Fabric dyeing oscillator
By designing a fabric dyeing oscillator, the swinging components are used to achieve uniform stirring of dyes, and the inner wall is cleaned by quick disassembly, which solves the problems of time-consuming, labor-intensive and cleaning difficulties in manual stirring, and improves dyeing efficiency and fabric protection effect.
Patent Information
- Application Number
- CN202422024604.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In the prior art, manually stirring the dye during the fabric dyeing process is time-consuming and labor-intensive, and the stirring force cannot be controlled, which can easily lead to damage to the fabric. At the same time, cleaning the dye and thread tips is also troublesome.
A fabric dyeing oscillator is designed, using a swing component to drive the horizontal reciprocating movement of the discharge box to achieve uniform stirring of the dye, and the inner wall of the dyeing box is cleaned through the quick disassembly assembly to reduce thread tips and dye residues.
Through an automated oscillation mechanism, we ensure that the dye is distributed evenly, save labor costs, avoid fabric damage, and greatly reduce the cleaning time of dyes and thread heads, improving work efficiency.
Smart Images
Figure CN223033655U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of textile industry, in particular to a fabric dyeing oscillator. Background Art
[0002] In the modern textile industry, the continuous optimization of fabric dyeing technology has always been the focus of the industry. Since the rise of the textile industry, the dyeing process has experienced a long development process, gradually evolving from early manual dyeing to modern mechanical dyeing.
[0003] In some small factories, the simple immersion dyeing method adopted is difficult to make the dye fully penetrate into the fibers of the fabric, resulting in uneven color depth and poor color persistence. To improve the dyeing effect, workers often need to stir the dye to make it evenly distributed. However, manual stirring is time-consuming and laborious, and the stirring force is difficult to control, which easily causes damage to the fabric.
[0004] Meanwhile, during the dyeing process, lint will be generated, and the dye will adhere to the inner wall of the dyeing tank. Cleaning these lint and adhered dye is rather troublesome later. Workers need to reach into the dyeing tank for cleaning, which takes a long time and affects work efficiency. Summary of the Utility Model
[0005] To make up for the above deficiencies, the utility model provides a fabric dyeing oscillator, aiming to improve the problems of time-consuming and laborious manual stirring of dye and difficult control of manual stirring force, which easily causes damage to the fabric in the prior art.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme: a fabric dyeing oscillator, including a dyeing tank, a drain pipe penetrates and is fixedly connected to the bottom end of the left surface of the dyeing tank, a swinging component is arranged on the right surface of the dyeing tank, a quick-release component is arranged on the front surface of the dyeing tank, a feeding box is arranged inside the dyeing tank, filter holes are opened on the front surface of the feeding box, a support rod is fixedly connected to the inner wall on the front side of the feeding box, the swinging component includes a support plate, a motor is arranged on the rear surface of the support plate, and an output shaft of the motor is fixedly connected to a rotating shaft.
[0007] As a further description of the above technical scheme:
[0008] The swinging component further includes a turntable, a positioning rod is rotatably connected to a position far from the center of the front surface of the turntable, a push rod penetrates and is slidably connected to the right surface of the dyeing tank, a slide rail is fixedly connected to the right surface of the push rod, an L-shaped rod is fixedly connected to the left surface of the push rod, and a slot is opened on the right surface of the feeding box.
[0009] As a further description of the above technical scheme:
[0010] The quick-release component includes a slider. A stopper is elastically connected to the inner wall of the slider by a compression spring. A clamping block is fixedly connected to the front surface of the feeding box. A connecting block is slidably connected to the lower surface of the feeding box. A scraping plate is fixedly connected to the lower surface of the connecting block.
[0011] As a further description of the above technical solution:
[0012] A valve is provided in the middle section of the drain pipe. Multiple groups of filter holes are provided. The multiple groups of filter holes are evenly distributed in an array on the front surface, rear surface and lower surface of the feeding box. The support plate is fixedly connected to the right surface of the dyeing box. The rotating shaft penetrates and is rotatably connected to the front surface of the support plate.
[0013] As a further description of the above technical solution:
[0014] The rear surface of the turntable is fixedly connected to the front surface of the rotating shaft. The positioning rod penetrates and slides on the front surface of the slide rail. The outer wall of the positioning rod contacts the inner wall of the slide rail. The L-shaped rod is inserted into the inner wall of the slot.
[0015] As a further description of the above technical solution:
[0016] The slider is slidably connected to the front surface of the dyeing box. One end of the compression spring is fixedly connected to the front surface of the slider. The other end of the compression spring is fixedly connected to the inner wall on the front side of the stopper.
[0017] As a further description of the above technical solution:
[0018] The stopper penetrates and is slidably connected to the rear surface of the slider. The lower surface of the stopper is set as an inclined surface. The upper surface of the stopper is set as an inclined surface.
[0019] As a further description of the above technical solution:
[0020] The clamping block is clamped to the lower surface of the stopper. The lower surface of the scraping plate is in contact with the inner wall of the bottom end of the dyeing box.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, through the cooperation of the swinging component, after starting the motor, the rotating shaft and the turntable can be driven to rotate. The turntable will drive the positioning rod to move around the center of the turntable, and then drive the push rod, the L-shaped rod, the slide rail and the feeding box to move horizontally back and forth, so as to uniformly stir the dye, ensure uniform dyeing, without manual operation, save labor costs, and the shaking force is controllable, which can prevent the fabric from being damaged.
[0023] 2. In the present utility model, through the cooperation of the quick-release assembly, when the material discharging box is taken out upward, the scraper can be driven to move upward to scrape the inner wall of the dyeing box, and the residual dye on the inner wall of the dyeing box can be scraped off. Moreover, during the dyeing process, the thread ends will be blocked by the filter holes and taken out together with the material discharging box, which is convenient for subsequent cleaning and reduces the time spent on cleaning the dye and thread ends. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is a front view schematic diagram of the three-dimensional structure of the overall device in the present utility model;
[0025] Figure 2 is a schematic sectional view of the three-dimensional structure of the dyeing box in the present utility model;
[0026] Figure 3 is a schematic exploded view of the three-dimensional structure of the slide rail, turntable, and motor in the present utility model;
[0027] Figure 4 is a schematic exploded view of the sectional three-dimensional structure of the dyeing box and slider in the present utility model;
[0028] Figure 5 is a schematic exploded view of the sectional three-dimensional structure of the material discharging box and L-shaped rod in the present utility model.
[0029] LEGEND DESCRIPTION:
[0030] 1. Dyeing box; 2. Material discharging box; 201. Filter holes; 31. Support plate; 32. Motor; 33. Rotating shaft; 34. Turntable; 35. Positioning rod; 36. Slide rail; 37. Push rod; 38. L-shaped rod; 301. Slot; 41. Slider; 42. Compression spring; 43. Stopper; 44. Block; 45. Connecting block; 46. Scraper; 5. Drain pipe; 6. Support rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0032] Refer to Figure 1 - Figure 2, an embodiment provided by the present utility model: a fabric dyeing oscillator, including a dyeing tank 1, dyes and water can be put into the dyeing tank 1 for bleaching and dyeing work. The inner wall of the bottom end of the dyeing tank 1 is set as an inclined plane, and the dyes and water will flow along the inclined plane. The bottom end of the left surface of the dyeing tank 1 penetrates and is fixedly connected with a drain pipe 5, and the used water and dyes can be discharged from the drain pipe 5. A swing assembly is arranged on the right surface of the dyeing tank 1, and the swing assembly can drive the feeding box 2 to swing horizontally to realize the oscillation of the dyes, ensure the uniform distribution of the dyes, and thus ensure the uniform dyeing. A quick-release assembly is arranged on the front surface of the dyeing tank 1, and the quick-release assembly can realize the quick disassembly of the feeding box 2 and can clean the inner wall of the dyeing tank 1, reducing the workload during subsequent cleaning. A feeding box 2 is arranged inside the dyeing tank 1, and the fabric to be dyed can be placed in the feeding box 2. Filter holes 201 are opened on the front surface of the feeding box 2, and the dye water can pass through the filter holes 201 to bleach the fabric in the feeding box 2. The impurities and fabric threads generated during the bleaching and dyeing process will be blocked, facilitating subsequent cleaning. A support rod 6 is fixedly connected to the inner wall of the front side of the feeding box 2, and the fabric can be hung on the support rod 6.
[0033] Refer to Figure 2 , Figure 3 , Figure 5 , the swing assembly includes a support plate 31, and a motor 32 is arranged on the rear surface of the support plate 31. The motor 32 is a prior art and can be realized by those skilled in the art. Since it is a prior art, not too much description will be given in this case. The output shaft of the motor 32 is fixedly connected with a rotating shaft 33. Starting the motor 32 can drive the rotating shaft 33 to rotate. The swing assembly further includes a turntable 34. The rotating shaft 33 and the turntable 34 are concentric and will rotate synchronously. A positioning rod 35 is rotatably connected to a position away from the center of the front surface of the turntable 34. When the turntable 34 rotates, it will drive the positioning rod 35 to perform eccentric motion. The right surface of the dyeing tank 1 penetrates and is slidably connected with a push rod 37. A slide rail 36 is fixedly connected to the right surface of the push rod 37, and an L-shaped rod 38 is fixedly connected to the left surface of the push rod 37. The push rod 37, the slide rail 36 and the L-shaped rod 38 will move synchronously. A slot 301 is opened on the right surface of the feeding box 2, and the slot 301 fits with the L-shaped rod 38.
[0034] Refer to Figure 1 , Figure 4 , the quick-release assembly includes a slider 41. A stopper 43 is elastically connected to the inner wall of the slider 41 through a compression spring 42. A clamping block 44 is fixedly connected to the front surface of the feeding box 2. The lower surface of the feeding box 2 is slidably connected with a connecting block 45, sliding horizontally. A scraping plate 46 is fixedly connected to the lower surface of the connecting block 45. The outer wall of the scraping plate 46 is made of rubber material, and the outer wall of the scraping plate 46 is in contact with the inner wall of the dyeing tank 1. When moving upward, it will scrape off the impurities remaining on the inner wall of the dyeing tank 1.
[0035] Refer to Figure 2 , Figure 3 ,Figure 5 , a valve is provided in the middle section of the drain pipe 5, and the valve can control the opening and closing of the drain pipe 5. Multiple groups of filter holes 201 are provided in the discharge box 2, and the multiple groups of filter holes 201 are evenly distributed in an array on the front surface, rear surface and lower surface of the discharge box 2. The support plate 31 is fixedly connected to the right surface of the dyeing box 1, and the dyeing box 1 provides support for the support plate 31. The rotating shaft 33 penetrates and is rotatably connected to the front surface of the support plate 31. The rear surface of the turntable 34 is fixedly connected to the front surface of the rotating shaft 33. The rotating shaft 33 and the turntable 34 will move synchronously. The positioning rod 35 penetrates and slides on the front surface of the slide rail 36, sliding longitudinally. The outer wall of the positioning rod 35 contacts the inner wall of the slide rail 36. When the positioning rod 35 moves eccentrically, it drives the slide rail 36 and the push rod 37 to move horizontally. The L-shaped rod 38 is inserted into the inner wall of the slot 301, which will fix the L-shaped rod 38 and the discharge box 2 together. The slot 301 is approximately L-shaped.
[0036] Refer to Figure 1 , Figure 4 , the slider 41 is slidably connected to the front surface of the dyeing box 1, sliding horizontally. One end of the compression spring 42 is fixedly connected to the front surface of the slider 41, and the other end of the compression spring 42 is fixedly connected to the inner wall on the front side of the stopper 43. When the stopper 43 moves forward, it will squeeze the compression spring 42 to generate a reaction force. The stopper 43 penetrates and is slidably connected to the rear surface of the slider 41. The lower surface of the stopper 43 is set as an inclined surface, and the upper surface of the stopper 43 is set as an inclined surface. When the inclined surface of the stopper 43 is squeezed, the stopper 43 will move forward. The latch 44 is clamped to the lower surface of the stopper 43. During the process of the latch 44 being clamped to the stopper 43, it will squeeze the inclined surface of the stopper 43. The lower surface of the scraper 46 fits against the inner wall of the bottom end of the dyeing box 1. A notch is provided at the right end of the upper surface of the scraper 46, corresponding to the position of the L-shaped rod 38.
[0037] Working principle: When the device is in use, first align the discharge box 2 with the dyeing box 1 and move it downward, then align the slot 301 with the L-shaped rod 38 and move it closer to the L-shaped rod 38. Until the L-shaped rod 38 is inserted into the slot 301, then move the latch 44 downward while aligning it with the stopper 43. When moving downward, the L-shaped rod 38 will be inserted into the slot 301, and the latch 44 will squeeze the inclined surface on the upper surface of the stopper 43. When the stopper 43 is squeezed, it will move forward. The forward-moving stopper 43 will retract into the slider 41 to release the block, and will squeeze the compression spring 42 to generate a reaction force. When the latch 44 moves to the lower side of the stopper 43, the reaction force of the compression spring 42 will push the stopper 43 to move backward, blocking the upper surface of the latch 44, thus completing the installation work of the discharge box 2.
[0038] Then hang the fabric on the support rod 6, add water and dye into the dyeing tank 1, and then start the motor 32 to drive the rotating shaft 33 and the turntable 34 to rotate. The rotating turntable 34 will drive the positioning rod 35 to move around the center of the turntable 34, thereby driving the slide rail 36, the push rod 37 and the L-shaped rod 38 to move horizontally back and forth. The moving L-shaped rod 38 will drive the feeding box 2 to move horizontally back and forth to stir the dye and water, ensuring uniform distribution of the dye and uniformly dyeing the fabric. The lint generated during the dyeing process will fall off and be blocked by the filter holes 201 on the feeding box 2.
[0039] After the dyeing is completed, turn off the motor 32. Driven by the motor 32, the left surface of the push rod 37 will be flush with the inner wall on the left side of the dyeing tank 1. At this time, first open the valve to drain the excess dye and water, then take out the dyed fabric, and grasp the support rod 6 to drive the feeding box 2 to move upward. The lower surface of the upwardly moving slot 301 will gradually be flush with the lower surface of the L-shaped rod 38. The upward movement of the feeding box 2 will drive the block 44 to move upward. The upwardly moving block 44 will squeeze the inclined surface on the lower surface of the stopper 43, causing the stopper 43 to retract into the slider 41 to release the block. When the slot 301 and the lower surface of the L-shaped rod 38 are flush, the block 44 will also disengage from the slider 41. At this time, move the feeding box 2 to the left to disengage the L-shaped rod 38 from the slot 301, and then take out the feeding box 2 from the dyeing tank 1. When taking out, the scraper 46 will scrape the inner wall of the dyeing tank 1 to scrape off the dye adhering to the inner wall of the dyeing tank 1, reducing the workload of subsequent cleaning work. After the feeding box 2 is taken out, clean the feeding box 2 and clean the remaining lint inside it.
[0040] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A fabric dyeing oscillating machine, comprising a dyeing box (1), characterized in that: A drain pipe (5) is passed through and fixedly connected to the bottom end of the left surface of the dye box (1); a swing assembly is provided on the right surface of the dye box (1); a quick-release assembly is provided on the front surface of the dye box (1); a material discharge box (2) is provided inside the dye box (1); a filter hole (201) is provided on the front surface of the material discharge box (2); a support rod (6) is fixedly connected to the inner wall of the front side of the material discharge box (2); the swing assembly includes a support plate (31); a motor (32) is provided on the rear surface of the support plate (31); and an output shaft of the motor (32) is fixedly connected to a rotating shaft (33).
2. A fabric dyeing oscillating machine according to claim 1, characterized in that: The swing assembly also includes a turntable (34), a front surface of the turntable (34) is rotatably connected to a positioning rod (35) at a position away from the center of the circle, a push rod (37) passes through and is slidably connected to the right surface of the dye box (1), a slide rail (36) is fixedly connected to the right surface of the push rod (37), an L-shaped rod (38) is fixedly connected to the left surface of the push rod (37), and a slot (301) is provided on the right surface of the discharge box (2).
3. A fabric dyeing oscillating machine according to claim 1, characterized in that: The quick-release assembly comprises a slider (41), the inner wall of the slider (41) is elastically connected to a stopper (43) via a compression spring (42), the front surface of the discharge box (2) is fixedly connected to a clamping block (44), the lower surface of the discharge box (2) is slidably connected to a connecting block (45), and the lower surface of the connecting block (45) is fixedly connected to a scraper (46).
4. A fabric dyeing oscillating machine according to claim 1, characterized in that: A valve is provided in the middle section of the drainage pipe (5), and the filter holes (201) are provided in a plurality of groups, and the plurality of filter holes (201) are evenly distributed in an array on the front surface, the rear surface and the lower surface of the discharge box (2), and the support plate (31) is fixedly connected to the right surface of the dye box (1), and the rotating shaft (33) passes through and is rotatably connected to the front surface of the support plate (31).
5. A fabric dyeing oscillating machine according to claim 2, characterized in that: The rear surface of the turntable (34) is fixedly connected to the front surface of the rotating shaft (33), the positioning rod (35) passes through and slides on the front surface of the slide rail (36), the outer wall of the positioning rod (35) contacts the inner wall of the slide rail (36), and the L-shaped rod (38) is inserted into the inner wall of the slot (301).
6. A fabric dyeing oscillating machine according to claim 3, characterized in that: The slider (41) is slidably connected to the front surface of the dye box (1), one end of the compression spring (42) is fixedly connected to the front surface of the slider (41), and the other end of the compression spring (42) is fixedly connected to the inner wall of the front side of the stopper (43).
7. A fabric dyeing oscillating machine according to claim 3, characterized in that: The stopper (43) penetrates through and is slidably connected to the rear surface of the slider (41); the lower surface of the stopper (43) is arranged as an inclined surface; and the upper surface of the stopper (43) is arranged as an inclined surface.
8. A fabric dyeing oscillating machine according to claim 3, characterized in that: The clamping block (44) is clamped on the lower surface of the stopper (43), and the lower surface of the scraper (46) is in contact with the inner wall of the bottom end of the dye box (1).