Raw material impurity removal device for corundum production
By designing a raw material removal device for white corundum production using linear frames and electromagnet parts, the problem of difficulty in removing iron impurities in the existing devices is solved, efficient iron slag suction and transport, and filtration efficiency and effect are improved.
Patent Information
- Application Number
- CN202421805112.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The iron impurities trapped on the electromagnetic needle plate, filter plate, electromagnet block and screen plate for the existing iron removal device for white corundum production are difficult to remove, resulting in the filter plate and screen plate being easily blocked, affecting the filtration efficiency and effect.
A raw material removal device for corundum production is designed, using a linear frame, with raw material conveyor belts and miscellaneous conveyor belts installed on both sides, forming a cutting space in the middle, a spline shaft that rotates through a motor and a turntable that can move up and down, and electromagnet parts are installed around to continuously suck out and transport iron slag, solving the problem of difficulty in removing iron impurities.
It realizes efficient and continuous suction and transport of iron slag in raw materials, avoids clogging of filter plates and screen plates, improves filtration efficiency and effect, and meets the actual needs of white corundum production.
Smart Images

Figure CN223027510U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of corundum production equipment, in particular to a raw material impurity removal device for corundum production. Background Art
[0002] With white corundum as raw material, it is made by melting industrial alumina powder at a temperature of more than 2000 degrees in an arc and then cooling. It is crushed and shaped, magnetically separated to remove iron, and screened into various particle sizes. It has a dense texture, high hardness, and sharp corners. It is suitable for manufacturing ceramics, resin-bonded abrasives, grinding, polishing, sandblasting, precision casting (special corundum for precision casting), etc. It can also be used to manufacture advanced refractory materials without affecting the color of the processed parts; it can be used in processes where iron powder residue is strictly prohibited; the amount of iron oxide is extremely low, which is suitable for sandblasting operations where iron residue is strictly prohibited; it has the advantages of fast processing speed and high quality. Since most of the equipment used to produce white corundum particle products is currently Barmac crushing and processing, due to the high strength and hardness of sintered white corundum mature balls, the wear-resistant body and chute plate inside Barmac are severely worn, and the wear-resistant body and chute plate in Barmac are basically made of iron or steel, so a large amount of magnetic iron enters the white corundum particle products, causing a large quality risk to white corundum products.
[0003] The utility model with announcement number CN211937376U discloses a deironing device for white corundum production, which relates to the technical field of deironing of production raw materials, and specifically includes a base, the upper surface of the base is fixedly connected with a shell, a feeding port is provided on one side of the inner top wall of the shell, a vibration drawing hole is provided on one side of the inner side wall of the shell, an electromagnetic needle plate is connected to the inner drawing of the vibration drawing hole, a piston mechanism is fixedly installed on one side of the outer surface of the shell, a motor box is fixedly connected on one side of the outer surface of the shell, a sieve plate hole is provided on the lower part of one side of the inner side wall of the shell, and an electromagnet block is fixedly connected on one side of the inner side wall of the shell. The deironing device for white corundum production, through the setting of the electromagnetic needle plate, the densely arranged electromagnetic columns greatly increase the surface area for adsorbing iron impurities, and has a sufficient deironing effect. Through the coordinated setting of the motor box and the piston mechanism, the electromagnetic needle plate performs reciprocating vibration motion, and the white corundum raw material slides downward along the electromagnetic needle plate under the action of gravity, thereby achieving the purpose of avoiding blockage and enhancing the deironing effect. However, the technical solution of this patent has the following defects: although the iron impurities in the white corundum raw material powder can be removed by using the combination of electromagnetic needle plates, filter plates, electromagnet blocks and sieve plates, the iron impurities trapped on the electromagnetic needle plates, filter plates, electromagnet blocks and sieve plates cannot be easily removed. When a large amount of iron impurities are trapped on the electromagnetic needle plates, filter plates, electromagnet blocks and sieve plates, it is easy to cause the filter plates and sieve plates to become blocked, thereby affecting the filtering effect of the white corundum raw material powder. Therefore, the technical solution of this patent has the defect of easily affecting the filtering efficiency and filtering effect. Based on this, the present application proposes a raw material impurity removal device for corundum production, which can solve the above problems. Summary of the Utility Model
[0004] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a device for removing impurities from raw materials used in corundum production.
[0005] The purpose of the utility model is realized through the following technical solutions: A device for removing impurities from raw materials used in corundum production, including a frame, which is linear. On both sides inside the frame, a raw material conveyor belt and a miscellaneous material conveyor belt are respectively rotatably installed, with a gap left between them to form a blanking space. Above the frame, a spline shaft driven by a motor to rotate is installed. The spline shaft is located directly above the blanking space. An upper and lower reciprocating turntable is installed outside the spline shaft. Two fixing plates are installed on the periphery of the outside of the turntable. Electromagnet components are installed between the four groups of fixing plates. A blanking plate is installed below the blanking space. The blanking plate slopes downward and faces the raw material conveyor belt.
[0006] Optionally, two electric rollers are installed on both sides inside the frame, and the raw material conveyor belt and the miscellaneous material conveyor belt are respectively sleeved on the two groups of electric rollers.
[0007] Optionally, on one side of the frame close to the top surface of the miscellaneous material conveyor belt, a mounting plate is installed, which is flush with the top surface of the frame. The motor is installed in the middle of the top surface of the mounting plate.
[0008] Optionally, a spline through groove is opened at the center of the turntable, which is slidably matched with the spline shaft.
[0009] Optionally, telescopic cylinders are installed on both sides of the top surface of the mounting plate. Rotating balls are installed at the output ends of the two telescopic cylinders, which are in contact with the top surface of the turntable. A spring is sleeved outside the spline shaft and is located below the turntable.
[0010] The utility model has the following advantages:
[0011] For the device for removing impurities from raw materials used in corundum production, a linear frame is used as the main body of the device. A raw material conveyor belt and a miscellaneous material conveyor belt are respectively installed on both sides inside the frame, with a gap left between them to form a blanking space. Above the frame, a spline shaft driven by a motor to rotate is installed, which is located directly above the blanking space. A turntable that can move up and down reciprocally is installed on the spline shaft. Two fixing plates are installed on the periphery of the outside of the turntable. Electromagnet components are installed between the four groups of fixing plates. As the four electromagnet components rotate and move up and down, the iron slag doped in the raw materials can be continuously sucked out and transported to the miscellaneous material conveyor belt and sent out, enabling the entire device to meet the actual use requirements and having a relatively high working efficiency.
[0012] Among them, a blanking plate is installed below the blanking space, which is inclined downward and faces the raw material conveyor belt, so as to collect the raw materials after impurity removal, facilitating later centralized processing and use.
[0013] Among them, a spring is sleeved on the spline shaft, and a telescopic cylinder is installed above the frame. The output end of the telescopic cylinder is rotatably installed with a ball, and the ball contacts the top surface of the turntable. By using this structure, the lifting of the turntable can be realized, and the ball can reduce the wear between components. Brief Description of the Drawings
[0014] Figure 1 It is a schematic diagram of the first perspective of the overall structure in the present invention;
[0015] Figure 2 It is a schematic diagram of the second perspective of the overall structure in the present invention;
[0016] Figure 3 In the present invention Figure 1 Schematic diagram of the internal structure;
[0017] Figure 4 It is a schematic diagram of the overall structure of the frame in the present invention;
[0018] Figure 5 It is a schematic diagram of the overall structure of the turntable in the present invention.
[0019] In the figure: 1-frame, 2-turntable, 3-electromagnet component, 4-raw material conveyor belt, 5-miscellaneous material conveyor belt, 6-motor, 7-telescopic cylinder, 8-ball, 9-spline shaft, 10-spring, 11-mounting plate, 12-electric roller, 13-blanking plate, 14-fixed plate, 15-spline through groove. Detailed Description of the Invention
[0020] The following further describes the present invention with reference to the accompanying drawings, but the protection scope of the present invention is not limited to the following.
[0021] As Figures 1 to 5 shown, an impurity removal device for raw materials used in corundum production includes a frame 1, which is linear. The raw material conveyor belt 4 and the miscellaneous material conveyor belt 5 are respectively rotatably installed on both sides inside the frame 1, and there is a gap between them to form a blanking space. A spline shaft 9 driven by a motor 6 to rotate is installed above the frame 1. The spline shaft 9 is located directly above the blanking space. A turntable 2 that can reciprocate up and down is installed outside the spline shaft 9. Two fixed plates 14 are installed on the periphery of the turntable 2, and electromagnet components 3 are installed between the four groups of fixed plates 14. A blanking plate 13 is installed below the blanking space, and the blanking plate 13 is inclined downward and faces the raw material conveyor belt 4.
[0022] As an alternative technical solution of the present utility model, two electric rollers 12 are installed on both sides inside the frame 1. The raw material conveyor belt 4 and the miscellaneous material conveyor belt 5 are respectively sleeved on the two sets of electric rollers 12. When installing the two conveyor belts, they need to be tightened. Moreover, the structure of the electric roller 12 is compact, but the cost is relatively high. In actual application, the electric roller 12 can be replaced by a roller driven by a servo motor.
[0023] As an alternative technical solution of the present utility model, a mounting plate 11 is installed on one side of the frame 1 close to the top surface of the miscellaneous material conveyor belt 5, which is flush with the top surface of the frame 1. The motor 6 is installed at the middle position of the top surface of the mounting plate 11, providing a suitable installation position for the motor 6 to facilitate the installation and disassembly of the motor 6.
[0024] As an alternative technical solution of the present utility model, a spline through groove 15 is opened at the center of the turntable 2, which is slidably matched with the spline shaft 9, enabling the turntable 2 to rotate together with the spline shaft 9 and move up and down along the spline shaft 9.
[0025] As an alternative technical solution of the present utility model, telescopic cylinders 7 are installed on both sides of the top surface of the mounting plate 11. Rotating balls 8 are installed at the output ends of the two telescopic cylinders 7, which are in contact with the top surface of the turntable 2. A spring 10 is sleeved outside the spline shaft 9, which is located below the turntable 2. The telescopic cylinder 7 can press down the turntable 2 and compress the spring 10. After the telescopic cylinder 7 contracts, the turntable 2 can be reset under the action of the spring 10, and the use of the rotating balls 8 can reduce the wear between components and ensure smooth rotation of the turntable 2.
[0026] In summary, the features, assembly methods, usage processes, and functions achieved by the various components in the present utility model are as follows: The linear frame 1 serves as the main body of the device. The raw material conveyor belt 4 and the miscellaneous material conveyor belt 5 are respectively installed on both sides inside the frame 1, with a gap left between them to form a blanking space. Above the frame 1, a spline shaft 9 driven by a motor 6 to rotate is installed, which is directly above the blanking space. A turntable 2 that can move up and down reciprocally is installed on the spline shaft 9. Two fixing plates 14 are installed on the outer periphery of the turntable 2. Electromagnet components 3 are installed between the four groups of fixing plates 14. As the four electromagnet components 3 rotate and move up and down, the iron slag doped in the raw materials can be continuously sucked out, transported to the miscellaneous material conveyor belt 5, and sent out, enabling the entire device to meet the actual usage needs and having a relatively high working efficiency. Below the blanking space, a blanking plate 13 is installed, which is inclined downward and faces the raw material conveyor belt 4 to facilitate the collection of the raw materials after impurity removal, facilitating subsequent centralized processing and use. A spring 10 is sleeved on the spline shaft 9. Above the frame 1, a telescopic cylinder 7 is installed, and a rotating ball 8 is rotatably installed at its output end. The rotating ball 8 is in contact with the top surface of the turntable 2. By using this structure, the lifting of the turntable 2 can be achieved, and the rotating ball 8 can reduce the wear between components.
[0027] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A raw material impurity removal device for corundum production, characterized in that: The invention comprises a frame (1) which is in a straight line shape. A raw material conveyor belt (4) and a miscellaneous material conveyor belt (5) are rotatably mounted on both sides of the frame (1). A gap is left between the two to form a material unloading space. A spline shaft (9) driven to rotate by a motor (6) is mounted above the frame (1). The spline shaft (9) is located directly above the material unloading space. A turntable (2) capable of reciprocating up and down is mounted outside the spline shaft (9). Two fixed plates (14) are mounted around the outside of the turntable (2). Electromagnetic components (3) are mounted between four groups of the fixed plates (14). A material unloading plate (13) is mounted below the material unloading space. The material unloading plate (13) is tilted downward and faces the raw material conveyor belt (4).
2. The raw material impurity removal device for corundum production according to claim 1, characterized in that: Two electric rollers (12) are installed on both sides of the frame (1), and the raw material conveyor belt (4) and the miscellaneous material conveyor belt (5) are respectively sleeved on the two groups of electric rollers (12).
3. The raw material impurity removal device for corundum production according to claim 1, characterized in that: A mounting plate (11) is installed on one side of the frame (1) close to the top surface of the miscellaneous material conveyor belt (5), which is flush with the top surface of the frame (1), and the motor (6) is installed at the middle position of the top surface of the mounting plate (11).
4. The raw material impurity removal device for corundum production according to claim 1, characterized in that: A spline through groove (15) is provided at the center of the rotating disk (2) and is slidably matched with the spline shaft (9).
5. The raw material impurity removal device for corundum production according to claim 3, characterized in that: Telescopic cylinders (7) are installed on both sides of the top surface of the mounting plate (11), and balls (8) are rotatably installed on the output ends of the two telescopic cylinders (7) and contact the top surface of the turntable (2). The outer part of the spline shaft (9) is covered with a spring (10) which is located below the turntable (2).
Citation Information
Patent Citations
Iron removing device for white corundum production
CN211937376U