Plate trailer type assembly line and cigarette making machine equipment assembly line

Abstract

The utility model provides a plate trailer type assembly line and a cigarette making machine equipment assembly line and relates to the technical field of assembly line equipment, and the plate trailer type assembly line is applied to a production workshop and used for equipment assembly. The plate trailer type assembly line comprises an assembly line guide rail, a plate trailer carrier and a workshop truss hoisting system. The assembly line guide rails are two parallel rails laid on the ground; the workshop truss hoisting system is used for hoisting the pallet carrier and the assembly equipment. According to the plate trailer type assembly line, the linear assembly line guide rail is small in occupied area, the plate trailer carrier is used as a loading platform of parts, equipment assembly is conducted from one end of the assembly line guide rail to the other end of the assembly line guide rail, and the assembly line work loading efficiency is high; the assembled pallet carrier can be hoisted to the initial end of the assembly line from the tail end of the assembly line by means of a workshop truss hoisting system and then put into the assembly line again for assembly, the loading efficiency is high, and meanwhile the cost is effectively saved by means of an existing truss hoisting system in a factory.

Description

Technical Field

[0001] This application relates to the technical field of assembly line equipment, and particularly to a flatbed truck type assembly line and a cigarette making machine equipment assembly line. Background Art

[0002] An assembly line is a common design in factories and the automation field. Common assembly lines can be divided into structures such as caterpillar type, plate chain type, and roller type according to different structural forms; these traditional assembly line structures are complex and expensive; and due to the heavy load of assembly equipment, such as cigarette making machine equipment; the above traditional assembly line structures are prone to component failures in heavy load assembly requirements, affecting the equipment efficiency. Therefore, how to research an assembly line with low cost, simple structure, less maintenance, and meeting heavy loads has become the focus of research by industry insiders. Summary of the Utility Model

[0003] This application provides a flatbed truck type assembly line. The straight railway tracks occupy less land area, and together with the flatbed truck carrier, it serves as a loading platform for parts with a large loading weight; at the same time, equipment assembly is carried out from one end to the other end of the assembly line guide rail, and the loading efficiency of the assembly line operation is high; the loaded flatbed truck carrier can also be lifted from the end of the assembly line to the initial end of the assembly line by means of the workshop overhead crane system, and then re - put into the assembly line for assembly, with high loading efficiency, and by using the existing overhead crane system in the factory, the cost can be effectively saved.

[0004] The technical solution provided by this application is as follows:

[0005] A flatbed truck type assembly line, which is applied to a production workshop for equipment assembly; it includes:

[0006] An assembly line guide rail, which is two parallel tracks laid on the ground;

[0007] A flatbed truck carrier that can move and travel on the assembly line guide rail;

[0008] And an overhead crane system arranged above the assembly line guide rail, which is used to lift the flatbed truck carrier and assembly equipment.

[0009] Further, along the direction of the assembly line guide rail, a plurality of assembly stations are arranged at intervals on the outer sides of the two tracks. The assembly stations store the parts to be assembled. The flatbed truck carrier moves along the track and stops at each assembly station in turn to complete the placement of the parts stored at the assembly station.

[0010] Further, the flatbed truck carrier includes a flatbed truck frame. The bottom of the flatbed truck frame is provided with traveling rollers that cooperate with the tracks to travel, and a load - carrying flat plate is arranged on the top of the flatbed truck frame.

[0011] A braking screw is also provided on the plate vehicle frame on one side of the track and between the walking rollers. The braking screw is arranged through the threaded through holes of the load-carrying flat plate and the plate vehicle frame. A rubber pad is provided at the bottom of the braking screw, so as to position the plate vehicle by screwing the braking screw to make the rubber pad abut against the top surface of the track.

[0012] Further, the assembly line guide rail is a linear guide rail.

[0013] Further, the number of plate vehicles is multiple, and the multiple plate vehicles are arranged in sequence on the assembly line guide rail.

[0014] Further, the walking roller includes a roller frame, a roller shaft arranged on the roller frame, and a roller arranged on the roller shaft; the roller frame is connected to the plate vehicle frame.

[0015] Further, a spirit level is also provided on the load-carrying flat plate of the plate vehicle. The spirit level is a bubble spirit level, and an installation groove is opened on the top plane of the load-carrying flat plate for placing the bubble spirit level.

[0016] Further, the track of the assembly line guide rail is a steel track, and the walking rollers are steel rollers.

[0017] This application also provides a cigarette making machine equipment assembly line, including the above-mentioned plate vehicle type assembly line.

[0018] A plate vehicle type assembly line provided by this application is applied to a production workshop for equipment assembly; it includes: an assembly line guide rail, a plate vehicle, and a workshop overhead crane system; the assembly line guide rail is two parallel tracks laid on the ground; the workshop overhead crane system is used to hoist the plate vehicle and assembly equipment. The plate vehicle type assembly line of this application has a linear assembly line guide rail, which occupies less floor space. The plate vehicle is used as a loading platform for parts, and equipment assembly is carried out from one end to the other end of the assembly line guide rail, with high loading efficiency in the assembly line operation; the assembled plate vehicle can also be hoisted from the end of the assembly line to the initial end of the assembly line by means of the workshop overhead crane system and put back into the assembly line for assembly again, with high loading efficiency. At the same time, by using the existing overhead crane system in the factory, the cost is effectively saved. Description of the Drawings

[0019] In order to more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the following will briefly introduce the drawings required to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments recorded in this application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0020] Figure 1 It is a structural schematic diagram of the plate vehicle type assembly line provided by this application;

[0021] Figure 2 is Figure 1 a structural schematic diagram of a medium plate vehicle carrier;

[0022] Figure 3 is Figure 2 a simplified three-dimensional structural schematic diagram of a medium plate vehicle carrier;

[0023] Figure 4 is Figure 3 a structural schematic diagram of a traveling roller;

[0024] Among them, 1. Rail, 2. Vehicle carrier, 3. Vehicle frame, 4. Traveling roller, 5. Loading flat plate, 6. Locking and positioning system, 7. Roller frame, 8. Roller shaft, 9. Roller, 10. Small flat plate. Specific implementation manners

[0025] In order to enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the scope of protection of this application.

[0026] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly disposed on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0027] It should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to this application.

[0028] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of this application, "a plurality of" and "several" mean two or more, unless otherwise specifically defined.

[0029] It should be noted that the structures, proportions, sizes, etc. shown in the accompanying drawings of this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the limiting conditions under which this application can be implemented. Therefore, they do not have substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the efficacy that this application can produce and the purpose that can be achieved, should still fall within the scope covered by the technical content disclosed in this application.

[0030] The embodiments of this application are written in a progressive manner.

[0031] As Figures 1 to 4 shown, a flatbed cart type assembly line provided by this application is applied to a production workshop and is used for the assembly of equipment; it includes:

[0032] An assembly line guide rail, which is two parallel tracks 1 laid on the ground;

[0033] A flatbed cart carrier that can move and travel on the assembly line guide rail;

[0034] And, a workshop overhead crane system arranged above the assembly line guide rail, which is used for hoisting the flatbed cart carrier and assembly equipment.

[0035] The flatbed cart type assembly line of this application has a straight-line form of assembly line guide rail, which occupies less floor space. The flatbed cart carrier is used as a loading platform for components, and equipment assembly is carried out from one end of the assembly line guide rail to the other end. The loading efficiency of the assembly line operation is high; the assembled flatbed cart carrier can also be hoisted from the end of the assembly line to the initial end of the assembly line by means of the workshop overhead crane system and then put back into the assembly line for assembly; the assembly line operation is realized in a cycle, the assembly efficiency is high, and at the same time, by using the existing overhead crane system in the factory, the cost is effectively saved.

[0036] Furthermore, along the direction of the assembly line guide rail, a plurality of assembly stations are arranged at intervals outside the two tracks, and the assembly stations store the components to be assembled. The flatbed cart carrier moves and stops along the track to each assembly station in turn, so as to complete the placement of the components stored at the assembly station.

[0037] Furthermore, the flatbed cart carrier 2 includes a flatbed cart frame 3. The bottom of the flatbed cart frame is provided with traveling rollers 4 that cooperate with the track to travel, and a load-carrying flat plate 5 is arranged on the top of the flatbed cart frame;

[0038] On the frame of the vehicle-mounted carrier on one side of the track and between the walking rollers, a braking screw is also provided. The braking screw is arranged through the threaded through holes of the load-carrying flat plate and the frame of the vehicle-mounted carrier. A rubber pad is provided at the bottom of the braking screw, so that the rubber pad abuts against the top surface of the track by screwing the braking screw to complete the positioning of the vehicle-mounted carrier; the braking screw and the rubber pad constitute the locking and positioning system 6 of the vehicle-mounted carrier, and the structure is simple. The vehicle-mounted carrier moves along the track to the assembly station, and the vehicle-mounted carrier is positioned by screwing the braking screw tightly so that the rubber pad abuts against the top surface of the track and no longer moves. After the parts at this assembly station are assembled, the braking screw is loosened, and the vehicle-mounted carrier can move along the track to the next assembly station. The structure design of this solution is simple, and the braking of the whole vehicle-mounted carrier is completed by means of the friction between the rubber pad and the track; and for the severely worn rubber pad, it can be replaced with a new one, which is convenient for maintenance.

[0039] Preferably, the load-carrying flat plate 5 is formed by splicing multiple small flat plates 10 into an integral panel, as shown in Figure 3 ; or, the load-carrying flat plate is an integral flat plate.

[0040] Furthermore, the assembly line guide rail is a linear guide rail.

[0041] Furthermore, the number of vehicle-mounted carriers is multiple, and multiple vehicle-mounted carriers are arranged in sequence on the assembly line guide rail.

[0042] Furthermore, the walking roller includes a roller frame 7, a roller shaft 8 arranged on the roller frame, and a roller 9 arranged on the roller shaft; the roller frame is connected to the frame of the vehicle-mounted carrier. The track of the assembly line guide rail is a steel track, and the walking roller is a steel roller.

[0043] Furthermore, a level is also provided on the load-carrying flat plate of the vehicle-mounted carrier. The level is a bubble level, and an installation groove is opened on the top plane of the load-carrying flat plate for placing the bubble level. The structure design of this solution is simple, and at the same time, the degree of the vehicle-mounted carrier maintaining horizontal can be judged by observing the bubble of the level, so that the vehicle-mounted carrier and / or the track of the assembly line guide rail can be repaired in time when the level of the vehicle-mounted carrier is insufficient.

[0044] This application also provides a cigarette-making machine equipment assembly line, including the above-mentioned vehicle-mounted assembly line. The beneficial effects of this assembly line correspond to those of the assembly line and will not be repeated here.

[0045] The above description of the disclosed embodiments enables those skilled in the art to implement or use this application. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application will not be limited to the embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A pallet assembly line, used in a production workshop for assembling equipment, characterized in that: include: Assembly line rails, which are two parallel tracks laid on the ground; A movable pallet carrier installed on the guide rails of the assembly line; And, the workshop truss crane system is arranged above the assembly line rails. The workshop truss crane system is used to lift pallet trucks and assembly equipment.

2. The pallet type assembly line according to claim 1, characterized in that: Along the guide rail direction of the assembly line, multiple assembly stations are arranged at intervals on the outer sides of the two tracks, and the assembly stations store parts to be assembled.

3. The pallet type assembly line according to claim 2, characterized in that: The cart carrier includes a cart frame, the bottom of which is provided with running rollers that cooperate with the track to run, and the top of the cart frame is provided with a loading flat plate; A brake screw is also provided on the cart frame on one side of the track and between the walking rollers. The brake screw is set through the threaded through holes of the loading plate and the cart frame. A rubber pad is provided at the bottom of the brake screw, so that the rubber pad can be abutted against the top surface of the track to complete the positioning of the cart carrier.

4. The pallet-type assembly line according to any one of claims 1 to 3, characterized in that: The assembly line guides are linear guides.

5. The pallet-type assembly line according to any one of claims 1 to 3, characterized in that: There are multiple pallet carriers, and the multiple pallet carriers are arranged in sequence on the assembly line guide rails.

6. The pallet-type assembly line according to claim 4, characterized in that: The walking roller comprises a roller frame, a roller shaft arranged on the roller frame, and a roller arranged on the roller shaft; the roller frame is connected to the cart frame.

7. The pallet-type assembly line according to claim 3, characterized in that: A level is also provided on the loading platform of the cart carrier.

8. The pallet-type assembly line according to claim 3, characterized in that: The rails of the assembly line guide rails are steel rails, and the walking rollers are steel rollers.

9. A cigarette making machine equipment assembly line, characterized in that: It comprises a pallet-type assembly line as described in any one of claims 1-8.

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