Molten aluminum ladle tipping device

By adding structures such as sealing covers and valves to the aluminum water-pack tilting device, the problem of aluminum water leakage is solved, ensuring safety and production stability.

CN223028469UActive Publication Date: 2025-06-27YUNNAN HEQING NANDU NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420920141.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-06-27
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing aluminum water-pack tilting device is prone to cause aluminum water leakage during use, which poses safety hazards.

Method used

An aluminum water-pack tipping device is designed, and by providing a sealing cover, a rectangular sealing plate, sealing bolts and valves on the main body of the equipment, it is necessary to ensure that aluminum water leaks during the aluminum water-pack tipping process.

Benefits of technology

It effectively prevents aluminum water leakage, ensures the safety of the working environment, ensures the stability of the production environment, and facilitates the normal operation of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of molten aluminum ladles, and discloses a molten aluminum ladle tipping device. The molten aluminum ladle tipping device comprises an equipment body, a rotating arm plate, a carrying bottom plate and a connecting bottom plate, a molten aluminum ladle is arranged at the upper end of the equipment body, a sealing cover is arranged at the upper end of the molten aluminum ladle, a plurality of sealing bolts are fixedly connected to the side face of the sealing cover, then normal operation of the equipment is guaranteed, and after operation is completed, the sealing bolts are fixedly connected to the carrying bottom plate. The valve is screwed again, the sealing performance in the discharge pipe opening is guaranteed, the rectangular block facilitates the valve to control the aluminum water in the discharge pipe opening to flow out, the sealing performance of the structure is guaranteed, and by means of the structure, it is guaranteed that when the aluminum water ladle is tipped over, the aluminum water cannot leak out, the safety of the production environment is guaranteed, and normal operation of workers is facilitated.
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Description

Technical Field

[0001] This application belongs to the technical field of molten aluminum ladles, and specifically relates to a tilting device for molten aluminum ladles. Background Art

[0002] The tilting device for molten aluminum ladles can quickly and stably complete the tilting and emptying operations of the molten aluminum ladle, thereby improving production efficiency, reducing waiting time in production, and playing a positive role in the operation of the entire production line. Using a tilting device for molten aluminum ladles can reduce the degree of manual participation, lower the cost of manual operation, and reduce the risk of operators in a dangerous environment, improving work safety. The tilting device for molten aluminum ladles can achieve precise control of the tilting angle, speed, and tilting process, ensuring the accuracy and stability of the tilting of the molten aluminum ladle. The tilting device can fully pour out the molten aluminum in the molten aluminum ladle, reducing waste of molten aluminum, improving the utilization rate of aluminum materials, and helping to reduce production costs. The tilting device is usually equipped with multiple safety protection devices to avoid accidental injuries. The tilting device for molten aluminum ladles can improve production efficiency, reduce costs, improve product quality, and ensure operation safety, and is one of the indispensable important devices in the aluminum smelting and casting processes.

[0003] For example, the publication number: CN215587851 discloses a new type of tilting device for molten aluminum ladles. The device includes a bench, a swing arm, and a driving device. Aluminum water chutes and swing arms are respectively arranged on both sides of the bench. The swing arm is hinged to the bench, and a ladle support plate is fixedly connected to the lower part of the swing arm. The ladle support plate is used to place the molten aluminum ladle, and the driving device drives the swing arm to move. The present utility model uses a driving device to drive the swing arm, ensuring that the tilting angle of the molten aluminum ladle can reach 60°; the present utility model avoids the safety hazards brought by manual auxiliary hanging hooks, can continuously feed the melting and holding furnace in a controllable manner, and the entire device is simple to operate, safe and reliable.

[0004] However, in the common application of this type, when using the tilting device for molten aluminum ladles, it is easy for the internal molten aluminum to leak, and the temperature of the molten aluminum is likely to cause safety accidents, making it inconvenient to use. Summary of the Utility Model

[0005] The purpose of this application is to: in order to solve the above-mentioned problem of preventing molten aluminum from leaking, a tilting device for molten aluminum ladles is provided.

[0006] The technical solution adopted in this application is as follows: It includes a device main body, a rotating arm plate, a carrying bottom plate, and a connecting bottom plate. An aluminum ladle is provided at the upper end of the device main body. A sealing cover is provided at the upper end of the aluminum ladle. A plurality of sealing bolts are fixedly connected to the side surface of the sealing cover. A rectangular sealing plate is threadedly connected to the surface of the sealing bolt. The rectangular sealing plate passes through the surface of the sealing bolt and is inserted into a hole provided on the surface of the aluminum ladle. A rectangular block is fixedly connected to the upper end of the sealing cover. A discharge pipe orifice is provided at the upper end of the rectangular block. A valve is provided on the side surface of the rectangular block.

[0007] By adopting the above technical solution, when using the aluminum ladle tilting device, by adding a sealing cover to the device, it is ensured that no aluminum liquid leaks during the tilting process of the aluminum ladle, ensuring the safety of the working environment. In the use of the structure, by placing the sealing cover on the upper end of the aluminum ladle, then inserting the rectangular sealing plate into the sealing bolt and tightening it, the connection between the sealing cover and the aluminum ladle is ensured to be stable. Then, after the aluminum ladle is tilted, the valve is loosened, and then the aluminum liquid flows out through the discharge pipe orifice, and then the normal operation of the device is ensured. After the operation is completed, the valve is tightened again to ensure the sealing inside the discharge pipe orifice. The rectangular block facilitates the valve to control the outflow of the aluminum liquid inside the discharge pipe orifice, ensuring the sealing of the structure. By using this structure, it is ensured that no aluminum liquid leaks during the aluminum ladle tilting operation, ensuring the safety of the production environment and facilitating the normal operation of the staff.

[0008] In a preferred embodiment, a plurality of handles are fixedly connected to the upper end of the sealing cover at adjacent positions of the rectangular block. Vent holes are provided at adjacent positions of the handles.

[0009] By adopting the above technical solution, the handles facilitate the staff to move the position of the sealing cover when it is necessary to open the aluminum ladle, facilitating the use of the staff. The vent holes facilitate the ventilation inside the device, ensuring the stable air pressure inside the device.

[0010] In a preferred embodiment, a rectangular plate is fixedly connected to the upper end of the device main body. A plurality of rotating arm plates are rotatably connected to the side surface of the rectangular plate.

[0011] By adopting the above technical solution, the rectangular plate facilitates connecting the position of the rotating arm plates, ensuring the rotation of the rotating arm plates and driving the change of the position of the carrying bottom plate, thereby performing the operation of tilting the aluminum ladle.

[0012] In a preferred embodiment, the other end of the rotating arm plate is fixedly connected to a carrying bottom plate. An aluminum ladle is provided at the upper end of the carrying bottom plate.

[0013] By adopting the above technical solution, the position of the carrying bottom plate for conveniently carrying the molten aluminum ladle ensures the stable connection between structures, facilitates the normal production operation of the equipment, and is convenient for the staff to perform the tilting operation of the molten aluminum ladle.

[0014] In a preferred embodiment, a connecting bottom plate is fixedly connected to the lower end of the equipment main body, a plurality of extension plates are fixedly connected to the side surface of the carrying bottom plate, a rotating shaft I is arranged at the upper end of the extension plate, and a telescopic robotic arm is rotatably connected to the rotating shaft I.

[0015] By adopting the above technical solution, the position of the connecting bottom plate for conveniently carrying the equipment ensures the normal operation of the equipment, the position of the extension plate for conveniently connecting the rotating shaft I facilitates pulling the position of the carrying bottom plate through the telescopic robotic arm, and is convenient for performing the tilting operation.

[0016] In a preferred embodiment, a plurality of rectangular fixing plates are fixedly connected to the lower end of the carrying bottom plate, fixing bolts are threadedly connected to the surfaces of the rectangular fixing plates, the fixing bolts pass through the surfaces of the rectangular fixing plates and are inserted into the upper end of the equipment main body, an operating platform is arranged at the adjacent position of the equipment main body on the upper end of the connecting bottom plate, and a plurality of operating buttons are arranged on the surface of the operating platform.

[0017] By adopting the above technical solution, the rectangular fixing plates facilitate fixing the stability of the carrying bottom plate in the horizontal position, ensure the stable connection of the structure, strengthen the connection through the fixing bolts, the operating buttons facilitate carrying the operating platform, and the staff controls the operation of the equipment by using the operating buttons.

[0018] In a preferred embodiment, the other end of the telescopic robotic arm is rotatably connected to a rotating shaft II, the rotating shaft II is fixedly connected to a robotic arm fixing plate, a support column is fixedly connected to the lower end of the robotic arm fixing plate, and the other end of the support column is fixedly connected to the connecting bottom plate.

[0019] By adopting the above technical solution, the rotating shaft II facilitates the connection between the telescopic robotic arm and the robotic arm fixing plate, facilitates the normal operation of the telescopic robotic arm, the support column supports the position of the robotic arm fixing plate, and ensures the stable position of the robotic arm fixing plate.

[0020] In a preferred embodiment, a rotating motor is arranged inside the rectangular plate, a motor base is arranged at the lower end of the rotating motor, a rotating connecting shaft is rotatably connected to the side surface of the rotating motor, and the other end of the rotating connecting shaft is communicated with a rotating arm plate.

[0021] By adopting the above technical solution, the rotating motor facilitates driving the operation of the rotating arm plate. By driving the rotation of the rotating connecting shaft by the rotating motor, the rotating arm plate rotates, which is convenient for the use of the equipment, and the motor base supports the position of the rotating motor, which is convenient for the normal operation of the equipment.

[0022] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present application are as follows:

[0023] In the present application, when using the tilting device for the molten aluminum ladle, by adding a sealing cover to the device, it is ensured that no molten aluminum leaks during the tilting process of the molten aluminum ladle, ensuring the safety of the working environment. In the use of the structure, the sealing cover is placed on the upper end of the molten aluminum ladle, and then the rectangular sealing plate is inserted into the sealing bolt and tightened to ensure the firm connection between the sealing cover and the molten aluminum ladle. After the molten aluminum ladle is tilted, the valve is loosened, and then the molten aluminum flows out through the discharge pipe orifice, and then the normal operation of the device is ensured. After the operation is completed, the valve is tightened again to ensure the sealing performance inside the discharge pipe orifice. The rectangular block facilitates the valve to control the outflow of the molten aluminum inside the discharge pipe orifice, ensuring the sealing performance of the structure. By using this structure, it is ensured that no molten aluminum leaks during the tilting operation of the molten aluminum ladle, ensuring the safety of the production environment and facilitating the normal operation of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a front view of the structure of the tilting device for the molten aluminum ladle of the present application;

[0025] Figure 2 is a sealing diagram of the structure of the tilting device for the molten aluminum ladle in the present application;

[0026] Figure 3 In the present application Figure 2 is an enlarged view of part A;

[0027] Figure 4 is a detailed connection diagram of the structure of the rotating motor in the present application.

[0028] Reference numerals in the drawings: 1, equipment main body; 2, connecting bottom plate; 3, operation button; 4, operation platform; 5, fixing bolt; 6, rectangular fixing plate; 7, rotating shaft I; 8, rotating arm plate; 9, support column; 10, telescopic robotic arm; 11, rectangular plate; 12, robotic arm fixing plate; 13, rotating shaft II; 14, molten aluminum ladle; 15, carrying bottom plate; 16, extension plate; 17, sealing cover; 18, ventilation hole; 19, handle; 20, valve; 21, discharge pipe orifice; 22, rectangular block; 23, rectangular sealing plate; 24, sealing bolt; 25, motor base; 26, rotating connection shaft; 27, rotating motor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Apparently, the described embodiments are part of the embodiments of this application, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in this application without creative efforts shall fall within the scope of protection of this application.

[0030] Refer to Figures 1-4 ,

[0031] Embodiment:

[0032] Refer to Figures 1-3 which includes a device main body 1, a rotating arm plate 8, a carrying bottom plate 15, and a connecting bottom plate 2. An aluminum ladle 14 is provided at the upper end of the device main body 1. A sealing cover 17 is provided at the upper end of the aluminum ladle 14. A plurality of sealing bolts 24 are fixedly connected to the side surface of the sealing cover 17. A rectangular sealing plate 23 is threadedly connected to the surface of the sealing bolt 24. The rectangular sealing plate 23 passes through the surface of the sealing bolt 24 and is inserted into a hole provided on the surface of the aluminum ladle 14. A rectangular block 22 is fixedly connected to the upper end of the sealing cover 17. A discharge pipe orifice 21 is provided at the upper end of the rectangular block 22. A valve 20 is provided on the side surface of the rectangular block 22. When using the aluminum ladle tilting device, by adding a sealing cover to this device, it is ensured that no aluminum liquid will leak during the tilting process of the aluminum ladle, guaranteeing the safety of the working environment. During the use of the structure, by placing the sealing cover 17 on the upper end of the aluminum ladle 14, then inserting the rectangular sealing plate 23 into the sealing bolt 24 and tightening it, the connection between the sealing cover 17 and the aluminum ladle 14 is ensured to be firm. Then, after the aluminum ladle is tilted, the valve 20 is loosened, and then the aluminum liquid flows out through the discharge pipe orifice 21, then ensuring the normal operation of the device. After the operation is completed, the valve 20 is tightened again to ensure the sealing inside the discharge pipe orifice 21. The rectangular block 22 facilitates the valve 20 to control the outflow of the aluminum liquid inside the discharge pipe orifice 21, ensuring the sealing of the structure. By using this structure, it is ensured that no aluminum liquid will leak during the aluminum ladle tilting operation, guaranteeing the safety of the production environment and facilitating the normal operation of the staff.

[0033] Refer to Figures 1-3 At adjacent positions of the upper end of the rectangular block 22 on the upper end of the sealing cover 17, a plurality of handles 19 are fixedly connected. At adjacent positions of the handles 19, ventilation holes 18 are provided. The handles 19 facilitate the staff to move the position of the sealing cover 17 when it is necessary to open the aluminum ladle 14, facilitating the use of the staff. The ventilation holes 18 facilitate the ventilation inside the device, ensuring the stable air pressure inside the device.

[0034] Refer to Figures 1-2, a rectangular plate 11 is fixedly connected to the upper end of the equipment main body 1. A plurality of rotating arm plates 8 are rotatably connected to the side surface of the rectangular plate 11. The rectangular plate 11 facilitates the connection position of the rotating arm plates 8, ensuring the rotation of the rotating arm plates 8 to drive the position change of the carrying bottom plate 15, thereby performing the operation of tilting the ladle.

[0035] Refer to Figures 1-2 , the other end of the rotating arm plate 8 is fixedly connected to a carrying bottom plate 15. An aluminum ladle 14 is arranged on the upper end of the carrying bottom plate 15. The carrying bottom plate 15 facilitates the position of carrying the aluminum ladle 14, ensuring the stable connection between structures, facilitating the normal production operation of the equipment, and facilitating the staff to perform the tilting operation of the aluminum ladle.

[0036] Refer to Figures 1-2 , a connection bottom plate 2 is fixedly connected to the lower end of the equipment main body 1. A plurality of extension plates 16 are fixedly connected to the side surface of the carrying bottom plate 15. A first rotating shaft 7 is arranged at the upper end of the extension plate 16. A telescopic robotic arm 10 is rotatably connected to the first rotating shaft 7. The connection bottom plate 2 facilitates the position of carrying the equipment to ensure the normal operation of the equipment. The extension plate 16 facilitates the connection position of the first rotating shaft 7, facilitating the pulling of the position of the carrying bottom plate 15 by the telescopic robotic arm 10, and facilitating the tilting operation.

[0037] Refer to Figures 1-2 , a plurality of rectangular fixing plates 6 are fixedly connected to the lower end of the carrying bottom plate 15. Fixing bolts 5 are threadedly connected to the surface of the rectangular fixing plates 6. The fixing bolts 5 pass through the surface of the rectangular fixing plates 6 and are inserted into the upper end of the equipment main body 1. An operating platform 4 is arranged at the upper end of the connection bottom plate 2 adjacent to the equipment main body 1. A plurality of operating buttons 3 are arranged on the surface of the operating platform 4. The rectangular fixing plates 6 facilitate the fixation of the carrying bottom plate 15 in a horizontal position to ensure the stable connection of the structure, and strengthen the connection through the fixing bolts 5. The operating buttons 3 facilitate the carrying of the operating platform 4, and the staff controls the operation of the equipment by using the operating buttons 3.

[0038] Refer to Figures 1-2 , the other end of the telescopic robotic arm 10 is rotatably connected to a second rotating shaft 13. The second rotating shaft 13 is fixedly connected to a robotic arm fixing plate 12. A support column 9 is fixedly connected to the lower end of the robotic arm fixing plate 12. The other end of the support column 9 is fixedly connected to the connection bottom plate 2. The second rotating shaft 13 facilitates the connection between the telescopic robotic arm 10 and the robotic arm fixing plate 12, facilitating the normal operation of the telescopic robotic arm 10. The support column 9 supports the position of the robotic arm fixing plate 12 to ensure the stable position of the robotic arm fixing plate 12.

[0039] Refer to Figures 1-2 , Figure 4, a rotating motor 27 is arranged inside the rectangular plate 11. A motor base 25 is arranged at the lower end of the rotating motor 27. The side of the rotating motor 27 is rotatably connected to a rotating connecting shaft 26. The other end of the rotating connecting shaft 26 is communicated with a rotating arm plate 8. The rotating motor 27 facilitates the operation of the rotating arm plate 8. By driving the rotation of the rotating connecting shaft 26 by the rotating motor 27, the rotating arm plate 8 is rotated, which is convenient for the use of the device. The motor base 25 supports the position of the rotating motor 27, facilitating the normal operation of the device.

[0040] The implementation principle of an embodiment of the aluminum ladle tilting device of the present application is as follows:

[0041] When using the aluminum ladle tilting device, by adding a sealing cover to the device, it is ensured that there is no leakage of molten aluminum during the tilting process of the aluminum ladle, ensuring the safety of the working environment. In the use of the structure, the sealing cover 17 is placed on the upper end of the aluminum ladle 14, and then the rectangular sealing plate 23 is inserted into the sealing bolt 24 and tightened to ensure the firm connection between the sealing cover 17 and the aluminum ladle 14. After the aluminum ladle is tilted, the valve 20 is loosened, and then the molten aluminum flows out through the discharge pipe orifice 21, and then the normal operation of the device is ensured. After the operation is completed, the valve 20 is tightened again to ensure the sealing performance inside the discharge pipe orifice 21. The rectangular block 22 facilitates the valve 20 to control the outflow of the molten aluminum inside the discharge pipe orifice 21, ensuring the sealing performance of the structure. By using this structure, it is ensured that there is no leakage of molten aluminum during the tilting operation of the aluminum ladle, ensuring the safety of the production environment and facilitating the normal operation of the staff.

[0042] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. An aluminum ladle tilting device, comprising an equipment body (1), a rotating arm plate (8), a carrying bottom plate (15), and a connecting bottom plate (2), characterized in that: An aluminum water bag (14) is arranged at the upper end of the equipment body (1), and a sealing cover (17) is arranged at the upper end of the aluminum water bag (14). A plurality of sealing bolts (24) are fixedly connected to the side of the sealing cover (17), and a rectangular sealing plate (23) is threadedly connected to the surface of the sealing bolt (24). The rectangular sealing plate (23) passes through the surface of the sealing bolt (24) and is inserted into a hole arranged on the surface of the aluminum water bag (14). A rectangular block (22) is fixedly connected to the upper end of the sealing cover (17), and a discharge pipe outlet (21) is arranged at the upper end of the rectangular block (22). A valve (20) is arranged on the side of the rectangular block (22).

2. The aluminum ladle tilting device according to claim 1, characterized in that: The upper end of the sealing cover (17) is located adjacent to the rectangular block (22) and is fixedly connected to a plurality of handles (19), and air holes (18) are provided adjacent to the handles (19).

3. The aluminum ladle tilting device according to claim 1, characterized in that: The upper end of the equipment body (1) is fixedly connected to a rectangular plate (11), and the side surfaces of the rectangular plate (11) are rotatably connected to a plurality of rotating arm plates (8).

4. The aluminum ladle tilting device according to claim 1, characterized in that: The other end of the rotating arm plate (8) is fixedly connected to a mounting base plate (15), and an aluminum water bag (14) is arranged at the upper end of the mounting base plate (15).

5. The aluminum ladle tilting device according to claim 1, characterized in that: The lower end of the device body (1) is fixedly connected to a connecting base plate (2), the side of the mounting base plate (15) is fixedly connected to a plurality of extension plates (16), the upper end of the extension plate (16) is provided with a rotating shaft (7), and the rotating shaft (7) is rotatably connected to a telescopic mechanical arm (10).

6. The aluminum ladle tilting device according to claim 1, characterized in that: The lower end of the mounting base plate (15) is fixedly connected to a plurality of rectangular fixing plates (6), the surface of the rectangular fixing plates (6) is threadedly connected to fixing bolts (5), the fixing bolts (5) pass through the surface of the rectangular fixing plates (6) and are plugged into the upper end of the device body (1), and an operating table (4) is provided at an adjacent position of the upper end of the connecting base plate (2) and the surface of the operating table (4) is provided with a plurality of operating buttons (3).

7. The aluminum ladle tilting device according to claim 5, characterized in that: The other end of the telescopic mechanical arm (10) is rotatably connected to the second rotating shaft (13), the second rotating shaft (13) is fixedly connected to the mechanical arm fixing plate (12), the lower end of the mechanical arm fixing plate (12) is fixedly connected to the support column (9), and the other end of the support column (9) is fixedly connected to the base plate (2).

8. The aluminum ladle tilting device according to claim 3, characterized in that: A rotating motor (27) is arranged inside the rectangular plate (11), a motor base (25) is arranged at the lower end of the rotating motor (27), a rotating connecting shaft (26) is rotatably connected to the side of the rotating motor (27), and the other end of the rotating connecting shaft (26) is connected to the rotating arm plate (8).

Citation Information

Patent Citations

  • Novel molten aluminum ladle tipping device

    CN215587851U