Intelligent grinding equipment for aluminum bar production and processing

By designing a combined structure of the discharge plate and the movable plate in the aluminum rod grinding equipment, combined with the combination of sealing cloth and skateboard, the smooth cutting of the aluminum rod and the efficient recycling of cutting fluid are achieved, the problems of aluminum rod stacking and cutting fluid waste are solved, and the production efficiency is improved and the cost is reduced.

CN223029368UActive Publication Date: 2025-06-27JILIN CARBON KEY NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520799130.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2025-06-27
Estimated Expiration
2035-04-25

AI Technical Summary

Technical Problem

During the grinding process, aluminum rods are prone to accumulation and blockage due to the adhesion of cutting fluid on the surface of the cutting structure, and the waste of cutting fluid increases production costs.

Method used

An intelligent grinding equipment for aluminum rod production and processing is designed, using a combined structure of discharge plate and movable plate. Through the cooperation of electric push rods and elastic parts, the vibration of the discharge plate is realized to prevent the accumulation of aluminum rods, and the cutting fluid is actively collected and recovered through the cooperation of sealing cloth and skateboard.

Benefits of technology

It effectively prevents the aluminum rod from accumulating due to the adhesion of cutting fluid during the cutting process, improves the cutting capacity, and improves the collection and recycling efficiency of cutting fluid through the design of the current collecting groove and absorbing part, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum bar machining, in particular to intelligent grinding equipment for aluminum bar production and machining, which comprises a grinding machine, a conveying belt and the like. And a conveying belt is arranged on the grinding machine. The discharging plate is pushed to move upwards through the first top plate, vibration of the discharging plate acts on an aluminum bar, then the aluminum bar is not affected by cutting fluid and stays on the surface of the discharging plate, the situation of material accumulation is avoided, and the discharging capacity of equipment is improved; the vibration of the movable plate is greater through the vibration of the discharging plate, so that the stress of the aluminum bars is stronger, and the accumulation phenomenon of the aluminum bars is further prevented; the cutting fluid is more easily gathered through the flow collecting groove, so that the cutting fluid cannot be dispersed again under the limitation of the flow collecting groove subsequently, and the collection of the cutting fluid by the equipment is accelerated; and negative pressure is generated in the storage cavity through cooperation of the sliding plate and the sealing cloth, the cutting fluid is actively forced to be rapidly separated from the absorption part, and the cutting fluid collection benefit of the equipment is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum rod processing, in particular to an intelligent grinding device for aluminum rod production and processing. Background Art

[0002] In the prior art, a grinding device is used to polish the oxidized and rusted parts on the surface of an aluminum rod to make its surface smooth. During the grinding process of the aluminum rod, cutting fluid is usually added. On the one hand, it improves the quality of the ground aluminum rod, and on the other hand, it reduces the wear of the grinding device. In order to avoid damage caused by the vertical dropping and mutual collision of the ground aluminum rods, a sloping plate is usually used to slowly guide them into a collection structure. However, during the feeding process, since a large amount of cutting fluid adheres to the surface of the aluminum rod, the cutting fluid will remain on the surface of the sloping plate, and the cutting fluid is viscous. If it is not cleaned for a long time, the sloping plate will have a large viscosity, and the aluminum rod is likely to adhere to the surface of the sloping plate during the feeding process, resulting in the accumulation of aluminum rods. In the long run, it may cause blockage and affect the normal feeding of the aluminum rod.

[0003] At the same time, not only will the cutting fluid adhere to the surface of the aluminum rod, but some of the cutting fluid is also likely to remain on the surface of the sloping plate. The cutting fluid can be recycled after one use, resulting in the waste of the cutting fluid adhering to the aluminum rod and remaining on the sloping plate, increasing the production cost of aluminum rod grinding.

[0004] In summary, this application proposes an intelligent grinding device for aluminum rod production and processing to improve the above-mentioned technical problems. Summary of the Utility Model

[0005] In order to overcome the disadvantages that the aluminum rod is easily affected by the cutting fluid and adheres to the surface of the feeding structure, resulting in the easy accumulation of the aluminum rod on the feeding structure and causing blockage, and at the same time, the cutting fluid adhering to the aluminum rod and the cutting fluid remaining on the feeding structure are both wasted, the utility model provides an intelligent grinding device for aluminum rod production and processing.

[0006] The technical implementation scheme of the present utility model is as follows: An intelligent grinding device for aluminum rod production and processing includes a grinding machine, a conveyor belt, a collection box, baffles and a discharge plate; a conveyor belt is arranged on the grinding machine; inclined blocks are arranged on the conveyor belt; two baffles are arranged on the conveyor belt; an activity groove is arranged on each of the opposite sides of the two baffles; a discharge plate is slidably connected between the two baffles through the activity grooves; a collection box is arranged on the two baffles; it further includes an activity plate, a first top plate, an electric push rod, an elastic member and a second top plate; a number of rectangular grooves for discharging cutting fluid are formed on the discharge plate; a number of activity plates for preventing the aluminum rod from being stuck are rotatably connected to the discharge plate; each activity plate is located above the adjacent rectangular groove; electric push rods are fixedly connected to the lower sides of the two baffles; the telescopic ends of the electric push rods are fixedly connected to the second top plate; a number of first top plates for preventing the aluminum rod from piling up are fixedly connected to the second top plate; a supporting portion is arranged on each first top plate, and each supporting portion is attached to the lower side surface of the discharge plate; a number of elastic members are fixedly connected to the lower sides of the two baffles; the telescopic ends of the number of elastic members are jointly fixedly connected to the discharge plate.

[0007] Furthermore, in the above-mentioned intelligent grinding device for aluminum rod production and processing, it further includes a sealing cloth and a sliding plate; a storage cavity is formed by the cooperation of the second top plate, the discharge plate and the sealing cloth; a sealing cloth is jointly fixedly connected between the discharge plate and the second top plate; a sliding plate for facilitating the collection of cutting fluid is jointly fixedly connected between every two relatively left and right first top plates.

[0008] Furthermore, in the above-mentioned intelligent grinding device for aluminum rod production and processing, it further includes a liquid discharge pipe; a liquid discharge pipe for extracting and recycling cutting fluid is communicated with the front side of the sealing cloth; an electromagnetic valve is arranged in the liquid discharge pipe.

[0009] Furthermore, in the above-mentioned intelligent grinding device for aluminum rod production and processing, a number of round holes for pre-collecting cutting fluid are formed on the discharge plate.

[0010] Furthermore, in the above-mentioned intelligent grinding device for aluminum rod production and processing, a number of flow collection grooves for the convergence of cutting fluid are arranged on the rear side of each activity plate.

[0011] Furthermore, in the above-mentioned intelligent grinding device for aluminum rod production and processing, an absorption portion for absorbing cutting fluid is arranged on the front side of each activity plate.

[0012] Furthermore, each activity plate is made of elastic rubber material.

[0013] Furthermore, an angle of 30 degrees is formed between each activity plate and the discharge plate.

[0014] The beneficial effect of the present utility model is as follows: The present utility model realizes that the discharge plate is pushed upward by the first top plate, so that the vibration of the discharge plate acts on the aluminum rod, thereby preventing the aluminum rod from being affected by the cutting fluid and staying on the surface of the discharge plate to avoid material accumulation, and improving the blanking capacity of the equipment;

[0015] The vibration of the discharge plate makes the vibration of the movable plate greater, thereby making the force on the aluminum rod stronger and further preventing the phenomenon of aluminum rod accumulation;

[0016] The collecting trough makes the cutting fluid easier to converge with each other, and then the cutting fluid cannot be dispersed again under the limitation of the collecting trough, accelerating the collection of the cutting fluid by the equipment;

[0017] The cooperation of the sliding plate and the sealing cloth generates negative pressure in the storage cavity, actively forcing the cutting fluid to quickly separate from the absorption part, further improving the collection efficiency of the cutting fluid by the equipment. Brief Description of the Drawings

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the intelligent grinding equipment for aluminum rod production and processing of the present utility model;

[0019] Figure 2 It is a three-dimensional structural schematic diagram of the combination of the discharge plate and the movable plate of the present utility model;

[0020] Figure 3 It is a combined sectional view of the discharge plate, the second top plate and the sealing cloth of the present utility model;

[0021] Figure 4 It is a side view of the discharge plate, the first top plate and the second top plate of the present utility model;

[0022] Figure 5 It is a three-dimensional structural schematic diagram of the movable plate of the present utility model.

[0023] The meanings of the reference numerals in the drawings: 1 - grinding machine, 2 - conveyor belt, 2001 - inclined block, 3 - collection box, 4 - baffle, 4001 - movable groove, 5 - discharge plate, 5001 - rectangular groove, 5002 - round hole, 6 - movable plate, 6001 - collecting trough, 6002 - absorption part, 7 - first top plate, 7001 - supporting part, 101 - electric push rod, 102 - elastic part, 103 - second top plate, 104 - sealing cloth, 10401 - storage cavity, 105 - drain pipe. Detailed Embodiment

[0024] The following describes the embodiments of the present utility model with reference to the drawings.

[0025] Embodiment 1

[0026] As Figures 1 - 5As shown in the figure, an intelligent grinding device for aluminum rod production and processing includes a grinding machine 1, a conveyor belt 2, a collection box 3, a baffle 4 and a discharge plate 5; a conveyor belt 2 is arranged on the grinding machine 1; an inclined block 2001 is arranged on the conveyor belt 2; two baffles 4 are arranged on the conveyor belt 2; an activity groove 4001 is arranged on the opposite sides of the two baffles 4; a discharge plate 5 is slidably connected between the two baffles 4 through the activity groove 4001; a collection box 3 is arranged on the two baffles 4;

[0027] It further includes a movable plate 6, a first top plate 7, an electric push rod 101, an elastic member 102 and a second top plate 103; a plurality of rectangular grooves 5001 are formed on the discharge plate 5; a plurality of movable plates 6 are rotatably connected to the discharge plate 5; each movable plate 6 is located above the adjacent rectangular groove 5001; an electric push rod 101 is fixedly connected to the lower sides of the two baffles 4; the telescopic end of the electric push rod 101 is fixedly connected to the second top plate 103; a plurality of first top plates 7 are fixedly connected to the second top plate 103; a supporting portion 7001 is arranged on each first top plate 7, and each supporting portion 7001 is attached to the lower side surface of the discharge plate 5; a plurality of elastic members 102 are fixedly connected to the lower sides of the two baffles 4, and the elastic members 102 are spring telescopic rods; the telescopic ends of the plurality of elastic members 102 are jointly fixedly connected to the discharge plate 5.

[0028] It further includes a sealing cloth 104 and a sliding plate; a storage cavity 10401 is formed by the cooperation of the second top plate 103, the discharge plate 5 and the sealing cloth 104; a sealing cloth 104 is jointly fixedly connected between the discharge plate 5 and the second top plate 103; a sliding plate is jointly fixedly connected between every two left and right opposite first top plates 7.

[0029] It further includes a drain pipe 105; a drain pipe 105 is communicated with the front side of the sealing cloth 104; an electromagnetic valve is arranged in the drain pipe 105.

[0030] A plurality of round holes 5002 are formed on the discharge plate 5.

[0031] A plurality of flow collecting grooves 6001 are arranged on the rear side of each movable plate 6.

[0032] An absorption portion 6002 is arranged on the front side of each movable plate 6.

[0033] Each movable plate 6 is made of elastic rubber material, which is convenient for the movable plate 6 to deform and shake, thereby pushing the aluminum rod to flow into the collection box 3. At the same time, the rubber material can also avoid scratching the polished aluminum rod.

[0034] An angle of 30 degrees is formed between each movable plate 6 and the discharge plate 5.

[0035] When the aluminum rod is transferred to the grinder 1 through the conveyor belt 2, the grinder 1 grinds and polishes the surface of the aluminum rod, and sprays cutting fluid through the grinder 1 to reduce wear and play a lubricating role, thereby improving the quality of the aluminum rod after grinding, and then the aluminum rod is further conveyed to the right through the conveyor belt 2. When the aluminum rod contacts the inclined stopper 2001, the aluminum rod is gradually guided to the discharge plate 5 under the guidance of the inclined stopper 2001 and the cooperation of the conveyor belt 2, and then collected in the collection box 3 under the guidance of the discharge plate 5, thereby completing the grinding and collection of the aluminum rod. In the process of the aluminum rod moving to the discharge plate 5, a large amount of cutting fluid is attached to the surface of the aluminum rod, so that the cutting fluid remains on the surface of the discharge plate 5, resulting in increased viscosity on the surface of the discharge plate 5. When the aluminum rod rolls on the surface of the discharge plate 5, it is easily affected by the cutting fluid and remains on the discharge plate 5, making it difficult to slide, causing the aluminum rod to accumulate on the discharge plate 5, causing blockage and unable to unload materials normally. Therefore, by setting the electric push rod 101 and the second top plate 103, during the process of unloading the aluminum rod, the electric push rod 101 is started to reciprocate and extend, thereby driving the second top plate 103 and the first top plate 7 to move reciprocatingly up and down. When the first top plate 7 moves upward, the supporting part 7001 contacts the discharge plate 5 and pushes it to move upward. When the first top plate 7 is reset, the supporting part 7001 is separated from the lower side of the discharge plate 5, and the discharge plate 5 cannot continue to move downward under the restriction of the movable groove 4001. It should be noted that: the discharge plate 5 always moves up and down within the restriction of the movable groove 4001. Through the up and down vibration of the discharge plate 5, the aluminum rod generates an upward inertial force under the action of vibration, so that the aluminum rod continues to roll downward on the discharge plate 5 relying on the inertial force, thereby avoiding accumulation and improving the unloading capacity.

[0036] In addition, since the cutting fluid still has a certain recycling value after one use, in order to reduce the waste of the cutting fluid, a plurality of rectangular grooves 5001 are formed in the discharge plate 5. When the cutting fluid flows downward along the discharge plate 5, the cutting fluid flows through the rectangular grooves 5001 into the storage cavity 10401, preventing a large amount of cutting fluid from flowing into the collection box 3 together with the aluminum rod. At the same time, a plurality of movable plates 6 are arranged on the discharge plate 5. By the up-and-down vibration of the discharge plate 5, the absorption part 6002 on the front side of the movable plate 6 is driven to vibrate up and down, so that the absorption part 6002 vibrates, and then the aluminum rod is vibrated, which is easy for blanking and prevents the aluminum rod from piling up. At the same time, since each movable plate 6 is located above the adjacent rectangular groove 5001, when the aluminum rod passes through each rectangular groove 5001, the aluminum rod is blocked by the movable plate 6 and straddles the rectangular groove 5001, preventing the aluminum rod from getting stuck in the rectangular groove 5001 and causing material accumulation. The cutting fluid flowing to the second top plate 103 is stored in the storage cavity 10401 for the convenience of subsequent centralized recycling by workers. A sealing cloth 104 is arranged between the second top plate 103 and the discharge plate 5. When a certain amount of cutting fluid is stored, the worker can connect an external liquid pumping device to the drain pipe 105, and then start the solenoid valve on the drain pipe 105 to open the drain pipe 105 and communicate it with the storage cavity 10401. The liquid pumping device is used to pump the cutting fluid in the storage cavity 10401, and the collected cutting fluid is centrally recycled and reused, thereby reducing the waste of the cutting fluid.

[0037] When the rectangular groove 5001 is used to collect the cutting fluid, it is considered that the cutting fluid is dispersedly distributed on the surface of the discharge plate 5, which causes the cutting fluid to gather into droplets for a long time. Therefore, a plurality of collecting grooves 6001 are provided on the rear side of the movable plate 6, so that the cutting fluid is more likely to gather with each other after contacting the collecting grooves 6001. The cutting fluid cannot be dispersed again under the restriction of the collecting grooves 6001, thereby accelerating the collection of the cutting fluid. At the same time, an absorption part 6002 is provided on the front side of the movable plate 6 to cooperate with the collecting grooves 6001. The collected cutting fluid is quickly absorbed, and then when the absorption part 6002 is full, the cutting fluid drips downward by its own gravity, and then flows along the rectangular groove 5001 to the second top plate 103. At the same time, the setting of the absorption part 6002 can also lock the cutting fluid, so as to prevent the aluminum rod from taking away the collected cutting fluid when passing through the movable plate 6, and when the aluminum rod passes through the absorption part 6002 that is not full, the cutting fluid on its surface contacts with the absorption part 6002 and is also absorbed, which further improves the equipment's ability to recover the cutting fluid. Furthermore, due to the aluminum rod When in contact with the rear side of the discharge plate 5, a large amount of cutting fluid tends to accumulate on the rear half of the discharge plate 5, and then flows along the discharge plate 5 to the collection box 3. In order to prevent the absorption part 6002 from directly intercepting the cutting fluid flowing on the upper side of the discharge plate 5, causing it to be immediately full and the absorption part 6002 to lose the ability to intercept the cutting fluid, a plurality of circular holes 5002 are opened in the rear half of the discharge plate 5. When there is more cutting fluid in the rear half of the discharge plate 5, most of the cutting fluid enters the storage cavity 10401 through the circular holes 5002, and a small amount of the cutting fluid on the surface of the aluminum rod When the carried cutting fluid passes through the absorption part 6002, the cutting fluid remaining on the surface of the aluminum rod is absorbed by the partially absorbed absorption part 6002, thereby improving the equipment's ability to collect cutting fluid. At the same time, since each movable plate 6 forms an angle of 30 degrees with the upper side of the discharge plate 5, when the aluminum rod rolls along the upper side of the discharge plate 5 toward the movable plate 6, the aluminum rod slows down its rolling speed due to the obstruction of the movable plate 6, thereby slowing down the rolling speed of the aluminum rod on the absorption part 6002, thereby improving the absorption part 6002's ability to collect cutting fluid.

[0038] It is also taken into consideration that when the second top plate 103 drives the first top plate 7 to rise, the first top plate 7 moves upward, thereby causing the discharge plate 5 to move upward together, and when the second top plate 103 moves downward, the first top plate 7 is taken out of the rectangular groove 5001. In the process of the second top plate 103 gradually moving downward, the sealing cloth 104 is continuously stretched, so that the storage cavity 10401 is continuously enlarged, thereby causing the storage cavity 10401 to expand and form a negative pressure state. At this time, the external gas flows into the storage cavity 10401 due to the air pressure difference. In this process, the gas first passes through the absorption part 6002, and then the absorption part 6002 is attached to the rectangular groove 5001 under the action of air pressure. At the same time, under the action of negative pressure, the cutting fluid absorbed by the absorption part 6002 is forced to be drawn downward, so that the cutting fluid quickly gathers in the storage cavity 10401, further improving the collection efficiency of the equipment for the cutting fluid.

[0039] It should be understood that this embodiment is only used to illustrate the present invention and not to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of this application.

Claims

1. An intelligent grinding device for aluminum rod production and processing, comprising a grinding machine (1), a conveyor belt (2), a collecting box (3), a baffle (4) and a discharge plate (5); the grinding machine (1) is provided with a conveyor belt (2); the conveyor belt (2) is provided with an inclined block (2001); the conveyor belt (2) is provided with two baffles (4); the two baffles (4) are provided with a movable groove (4001) on the opposite sides; the two baffles (4) are slidably connected with a discharge plate (5) through the movable groove (4001); the two baffles (4) are provided with a collecting box (3); the characteristics are that It also includes a movable plate (6), a first top plate (7), an electric push rod (101), an elastic member (102) and a second top plate (103); a plurality of rectangular grooves (5001) for discharging cutting fluid are provided on the discharge plate (5); a plurality of movable plates (6) for preventing the aluminum rods from getting stuck are rotatably connected to the discharge plate (5); each movable plate (6) is located above an adjacent rectangular groove (5001); the lower sides of the two baffles (4) are fixedly connected to the electric push rods (101) The telescopic end of the electric push rod (101) is fixedly connected to a second top plate (103); the second top plate (103) is fixedly connected to a plurality of first top plates (7) for preventing aluminum bars from piling up; each first top plate (7) is provided with a supporting portion (7001), and each supporting portion (7001) is in contact with the lower side of the discharge plate (5); a plurality of elastic members (102) are fixedly connected to the lower sides of the two baffles (4); and the telescopic ends of the plurality of elastic members (102) are fixedly connected to the discharge plate (5).

2. According to the intelligent grinding equipment for aluminum rod production and processing according to claim 1, it is characterized in that: It also includes a sealing cloth (104) and a slide plate; the second top plate (103), the discharge plate (5) and the sealing cloth (104) cooperate to form a storage chamber (10401); a sealing cloth (104) is fixedly connected between the discharge plate (5) and the second top plate (103); and a slide plate for collecting cutting fluid is fixedly connected between each of the two first top plates (7) opposite to each other on the left and right.

3. According to the intelligent grinding equipment for aluminum rod production and processing according to claim 2, it is characterized in that: It also includes a drainage pipe (105); the front side of the sealing cloth (104) is connected to the drainage pipe (105) for extracting and recovering cutting fluid; and a solenoid valve is arranged in the drainage pipe (105).

4. According to claim 2, the intelligent grinding equipment for aluminum rod production and processing is characterized in that: The discharge plate (5) is provided with a plurality of circular holes (5002) for pre-collecting cutting fluid.

5. According to the intelligent grinding equipment for aluminum rod production and processing according to claim 1, it is characterized in that: A plurality of collecting grooves (6001) for collecting cutting fluid are arranged on the rear side of each movable plate (6).

6. The intelligent grinding equipment for aluminum rod production and processing according to claim 5 is characterized in that: Each movable plate (6) is provided with an absorption portion (6002) on the front side for absorbing cutting fluid.

7. The intelligent grinding equipment for aluminum rod production and processing according to claim 6 is characterized in that: Each movable plate (6) is made of elastic rubber material.

8. The intelligent grinding equipment for aluminum rod production and processing according to claim 7 is characterized in that: Each movable plate (6) forms an angle of 30 degrees with the discharge plate (5).