at the opening of the slideway 3. The photoelectric switch 12 is used to detect whether there is a large block of slag sample blocking the slideway 3 and the feed inlet 4. If it is blocked, a warning will be given to facilitate the staff to clean it in time.

[0021] More specifically, there are several magnets 2, and the end face of each magnet is parallel to the side wall of the lower part of the slideway 3. So that the magnet 2 can fit the outer wall of the slideway 3, thereby better removing the iron slag in the slag sample.

[0022] More specifically, the top edge of the lower end plate of the push plate 9 is flush with the top edge of the slag cup receiving position 11. So that the push plate cylinder 8 can push the slag cup 5 from the push plate 9 to the slag cup receiving position 11 through the push plate 9.

[0023] More specifically, a vibrator 13 is installed on the side wall of the slideway 3. The vibrator 13 can drive the slideway 3 so that the iron slag can slide down more smoothly.

[0024] More specifically, proximity switches 16 are installed below both the slag cup replacement position 7 and the slag cup receiving position 11. The proximity switch 16 below the slag cup receiving position 11 can sense whether the slag cup 5 is in place, while the proximity switch 16 below the slag cup replacement position 7 can sense whether the slag cup 5 has fallen correctly.

[0025] More specifically, a slag cup sample outlet 17 is installed at one end of the support frame 23. If off-line operation of the slag sample is required, the robot can throw the slag cup 5 out from the slag cup sample outlet 17 and it can be taken out manually.

[0026] More specifically, a station computer 21 for facilitating operation and control by the staff and a label printer 22 for printing labels are installed at the front end of the support frame 23.

[0027] The working principle of the present utility model: When this device is in use, it specifically includes the following steps:

[0028] Step 1: The iron removal cylinder 1 extends, and the iron removal cylinder 1 pushes the magnet 2 against the slideway 3.

[0029] Step 2: The slag sample slides down from the slideway 3. At this time, the iron slag in the slag sample is attracted by the magnet 2, and the remaining slag sample enters the slag cup 5 through the feed inlet 4.

[0030] Step 3: The exchange cylinder 6 extends to align the center line of the slag cup replacement position 7 with the center line of the slag cup receiving position 11, while the waste discharge channel 14 is concentric with the feed inlet 4.

[0031] Step 4: The robot takes away the slag cup 5.

[0032] Step 5: The push plate cylinder 8 extends to push the push plate 9 to push the slag cup 5 to the slag cup receiving position 11. The proximity switch 16 below the slag cup receiving position 11 can sense whether the slag cup 5 is in place.

[0033] Step 6: The push plate cylinder 8 retracts, and the slag cup 5 in the slag cup waiting position 10 automatically falls onto the slag cup replacement position 7 by gravity. There is a proximity switch 16 below the slag cup replacement position 7 to sense whether the slag cup 5 has fallen correctly, and the robot automatically replenishes the slag cup 5 into the slag cup waiting position 10.

[0034] Step 7: The vibrator 13 starts to vibrate, the iron removal cylinder 1 retracts, and the magnet 2 leaves the slideway 3. The iron slag enters the waste discharge channel 14 through the feed inlet 4 into the waste box 15 due to vibration and the slideway 3.

[0035] Step 8: The exchange cylinder 6 retracts. Since the slag cup 5 on the slag cup receiving position 11 is concentric with the feed inlet 4, at the same time, the photoelectric switch 12 detects whether there is a large piece of slag sample blocking the feed inlet 4. If so, an alarm is given.

[0036] Step 9: If the slag sample needs offline operation, the robot can throw the slag cup 5 out from the slag cup sampling port 17, and then it will be taken out manually later.

[0037] Step 10: When it is necessary to temporarily insert an urgent sample or manually supplement the slag cup 5, pull out the sample injection position 18, place the sample or the slag cup 5 and then push it back to the original position. The proximity switch 16 at the sample injection position detects it, and then through the operation of the station computer 21, the robot takes away the sample for processing or takes away the slag cup 5 and places it at the slag cup waiting position 10.

[0038] Step 11: When there is a sample that needs offline processing, the robot directly throws the sample into the sample sampling position 19, and it enters the receiving cup 20, which is taken away manually. The operator operates the station computer 21 to record, and prints a label through the label printer 22, and uses the form of pasting labels for distinction and recording.

[0039] The above is only used to illustrate the technical solution of the present invention rather than to limit it. Any other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the present invention shall be covered by the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.

Claims

1. A slag sample iron removal collection and sample feeding and discharging and sample information recording device, characterized in that: It comprises a support frame (23), a slideway (3) is installed on the top of the support frame (23), a feed port (4) is installed below the slideway (3), the feed port (4) is clearance-matched with a slag cup receiving position (11) below the feed port (4), and a slag cup (5) is placed on the slag cup receiving position (11), a discard channel (14) is installed on the slag cup receiving position (11), a waste box (15) is installed at the outlet of the discard channel (14), an exchange cylinder (6) is installed at the bottom of the slag cup receiving position (11), the exchange cylinder (6) is fixedly installed on the support frame (23), and a side of the slideway (3) is installed below the feed port (4). There is an iron removal cylinder (1), a magnet (2) is installed on the front end of the iron removal cylinder (1), a push plate cylinder (8) is installed on the side wall of the support frame (23), a push plate (9) is installed on the output end of the push plate cylinder (8), a slag cup waiting position (10) is provided at the front end of the push plate (9), a slag cup replacement position (7) is provided below the slag cup waiting position (10), a slag cup (5) is placed in the slag cup replacement position (7), a sample feeding position (18) and a sample discharge position (19) are installed on the side of the sample discharge position (19) away from the slideway (3), and a material receiving cup (20) is provided below the sample discharge position (19).

2. A slag sample iron removal collection and sample feeding and discharging and sample information recording device according to claim 1, characterized in that: A photoelectric switch (12) is installed at the opening of the slideway (3).

3. The device for collecting slag samples for iron removal, sampling and discharging, and recording sample information according to claim 1, characterized in that: A plurality of magnets (2) are provided, and the end surface of each magnet is parallel to the side wall below the slideway (3).

4. The device for collecting slag samples for iron removal, sampling and discharging, and recording sample information according to claim 1, characterized in that: The top edge of the lower end plate of the push plate (9) is flush with the top edge of the slag cup receiving position (11).

5. The device for collecting slag samples for iron removal, sampling and discharging, and recording sample information according to claim 1, characterized in that: A vibrator (13) is installed on the side wall of the slideway (3).

6. The device for collecting slag samples for iron removal, sampling and discharging, and recording sample information according to claim 1, characterized in that: A proximity switch (16) is installed below the slag cup replacement position (7) and the slag cup receiving position (11).

7. The device for collecting slag samples for iron removal, sampling and discharging, and recording sample information according to claim 1, characterized in that: A slag cup outlet (17) is installed at one end of the support frame (23).

8. The device for collecting slag samples for iron removal, sampling and discharging, and recording sample information according to claim 1, characterized in that: A workstation computer (21) for easy operation and control by staff and a label machine (22) for printing labels are installed at the front end of the support frame (23).

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