Clean workshop hanging integrated system

Abstract

The utility model relates to the field of industrial plant suspended ceiling design with clean requirements, in particular to a clean plant suspended integrated system which comprises an air pipe module, a maintenance module, a pipeline support module and a suspended ceiling module, and the air pipe module is the core of the whole clean plant suspended integrated system and is used for plant ventilation; the overhauling module is arranged above the air pipe module and is used for overhauling pipelines and equipment; the pipeline support module is arranged above the maintenance module and is used for integrating and gathering pipelines and equipment; the suspended ceiling module is arranged below the air pipe module and used for cleaning a suspended ceiling of the workshop. All the modules can be combined and arranged according to the requirements of actual engineering so as to meet the requirements of different actual engineering, and the problem of pipeline and overhaul interference of a clean workshop ceiling is effectively solved, so that the engineering construction efficiency and quality are greatly improved, meanwhile, later overhaul is facilitated, and the overhaul danger is reduced.

Description

Technical Field

[0001] The utility model relates to the field of ceiling design of industrial workshops with cleanliness requirements, and specifically, it refers to an integrated hanging system for clean workshops. Background Technique

[0002] In industrial workshops with cleanliness requirements such as the electronics industry and biochemical industry, the design of the ceiling in the clean area is an essential topic. The clean ceiling has good dust and pollution prevention performance, which can effectively prevent dust and pollutants from entering the interior of the clean area and maintain the air quality and production environment of the clean area. However, during the design and construction process, the related components of the ceiling in the clean area are dense. Due to different subcontractors responsible for the construction of the clean ceiling and various pipelines, the hanging of various pipelines, the hanging of the maintenance platform interfere severely with the related components of the clean ceiling, making the construction difficult. There are often situations where the pipeline cannot be constructed after the ceiling construction is completed or the ceiling cannot be constructed after the pipeline construction is completed; at the same time, the limited ceiling space and complex pipelines make it difficult to set up maintenance walkways, and safety accidents are prone to occur during the maintenance process.

[0003] To solve the above problems, in the patent with the application number CN201820194288.4, a catwalk structure for ceiling maintenance is disclosed. The structure includes a main structural steel beam, a support plate, a railing, a side beam, and a diagonal brace. A cross beam is installed on the main structural steel beam, a support plate is installed on the cross beam, the railing is arranged on both sides of the support plate, the side beam is arranged parallel to the cross beam on both sides of the support plate, and the diagonal brace connects the side beam and the railing. This structure is made of galvanized or stainless steel, which is beautiful, has a light self-weight, will not cause secondary pollution to the clean ceiling technical interlayer during construction, can meet the needs of normal maintenance and daily inspection, and will not add a serious load to the main structure of the workshop.

[0004] This utility model can solve the problem of difficult setting of maintenance walkways to a certain extent, but essentially belongs to secondary construction. During installation, it is limited by the complex pipelines that have been constructed, and the maintenance catwalk cannot cover all the pipelines and equipment that need to be maintained; at the same time, this utility model only considers the maintenance problem of the clean ceiling and cannot solve the problem of severe interference between various pipelines, the maintenance platform and the related components of the clean ceiling. Content of the Utility Model

[0005] In view of the above-mentioned shortcomings of the prior art, the purpose of the present utility model is to provide an integrated hanging system for clean workshops to solve the problem of difficult maintenance of pipelines and equipment. At the same time, it provides an effective solution to the situation of severe interference between the hanging of various pipelines, the hanging of the maintenance platform and the related components of the clean ceiling in actual projects and difficult construction.

[0006] The technical solution of the present utility model is: an integrated hanging system for clean workshops, including:

[0007] Air duct module, which is located in the middle of the hanging integration system and connects to other modules;

[0008] Maintenance module, which is arranged above the air duct module and is used for maintaining pipelines and equipment;

[0009] Pipeline support module, which is arranged inside the maintenance module and is used for integrating and summarizing pipelines and equipment;

[0010] Ceiling module, which is arranged below the air duct module and is used for the ceiling of the clean workshop.

[0011] According to the clean workshop hanging integration system provided by the present application, the air duct module includes an air duct hanger rod, an air duct and a side protection edge. The air duct is located in the middle of the air duct module, and its periphery is connected to the air duct side protection edge. The upper part of the air duct side protection edge is connected to the air duct hanger rod.

[0012] According to the clean workshop hanging integration system provided by the present application, the air duct hanger rod is a connecting rod member. One end of the air duct hanger rod is connected to the top structural beam of the workshop, and the other end is connected to the air duct side protection edge.

[0013] According to the clean workshop hanging integration system provided by the present application, the air duct is a polygonal enclosure structure, which is located below the air duct hanger rod and is used for ventilation in the clean workshop. The air duct is connected with an air duct side protection edge around it.

[0014] According to the clean workshop hanging integration system provided by the present application, the air duct side protection edge includes an upper protection edge and a lower protection edge. The upper protection edge is composed of a T-shaped steel and is used for connecting the air duct hanger rod, the air duct and the maintenance module; the lower protection edge is composed of a T-shaped steel and is used for connecting the air duct and the ceiling module.

[0015] According to the clean workshop hanging integration system provided by the present application, the maintenance module includes a maintenance walkway board and a maintenance support. The maintenance walkway board is connected to the air duct module; the maintenance support is located above the maintenance walkway board. The maintenance support and the maintenance walkway board enclose a maintenance space, providing an adequate and safe maintenance environment for maintenance personnel.

[0016] According to the clean workshop hanging integration system provided by the present application, the maintenance walkway board is spliced by steel gratings.

[0017] According to the clean workshop hanging integration system provided by the present application, the maintenance support is overlapped by galvanized steel pipes.

[0018] According to the clean workshop hanging integration system provided by the present application, the pipeline support module includes pipelines and pipeline supports. The pipeline supports are located inside the maintenance module and are connected to the side of the maintenance module and the top structural beam of the workshop, and are used for protecting and integrating and summarizing pipelines.

[0019] According to the clean workshop hanging integrated system provided by the present application, the ceiling module includes a ceiling keel and a ceiling board. The ceiling keel is connected to the air duct module, and the ceiling board is connected to the ceiling keel.

[0020] According to the clean workshop hanging integrated system provided by the present application, the clean workshop hanging integrated system can combine and arrange each module according to the requirements of the actual project to meet the needs of different actual projects.

[0021] The advantages of the present application are as follows:

[0022] 1. The present application integrates pipeline construction, pipeline maintenance, and clean ceiling into one system, comprehensively solving the problems of difficult pipeline and equipment maintenance and conflicts between pipeline construction and clean ceiling construction.

[0023] 2. As the core of the clean workshop hanging integrated system, the air duct module of the present application connects and integrates other modules on the air duct module, with a clear structure, simple construction, and very convenient subsequent system maintenance.

[0024] 3. The air duct hanger rod of the present application is the main load-bearing structure of the clean workshop hanging integrated system. The air duct hanger rod has a simple structure, is convenient for stress calculation in actual design and construction, and can reduce the workload of designers.

[0025] 4. The present application integrates the iron sheet air duct for plant ventilation into the interior of the clean workshop hanging integrated system, ensuring the beauty of the clean ceiling.

[0026] 5. As a connecting piece, the air duct edge protection of the present application. Both the upper edge protection and the lower edge protection are processed from the same type of T-shaped steel, which can preferentially reduce material procurement during construction and is also convenient for component replacement in subsequent maintenance work.

[0027] 6. The maintenance space of the maintenance module of the present application is large, which is convenient for maintenance personnel to carry out maintenance operations. At the same time, as an enclosure structure, the pipeline support module can also provide a safe maintenance environment.

[0028] 7. The maintenance walkway board of the present application includes a grid steel plate spliced by standardized steel grids, and the standardized steel grids are convenient for on-site construction and installation.

[0029] 8. The pipeline support module of the present application includes a support frame and pipeline supports. The support frame and the maintenance walkway board enclose a maintenance space, providing a sufficient and safe maintenance environment for maintenance personnel; the pipeline supports can effectively protect and integrate and summarize pipelines.

[0030] 9. The ceiling module of the present application is installed below the clean workshop hanging integrated system, hiding the air duct module, maintenance module, and pipeline support module, ensuring the cleanliness and beauty of the clean workshop hanging integrated system.

[0031] 10. The hanging integration system of the clean workshop of the present application can combine and arrange each module according to the requirements of the actual project to meet the needs of different actual projects, effectively solving the problems of pipeline and maintenance interference of the ceiling in the clean workshop, thus greatly improving the construction efficiency and quality of the project, and at the same time facilitating later maintenance and reducing maintenance risks. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the technical solutions of the present utility model, the drawings required for describing the present utility model will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0033] Figure 1 is a schematic cross-sectional view of the whole of the present utility model;

[0034] Figure 2 is a schematic cross-sectional view of the air duct module of the present utility model;

[0035] Figure 3 is a schematic cross-sectional view of the maintenance module and the pipeline support module of the present utility model;

[0036] Figure 4 is a schematic side view of the maintenance module of the present utility model

[0037] Figure 5 is a schematic cross-sectional view of the ceiling module of the present utility model.

[0038] Wherein: 1 - air duct module; 2 - maintenance module; 3 - pipeline support module; 4 - ceiling module; 11 - air duct hanger; 12 - air duct; 13 - air duct edge protection; 131 - upper edge protection; 132 - lower edge protection; 21 - maintenance walkway board; 22 - maintenance support; 31 - pipeline support; 41 - ceiling keel; 42 - ceiling board. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0039] The embodiments of the present utility model will be described in detail below, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present utility model and should not be construed as limiting the present utility model.

[0040] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.

[0041] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.

[0042] The present utility model will be further described in detail below with reference to the drawings and specific embodiments.

[0043] This application relates to a hanging integration system for a clean workshop, which is used for the ceiling design of industrial workshops such as the electronic industry and biochemical industry with clean requirements. By integrating the maintenance module, pipeline support module, and ceiling module onto the air duct module, it solves the problems of serious interference between the hanging of various pipelines, the hanging of maintenance platforms and the components related to the clean ceiling, and difficult construction in actual projects.

[0044] Specifically, as Figure 1 shown, the hanging integration system for a clean workshop of this application includes: an air duct module 1, a maintenance module 2, a pipeline support module 3, and a ceiling module 4. The air duct module 1 is the core of the hanging integration system for a clean workshop and is used for workshop ventilation; the maintenance module 2 is used for maintenance personnel to perform maintenance work on pipelines, equipment, etc.; the pipeline support module 3 provides a sufficient and safe maintenance environment for maintenance personnel, and can also protect and integrate and summarize pipelines; the ceiling module 4 is installed below the hanging integration system for a clean workshop and can hide the air duct module 1, the maintenance module 2, and the pipeline support module 3 to meet the clean requirements of the ceiling design of industrial workshops.

[0045] During actual construction, first, the air duct module 1 is constructed and installed and connected to the structural beam at the top of the workshop; then the maintenance module 2 is connected to the air duct module 1; then the pipeline support module 3 is connected inside the maintenance module 2; finally, the ceiling module 4 is connected below the air duct module 1.

[0046] During subsequent maintenance, maintenance personnel enter the maintenance module 2 to perform maintenance on the pipelines and equipment in the pipeline support module 3.

[0047] In some embodiments, the above-mentioned air duct module 1 is optimized. Specifically, as Figure 2 shown, in this embodiment, the air duct module 1 includes an air duct hanger 11, an air duct 12, and an air duct edge guard 13. The air duct hanger 11 is a connecting rod member, which is composed of a galvanized steel pipe. One end is connected to the structural beam at the top of the factory building, and the other end is connected to the air duct edge guard 13. The air duct 12 is a polygonal enclosing structure, located below the air duct hanger 11, and is used for ventilation in the clean factory building. The air duct edge guard 13 is connected around it. The air duct edge guard 13 connects the air duct hanger 11, the air duct 12, the maintenance module 2, and the ceiling module 4.

[0048] Furthermore, the air duct edge guard 13 includes an upper edge guard 131 and a lower edge guard 132. The upper edge guard 131 is processed from a T-shaped steel. Bolt holes are reserved on the two limbs of the T-shaped steel. The bolt holes on the outer projecting limb are used to bolt the air duct hanger 11, and the bolt holes on the inner limb are used to bolt the air duct 12 and the maintenance module 2. The lower edge guard 132 is processed from a T-shaped steel. Bolt holes are reserved on the two limbs of the T-shaped steel. The bolt holes on the outer projecting limb are used to bolt the ceiling module 4, and the bolt holes on the inner limb are used to bolt the air duct 12. The air duct edge guard 13 is processed from T-shaped steel, which can protect the air duct 12 from being deformed by external extrusion. The T-shaped steels used for the upper edge guard 131 and the lower edge guard 132 are of the same model, which is convenient for subsequent maintenance and component replacement.

[0049] During actual construction, first bolt the air duct 12 and the air duct edge guard 13, then bolt the air duct hanger 11 to the outer projecting limb of the upper edge guard 131. After installing the air duct module 1, bolt the maintenance module 2 to the inner limb of the upper edge guard 132, bolt the pipeline support module 3 inside the maintenance module 2, and finally bolt the ceiling module 4 to the outer projecting limb of the lower edge guard 132.

[0050] In some embodiments, the above-mentioned maintenance module 2 is optimized. Specifically, as Figure 3 、 4 shown, in this embodiment, the maintenance module 2 includes a maintenance walkway plate 21 and a maintenance support 22. The maintenance walkway plate 21 is bolted to the inner limb of the upper edge guard 131 in the air duct module 1. The maintenance support 22 is bolted to the maintenance walkway plate 21 to enclose a maintenance space, providing sufficient and safe maintenance space for maintenance personnel.

[0051] Furthermore, the maintenance walkway plate 21 is composed of grille steel plates spliced from standardized steel gratings. During specific installation, different sizes of maintenance walkway plates 21 can be specifically spliced according to different situations in the actual project. This measure not only has good applicability but also improves the utilization rate of materials. The maintenance support 22 is formed by overlapping galvanized steel pipes. During specific installation, as Figure 4 shown, galvanized steel pipes can be overlapped crosswise on the side to reduce the side gap of the maintenance support 22 and ensure the safety of maintenance personnel.

[0052] During actual construction, first install the air duct module 1, then assemble the maintenance walkway plate 21. After assembly, bolt the maintenance walkway plate 21 to the inner limb of the upper edge guard 131 in the air duct module 1. Then bolt one end of the galvanized steel pipe on the side of the maintenance support 22 to the maintenance walkway plate 21, and the other end to the structural beam at the top of the factory building to form the maintenance support 22. Finally, the maintenance support 22 and the maintenance walkway plate 21 enclose to form a maintenance space.

[0053] In some embodiments, the above pipeline support module 3 is optimized. Specifically, as Figure 3 shown, in this embodiment, the pipeline support module 3 includes pipelines and a pipeline support 31. The pipeline support 31 is formed by overlapping galvanized steel pipes, located inside the maintenance support 22, and bolted to the side of the maintenance support 22 and the structural beam at the top of the factory building. The pipeline support 31 can effectively protect and integrate the pipelines.

[0054] During actual installation, first install the air duct module 1, then bolt the maintenance module 2 to the inner limb of the upper edge guard 131 in the air duct module 1, and then bolt the pipeline support 31 to the side of the maintenance support 22 of the maintenance module 2 and the structural beam at the top of the factory building.

[0055] In some embodiments, the above ceiling module 4 is optimized. Specifically, as Figure 5 shown, in this embodiment, the ceiling module 4 includes a ceiling keel 41 and a ceiling board 42. The ceiling keel 41 is bolted to the outer projecting limb of the lower edge guard 132 in the air duct module 1, and the ceiling board 42 is connected to the ceiling keel 41.

[0056] During actual installation, first install the air duct module 1, then bolt the maintenance module 2 to the inner limb of the upper edge guard 131 in the air duct module 1, and then bolt the pipeline support 31 to the side of the maintenance support 22 of the maintenance module 2 and the structural beam at the top of the factory building. Finally, bolt the ceiling keel 41 below the outer projecting limb of the lower edge guard 132 in the air duct module 1, and bolt the ceiling board 42 below the ceiling keel 41. The ceiling board 42 can well hide the air duct module 1, the maintenance module 2, and the pipeline support module 3, ensuring the neatness and beauty of the hanging integration system in the clean factory building.

[0057] During specific installation, first bolt the air duct 12 to the air duct edge guard 13, then bolt the air duct hanger rod 11 to the cantilever of the upper edge guard 131. After installing the air duct module 1, bolt the assembled maintenance walkway plate 21 to the inner limb of the upper edge guard 131 in the air duct module 1. Then bolt one end of the galvanized steel pipe on the side of the maintenance support 22 to the maintenance walkway plate 21, and the other end to the structural beam at the top of the factory building. Then lap the galvanized steel pipes in other parts to form the maintenance support 22. The maintenance support 22 and the maintenance walkway plate 21 enclose a maintenance space. Next, bolt the pipeline support 31 to the side of the maintenance support 22 and the structural beam at the top of the factory building to complete the installation of the maintenance module 2 and the pipeline support module 3. Finally, bolt the ceiling keel 41 below the cantilever of the lower edge guard 132 in the air duct module 1, and bolt the ceiling board 42 below the ceiling keel 41 to complete the installation of the ceiling module 4.

[0058] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A clean room hanging integrated system, characterized by: include: An air duct module (1), the air duct module (1) is located in the middle of the hanging integrated system and is connected to other modules; An inspection module (2), the inspection module (2) being arranged above the air duct module (1) and used for inspecting pipelines and equipment; A pipeline support module (3), wherein the pipeline support module (3) is arranged inside the maintenance module (2) and is used to integrate and aggregate pipelines and equipment; A suspended ceiling module (4), wherein the suspended ceiling module (4) is arranged below the air duct module (1) and is used for the suspended ceiling of a clean workshop.

2. The clean room hanging integrated system according to claim 1, characterized in that: The air duct module (1) comprises an air duct hanger (11), an air duct (12) and an air duct edge guard (13); the air duct (12) is located in the middle of the air duct module (1), the periphery of which is connected to the air duct edge guard (13); and the top of the air duct edge guard (13) is connected to the air duct hanger (11).

3. The clean room hanging integrated system according to claim 2, characterized in that: The air duct hanger (11) is a connecting rod, one end of which is connected to the structural beam on the top of the factory building, and the other end of which is connected to the air duct guard (13).

4. The clean room hanging integrated system according to claim 2, characterized in that: The air duct (12) is a polygonal enclosure structure, located below the air duct suspension rod (11), used for ventilation of clean workshops, and is connected with an air duct guard (13) around it.

5. The clean room hanging integrated system according to claim 2, characterized in that: The air duct edge guard (13) comprises an upper edge guard (131) and a lower edge guard (132); the upper edge guard (131) is formed of T-shaped steel and is used to connect the air duct hanger (11), the air duct (12) and the maintenance module (2); the lower edge guard (132) is formed of T-shaped steel and is used to connect the air duct (12) and the ceiling module (4).

6. The clean room hanging integrated system according to claim 1, characterized in that: The maintenance module (2) comprises a maintenance walkway plate (21) and a maintenance bracket (22), wherein the maintenance walkway plate (21) is connected to the air duct module (1); the maintenance bracket (22) is located above the maintenance walkway plate (21), and the maintenance bracket (22) and the maintenance walkway plate (21) enclose a maintenance space to provide a sufficient and safe maintenance environment for maintenance personnel.

7. The clean room hanging integrated system according to claim 6, characterized in that: The inspection walkway plate (21) is formed by splicing steel grilles.

8. The clean room hanging integrated system according to claim 6, characterized in that: The inspection bracket (22) is formed by overlapping galvanized steel pipes.

9. The clean room hanging integrated system according to claim 1, characterized in that: The pipeline support module (3) comprises a pipeline and a pipeline support (31); the pipeline support (31) is located inside the maintenance module (2), connected to the side of the maintenance module (2) and the top structural beam of the plant, and is used to protect and integrate the aggregated pipelines.

10. The clean room hanging integrated system according to claim 1, characterized in that: The ceiling module (4) comprises a ceiling keel (41) and a ceiling board (42); the ceiling keel (41) is connected to the air duct module (1), and the ceiling board (42) is connected to the ceiling keel (41).

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