Polycrystalline painting die
By designing a wear-resistant polycrystalline mold core paint structure, combined with graphite sleeve, guide inner sleeve, polycrystalline mold core, painted part, wipe cotton ring, lubricating oil temporary cotton ring and sintered powder layer, the problem of insufficient wear resistance of existing tungsten steel and ruby painted molds is solved, and the uniform painting of wires and the wear resistance of molds is significantly improved.
Patent Information
- Application Number
- CN202421795783.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-29
AI Technical Summary
Due to poor wear resistance, existing tungsten steel and ruby painted molds have problems such as larger mold specifications, grooves and large ovality on the surface of the mold holes, and thus there are paint tumors, paint bias, uneven paint layer and unqualified paint film thickness.
Design a wear-resistant polycrystalline mold core paint structure, combining graphite sleeves, guide inner sleeves, polycrystalline mold cores, painted parts, wipe cotton rings, lubricating oil temporary cotton rings and sintered powder layer. Through the combination of these components, uniform paint of wires is achieved and wear resistance of the mold is improved.
The uniform painting of wires is achieved, which significantly improves the wear resistance of the mold, reduces the problems of larger specifications and surface grooves during the use of the mold, and improves the stability and quality of the painting process.
Smart Images

Figure CN223027668U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a polycrystalline painting die, belonging to the technical field of painting die equipment. Background Art
[0002] The painting by die method uses natural diamond painting dies, tungsten steel painting dies and ruby painting dies. Due to size limitations, natural diamonds can only be used to process small-sized painting dies (die size < 0.800 mm), while for large-sized painting dies (die size ≥ 0.800 mm), the core materials are tungsten steel and ruby. Tungsten steel and ruby have become the mainstream products of painting dies due to their simple processing, good surface roughness and high production efficiency.
[0003] However, due to poor wear resistance, when tungsten steel and ruby painting dies are used for a long time, there will inevitably be problems such as an increase in die size, grooves on the die hole surface, and large ovality. During the painting process of electromagnetic wires, there are prone to problems such as paint tumors, paint deviation, uneven paint layer, and unqualified paint film thickness. Now there is an urgent need for a polycrystalline painting die to solve the above problems. Content of the Utility Model
[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a polycrystalline painting die to solve the problems raised in the above background art. The utility model designs a wear-resistant polycrystalline die core painting structure, which is combined with a cleaning and lubricating auxiliary component, can achieve uniform painting of wire, and greatly improves wear resistance.
[0005] In order to achieve the above purpose, the utility model is realized through the following technical solutions: a polycrystalline painting die, including a graphite sleeve, a guiding inner sleeve, a polycrystalline die core and a painting part. The left end inside the graphite sleeve is fixedly installed with a guiding inner sleeve through a plurality of first reinforcing bolts. A cleaning cotton ring and a lubricating oil storage cotton ring are respectively installed on the left and right sides inside the guiding inner sleeve. The polycrystalline die core and the painting part are fixedly installed at the right end inside the graphite sleeve through a plurality of second reinforcing bolts. A paint storage groove is opened at the connection between the painting part and the inner wall of the graphite sleeve. A plurality of diversion holes are staggeredly arranged inside the painting part. A paint adding pipe is longitudinally installed on the right side of the upper end of the graphite sleeve. Sintered powder layers are arranged on the inner side walls of the polycrystalline die core and the painting part.
[0006] Furthermore, a tapered notch is opened at the edge of the left end inside the guiding inner sleeve.
[0007] Furthermore, lubricating oil is adsorbed in the lubricating oil storage cotton ring.
[0008] Furthermore, the left end of the painting part is in contact with the guiding inner sleeve.
[0009] Furthermore, all the plurality of diversion holes are communicated with the paint storage groove, and the lower end of the paint adding pipe is communicated with the paint storage groove.
[0010] Furthermore, the polycrystalline die core and the painting part are integrally arranged.
[0011] Advantages of the present utility model: A polycrystalline painting die of the present utility model. Due to the addition of a graphite sleeve, a guiding inner sleeve, a tapered notch, a cleaning cotton ring, a lubricating oil storage cotton ring, a painting part, a polycrystalline die core, a paint storage tank, a diversion hole, and a sintered powder layer in the present utility model, through our design improvement and actual use, it shows that the structure of this device is reasonable. A wear-resistant polycrystalline die core painting structure is designed, which can realize uniform painting of wire rods in cooperation with cleaning and lubricating auxiliary components, greatly improving wear resistance and having good practicability. Description of the Drawings
[0012] By reading the following detailed description of the non-restrictive embodiments with reference to the accompanying drawings, other features, purposes, and advantages of the present utility model will become more obvious:
[0013] Figure 1 It is a three-dimensional schematic diagram of the overall structure of a polycrystalline painting die of the present utility model;
[0014] Figure 2 It is a cross-sectional schematic diagram of a polycrystalline painting die of the present utility model;
[0015] Figure 3 It is a cross-sectional schematic diagram of the guiding inner sleeve of a polycrystalline painting die of the present utility model;
[0016] In the figure: 1 - graphite sleeve, 2 - guiding inner sleeve, 3 - first reinforcing bolt, 4 - tapered notch, 5 - cleaning cotton ring, 6 - lubricating oil storage cotton ring, 7 - painting part, 8 - polycrystalline die core, 9 - paint storage tank, 10 - diversion hole, 11 - sintered powder layer, 12 - second reinforcing bolt, 13 - paint adding pipe. Detailed Embodiment
[0017] To make the technical means, creative features, achieved purposes, and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with the specific embodiments.
[0018] Please refer to Figures 1 - 3 , the present utility model provides a technical solution: A polycrystalline painting die includes a graphite sleeve 1, a guiding inner sleeve 2, a polycrystalline die core 8, and a painting part 7. The left end inside the graphite sleeve 1 is fixedly installed with the guiding inner sleeve 2 through a plurality of first reinforcing bolts 3. A cleaning cotton ring 5 and a lubricating oil storage cotton ring 6 are respectively installed on the left and right sides inside the guiding inner sleeve 2. The polycrystalline die core 8 and the painting part 7 are fixedly installed at the right end inside the graphite sleeve 1 through a plurality of second reinforcing bolts 12. A paint storage tank 9 is provided at the connection between the painting part 7 and the inner wall of the graphite sleeve 1. A plurality of diversion holes 10 are staggeredly arranged inside the painting part 7. A paint adding pipe 13 is longitudinally installed on the right side of the upper end of the graphite sleeve 1. Sintered powder layers 11 are provided on the inner side walls of both the polycrystalline die core 8 and the painting part 7.
[0019] As the first embodiment of the present utility model: a tapered notch 4 is provided at the left end edge inside the guiding inner sleeve 2. By adding the tapered notch 4, it is convenient for the loose wire to be inserted into the guiding inner sleeve 2.
[0020] The lubricating oil storage cotton ring 6 adsorbs lubricating oil. By adding the lubricating oil and the lubricating oil storage cotton ring 6, the wire that is bundled and extruded can be lubricated to prevent hard contact between it and the inner wall of the sintered powder layer 11 and prevent it from being easily worn. The left end of the painting part 7 is in contact with the guiding inner sleeve 2. A plurality of shunt holes 10 are all connected to the temporary paint tank 9 in communication. The lower end of the paint adding pipe 13 is connected to the temporary paint tank 9 in communication. By adding the temporary paint tank 9, it is convenient to store the paint liquid. And the setting of the paint adding pipe 13 is convenient for adding the paint liquid into the temporary paint tank 9. The staggered plurality of shunt holes 10 can uniformly perform the painting operation on the wire.
[0021] The polycrystalline die core 8 and the painting part 7 are integrally provided. By adding the sintered powder layer 11 arranged inside the polycrystalline die core 8, they are sintered together to form an artificial polycrystalline diamond sintered body, providing reinforcement for the blank. On the other hand, the prepared sintered body has a certain plasticity to protect the artificial polycrystalline diamond sintered body from being squeezed and deformed or cracked.
[0022] As the second embodiment of the present utility model: the added tapered notch 4 facilitates the insertion of the loose wire into the guiding inner sleeve 2. Then the wire passes through the wiping cotton ring 5 for wiping, and then contacts the lubricating oil storage cotton ring 6, which can lubricate the bundled wire to prevent hard contact between it and the inner wall of the sintered powder layer 11 and prevent it from being easily worn. The plurality of shunt holes 10 provided can uniformly perform the painting operation on the wire. Then the wire passes through the inside of the polycrystalline die core 8 for extrusion, which can improve the tightness of the paint liquid wrapped around the wire. The sintered powder layer 11 is arranged inside the polycrystalline die core 8, and they are sintered together to form an artificial polycrystalline diamond sintered body, providing reinforcement for the blank. On the other hand, the prepared sintered body has a certain plasticity to protect the artificial polycrystalline diamond sintered body from being squeezed and deformed or cracked, and has good wear resistance and is convenient for long-term use.
[0023] The above shows and describes the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the present utility model. Therefore, in any regard, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, it is intended to include all changes falling within the meaning and scope of the equivalent elements of the claims in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0024] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment contains only an independent technical solution. This narrative style of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A polycrystalline coating mold, comprising a graphite sleeve (1), a guide inner sleeve (2), a polycrystalline mold core (8) and a coating portion (7), characterized in that: The left end of the graphite sleeve (1) is fixedly mounted with a guide inner sleeve (2) via a plurality of first reinforcing bolts (3), and a cleaning cotton ring (5) and a lubricating oil temporary storage cotton ring (6) are respectively mounted on the left and right sides of the guide inner sleeve (2); The polycrystalline mold core (8) and the paint coating part (7) are fixed to the right end of the inside of the graphite sleeve (1) by means of a plurality of second reinforcing bolts (12); a temporary paint storage groove (9) is provided at the connection between the paint coating part (7) and the inner wall of the graphite sleeve (1); a plurality of diversion holes (10) are staggeredly provided on the inner side of the paint coating part (7); a paint adding tube (13) is longitudinally installed on the right side of the upper end of the graphite sleeve (1); and a sintered powder layer (11) is provided on the inner wall of the polycrystalline mold core (8) and the paint coating part (7).
2. A polycrystalline paint mold according to claim 1, characterized in that: A tapered notch (4) is provided on the left inner edge of the guide inner sleeve (2).
3. A polycrystalline paint mold according to claim 1, characterized in that: The lubricating oil temporary storage cotton ring (6) absorbs the lubricating oil.
4. A polycrystalline paint mold according to claim 1, characterized in that: The left end of the painted portion (7) is in contact with the guide inner sleeve (2).
5. The polycrystalline paint mold according to claim 1, characterized in that: The plurality of diversion holes (10) are all connected to the temporary paint storage tank (9), and the lower end of the paint adding pipe (13) is connected to the temporary paint storage tank (9).
6. A polycrystalline paint mold according to claim 1, characterized in that: The polycrystalline mold core (8) and the painting portion (7) are integrally arranged.