Double-temperature-zone heating furnace for valve seat production
By setting up dual temperature zones and adjustment components in the heating furnace, the problem of frequent temperature adjustment of existing heating furnaces is solved, efficient heating and temperature zone adjustment of the valve seat is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421907125.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-08
AI Technical Summary
Existing heating furnaces usually have only one temperature zone, which leads to frequent temperature adjustment when heating valve seats processed at different stages, which are complex in operation and low efficiency.
A dual-temperature zone heating furnace is designed, and the temperature zone range is adjusted by setting up isolation plates and adjustment components, which simplifies the heating process.
The heating furnace can heat the valve seat at different temperatures and can adjust the temperature range, which is simple to operate, high efficiency and strong applicability.
Smart Images

Figure CN223036868U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of valve seat production, in particular to a double-temperature zone heating furnace for valve seat production. Background Technique
[0002] A valve seat is a detachable surface component inside a valve, used to support the fully closed position of the valve core and form a sealing pair. Generally, the diameter of the valve seat is the maximum flow diameter of the valve. For example, the valve seat materials of butterfly valves are very extensive, and various rubber, plastic, and metal materials can be used as valve seat materials. The main function of a heating furnace is to heat materials or workpieces to the temperature required for rolling or forging.
[0003] During the production process of valve seats, a heating furnace is needed to heat the valve seats to an appropriate temperature. However, in the existing technology, most heating furnaces usually only have one temperature zone. This leads to the need to continuously adjust the temperature of the heating furnace when heating valve seats processed in different stages, so that the valve seats can adapt to the appropriate temperature for different stages of processing. This not only makes the operation process more troublesome, increases the workload of the staff, but also reduces the production efficiency of valve seats. Content of the Utility Model
[0004] The purpose of the utility model is to provide a double-temperature zone heating furnace for valve seat production to solve the problems raised in the background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A double-temperature zone heating furnace for valve seat production, including a heating furnace body for heating the valve seat, an isolation plate, and an adjustment component; wherein, the heating furnace body includes a furnace body and a furnace cover; the furnace cover is connected to the furnace body through at least one cylinder; wherein, the furnace body and the furnace cover form a valve seat heating cavity; the isolation plate is connected to the furnace body through the adjustment component; wherein, the isolation plate and the furnace body form a double-temperature zone heating cavity; wherein, the adjustment component includes an adjustment groove, an adjustment block, a fixed mesh for placing the valve seat, and a movable mesh; at least one adjustment groove is opened on the isolation plate; at least one adjustment block is fixedly arranged in the furnace body; wherein, the adjustment block is slidably matched with the adjustment groove; two fixed meshes are symmetrically fixedly arranged in the furnace body; two movable meshes are symmetrically fixedly arranged on both sides of the adjustment block; wherein, the movable mesh and the fixed mesh are not in the same plane.
[0006] As a preferred implementation, it further includes a fixing component; the fixing component is arranged on the isolation plate.
[0007] As a preferred embodiment, the fixing component includes a movable groove, a rotating column, a receiving groove, a transmission rod, a movable sleeve, a spring, a fixing block and a fixing groove; a movable groove is formed on the isolation plate; the rotating column is rotatably arranged in the movable groove through a sliding component, and the end of the rotating column passes through the movable groove and extends to the outside; a receiving groove is formed in the adjusting groove; one end of the transmission rod is connected to the rotating column through a rotating component, and the other end passes through the movable groove and extends into the receiving groove; the movable sleeve is sleeved on the transmission rod and is slidably matched with the movable groove; the spring is sleeved on the transmission rod, and both ends of the spring are fixedly connected to the inner wall of the movable groove and the movable sleeve respectively; the fixing block is fixedly connected to the other end of the transmission rod and is slidably matched with the receiving groove; a plurality of fixing grooves are linearly arranged on the adjusting block; wherein, the fixing block is inserted and matched with the fixing groove.
[0008] As a preferred embodiment, the sliding component includes a sliding groove and a sliding block; two sliding grooves are symmetrically arranged at the center in the movable groove; two sliding blocks are symmetrically fixed on the circumferential surface of the rotating column; wherein, the sliding block is movably matched with the sliding groove.
[0009] As a preferred embodiment, the sliding groove is of an L-shaped structure, and the sliding block contacts the inner wall of the horizontal groove of the sliding groove.
[0010] As a preferred embodiment, the rotating component includes a rotating groove and a rotating block; a rotating groove is formed on the side of the rotating column close to the transmission rod; the rotating block is fixedly connected to the end of the transmission rod close to the rotating column; wherein, the rotating block is rotatably matched with the rotating groove.
[0011] As a preferred embodiment, the rotating block is of a T-shaped structure, and the size of the side of the rotating block close to the transmission rod is smaller than the size of the side of the rotating block far from the transmission rod.
[0012] Compared with the prior art, the technical effects and advantages of the present utility model are as follows:
[0013] For the double-temperature zone heating furnace for valve seat production, by arranging the isolation plate and the adjusting component, during use, first, according to the range of the valve seat to be heated in the temperature zone as required, move the isolation plate, so that the isolation plate moves in the furnace body, the adjusting block slides in the adjusting groove, and the movable mesh moves on the fixed mesh until the isolation plate moves to a suitable position. Then, place the valve seat on the movable mesh and the fixed mesh, cover the furnace cover through the cylinder, and then heat the double-temperature zone in the furnace body to a suitable temperature through the heating pipes in the furnace body. Compared with the prior art, the structure of the present utility model is simple and the design is reasonable. It can not only heat the valve seat at different temperatures, but also adjust the range of the temperature zone, and has strong applicability.
[0014] The double-temperature zone heating furnace for valve seat production, by setting a fixing component, when adjusting the position of the isolation plate, rotates the rotating column through the sliding component, so that the spring is no longer stressed and begins to stretch, causing the movable sleeve to slide upward in the movable groove, enabling the transmission rod to drive the rotating column to move upward through the rotating component, making the fixing block slide upward in the receiving groove until the spring is in a non-stressed state. At this time, the fixing block disengages from the fixing slot, and then the position of the isolation plate can be adjusted by moving it.
[0015] The double-temperature zone heating furnace for valve seat production, by setting a sliding groove and a sliding block, and using the sliding block to be movably matched with the sliding groove, sets the sliding groove as an L-shaped structure. By rotating the rotating column, the rotating column rotates in the movable groove, causing the sliding block to slide in the horizontal groove of the sliding groove until the sliding block slides to the intersection of the horizontal groove and the vertical groove of the sliding groove, so that the position of the rotating column in the movable groove is no longer fixed.
[0016] The double-temperature zone heating furnace for valve seat production, by setting a rotating groove and a rotating block, and using the rotating block to be rotationally matched with the rotating groove, sets the rotating block as a T-shaped structure. When the rotating column rotates in the movable groove, it can prevent the rotating column from driving the transmission rod to rotate, thus facilitating the sliding block to slide into the horizontal groove of the sliding groove. Brief Description of the Drawings
[0017] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 It is a partial structural cross-sectional view of the present invention;
[0020] Figure 3 It is a structural cross-sectional view of the isolation plate of the present invention;
[0021] Figure 4 It is a partial structural split cross-sectional view of the present invention;
[0022] Figure 5 It is a partial structural split schematic diagram of the present invention;
[0023] Figure 6 For the present invention Figure 2 Enlarged schematic diagram at position A.
[0024] Explanation of the reference numerals in the drawings:
[0025] In the figure:
[0026] 1. Heating furnace body; 2. Isolation plate; 3. Adjustment component; 4. Fixing component; 5. Sliding component; 6. Rotating component;
[0027] 101. Furnace body; 102. Furnace cover;
[0028] 301. Adjustment groove; 302. Adjustment block; 303. Fixed net; 304. Movable net;
[0029] 401. Movable groove; 402. Rotating column; 403. Accommodation groove; 404. Transmission rod; 405. Movable sleeve; 406. Spring; 407. Fixed block; 408. Fixed groove;
[0030] 501. Sliding groove; 502. Sliding block;
[0031] 601. Rotating groove; 602. Rotating block. Detailed implementation manners
[0032] In the following description, a large number of specific details are given to provide a more thorough understanding of the present utility model. However, it is obvious to those skilled in the art that the present utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present utility model, some well-known technical features in the art are not described.
[0033] Unless otherwise defined, the directions such as up, down, left, right, front, back, inside and outside involved in this article are based on the up, down, left, right, front, back, inside and outside in the figures shown by the present utility model, and are hereby explained together.
[0034] The connection method can adopt existing methods such as bonding, welding, bolt connection, etc., depending on actual needs.
[0035] Please refer to Figures 1 to 6As shown in the figure, this embodiment includes a heating furnace body 1 for heating a valve seat, a partition plate 2, and an adjusting component 3; among them, the heating furnace body 1 includes a furnace body 101 and a furnace cover 102; the furnace cover 102 is connected to the furnace body 101 through two cylinders; among them, the furnace body 101 and the furnace cover 102 form a valve seat heating cavity; the partition plate 2 is connected to the furnace body 101 through the adjusting component 3; among them, the partition plate 2 and the furnace body 101 form a double-temperature zone heating cavity; among them, the adjusting component 3 includes an adjusting groove 301, an adjusting block 302, a fixing net 303 for placing the valve seat, and a movable net 304; two adjusting grooves 301 are symmetrically opened on both sides of the partition plate 2; two adjusting blocks 302 are symmetrically fixed on both sides of the inner wall of the furnace body 101; among them, the adjusting block 302 is slidably matched with the adjusting groove 301; two fixing nets 303 are symmetrically fixed in the furnace body 101; two movable nets 304 are symmetrically fixed on both sides of the adjusting block 302; among them, the movable net 304 and the fixing net 303 are not in the same plane.
[0036] In the present utility model, by setting the partition plate 2 and the adjusting component 3, during use, first, according to the range size of the valve seat to be heated in the temperature zone, move the partition plate 2 so that the partition plate 2 moves in the furnace body 101, make the adjusting block 302 slide in the adjusting groove 301, and make the movable net 304 move on the fixing net 303 until the partition plate 2 moves to a suitable position. Then, place the valve seat on the movable net 304 and the fixing net 303, cover the furnace cover 102 through the cylinder, and then heat the double-temperature zone in the furnace body 101 to a suitable temperature through the heating pipe in the furnace body 101. Compared with the prior art, the structure of the present utility model is simple and the design is reasonable. It can not only heat the valve seat at different temperatures, but also adjust the temperature zone range, and has strong applicability.
[0037] As a preferred embodiment, it further includes a fixing component 4; the fixing component 4 is arranged on the partition plate 2; among them, the fixing component 4 includes a movable groove 401, a rotating column 402, a receiving groove 403, a transmission rod 404, a movable sleeve 405, a spring 406, a fixing block 407, and a fixing groove 408; a movable groove 401 is opened on the partition plate 2; the rotating column 402 is rotatably arranged in the movable groove 401 through a sliding component 5, and the end of the rotating column 402 passes through the movable groove 401 and extends to the outside; a receiving groove 403 is opened in the adjusting groove 301; one end of the transmission rod 404 is connected to the rotating column 402 through a rotating component 6, and the other end passes through the movable groove 401 and extends into the receiving groove 403; the movable sleeve 405 is sleeved on the transmission rod 404 and is slidably matched with the movable groove 401; the spring 406 is sleeved on the transmission rod 404, and both ends of the spring 406 are respectively fixedly connected to the inner wall of the movable groove 401 and the movable sleeve 405; the fixing block 407 is fixedly connected to the other end of the transmission rod 404 and is slidably matched with the receiving groove 403; a plurality of fixing grooves 408 are linearly arranged on the adjusting block 302; among them, the fixing block 407 is inserted and matched with the fixing groove 408.
[0038] In this utility model, by setting the fixing component 4, when adjusting the position of the isolation plate 2, the rotating column 402 is rotated through the sliding component 5, so that the spring 406 is no longer stressed and starts to stretch, causing the movable sleeve 405 to slide upward in the movable groove 401, enabling the transmission rod 404 to drive the rotating column 402 to move upward through the rotating component 6, making the fixing block 407 slide upward in the receiving groove 403 until the spring 406 is in a non-stressed state. At this time, the fixing block 407 is disengaged from the insertion connection with the fixing groove 408, and then the position of the isolation plate 2 can be adjusted by moving it.
[0039] As a preferred implementation, the sliding component 5 includes a sliding groove 501 and a sliding block 502; two sliding grooves 501 are symmetrically arranged at the center in the movable groove 401; two sliding blocks 502 are symmetrically fixed on the circumferential surface of the rotating column 402; among them, the sliding block 502 is movably matched with the sliding groove 501; among them, the sliding groove 501 is of an L-shaped structure, and the sliding block 502 contacts the inner wall of the horizontal groove of the sliding groove 501.
[0040] In this utility model, by setting the sliding groove 501 and the sliding block 502, using the movable cooperation between the sliding block 502 and the sliding groove 501, and setting the sliding groove 501 as an L-shaped structure, by rotating the rotating column 402, the rotating column 402 rotates in the movable groove 401, making the sliding block 502 slide in the horizontal groove of the sliding groove 501 until the sliding block 502 slides to the intersection of the horizontal groove and the vertical groove of the sliding groove 501, so that the position of the rotating column 402 in the movable groove 401 is no longer fixed.
[0041] As a preferred implementation, the rotating component 6 includes a rotating groove 601 and a rotating block 602; a rotating groove 601 is opened on one side of the rotating column 402 close to the transmission rod 404; the rotating block 602 is fixedly connected to one end of the transmission rod 404 close to the rotating column 402; among them, the rotating block 602 is rotatably matched with the rotating groove 601; among them, the rotating block 602 is of a T-shaped structure, and the size of the rotating block 602 on one side close to the transmission rod 404 is smaller than the size of the rotating block 602 on one side far from the transmission rod 404; when the sliding block 502 slides to the intersection of the horizontal groove and the vertical groove of the sliding groove 501, the top surface of the fixing block 407 is still in the receiving groove 403, and the top surface of the rotating column 402 is flush with the top surface of the isolation plate 2.
[0042] In this utility model, by setting the rotating groove 601 and the rotating block 602, using the rotatable cooperation between the rotating block 602 and the rotating groove 601, and setting the rotating block 602 as a T-shaped structure, when the rotating column 402 rotates in the movable groove 401, it can prevent the rotating column 402 from driving the transmission rod 404 to rotate, thus facilitating the sliding block 502 to slide into the horizontal groove of the sliding groove 501.
[0043] The heating furnace body 1 is a conventional instrument, and its working principle, dimensions, and model are irrelevant to the problems solved by this application, so no more description will be given. The control method of this utility model is controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art. The provision of power also belongs to the common knowledge in this field. And this utility model is mainly used to protect mechanical devices, so the control method and circuit connection of this utility model will not be explained in detail anymore.
[0044] Working principle
[0045] When the double-temperature zone heating furnace for valve seat production is in use, first, according to the range of the valve seat to be heated in the temperature zone, rotate the rotating column 402, so that the rotating column 402 rotates in the moving slot 401, make the sliding block 502 slide in the horizontal slot of the sliding slot 501, and make the rotating block 602 rotate in the rotating slot 601 until the sliding block 502 slides to the intersection of the horizontal slot and the vertical slot of the sliding slot 501. At this time, release the rotating column 402, the spring 406 is no longer stressed and starts to stretch, make the movable sleeve 405 slide upward in the moving slot 401, make the transmission rod 404 drive the rotating column 402 to move upward, and make the fixed block 407 slide upward in the receiving slot 403 until the sliding block 502 slides to the upper end of the vertical slot of the sliding slot 501. At this time, the fixed block 407 is disengaged from the fixed slot 408. Then, move the isolation plate 2, so that the isolation plate 2 moves in the furnace body 101, make the adjusting block 302 slide in the adjusting slot 301, and make the movable net 304 move on the fixed net 303 until the isolation plate 2 moves to a suitable position. At this time, move the rotating column 402 downward, make the transmission rod 404 drive the movable sleeve 405 to move downward in the moving slot 401, make the spring 406 contract under force, and make the fixed block 407 slide downward in the receiving slot 403 until the sliding block 502 slides to the intersection of the horizontal slot and the vertical slot of the sliding slot 501. At this time, the fixed block 407 is inserted into the fixed slot 408. Then, rotate the rotating column 402 in the opposite direction, so that the rotating column 402 rotates in the opposite direction in the moving slot 401, make the sliding block 502 slide in the opposite direction in the horizontal slot of the sliding slot 501, and make the rotating block 602 rotate in the opposite direction in the rotating slot 601 until the sliding block 502 slides to the original position of the horizontal slot of the sliding slot 501. At this time, the position of the isolation plate 2 in the furnace body 101 is fixed. Then, place the valve seat on the movable net 304 and the fixed net 303, cover the furnace cover 102 through the cylinder, and then heat the double-temperature zone in the furnace body 101 to a suitable temperature through the heating pipes in the furnace body 101.
[0046] It should be noted that in this text, relational terms such as "one" and "two" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent in such process, method, article or device. Without further limitation, an element defined by the statement "comprising a..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.
[0047] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dual-temperature zone heating furnace for valve seat production, characterized in that: include: A heating furnace body (1) for heating the valve seat; The heating furnace body (1) comprises a furnace body (101) and a furnace cover (102); the furnace cover (102) is connected to the furnace body (101) via at least one cylinder; Wherein, the furnace body (101) and the furnace cover (102) constitute a valve seat heating chamber; An isolation plate (2) connected to the furnace body (101) via an adjustment component (3); Wherein, the isolation plate (2) and the furnace body (101) form a dual-temperature zone heating chamber; The adjustment component (3) comprises an adjustment groove (301), an adjustment block (302), a fixed net (303) for placing a valve seat, and a movable net (304); at least one adjustment groove (301) is provided on the isolation plate (2); at least one adjustment block (302) is fixed in the furnace body (101); the adjustment block (302) and the adjustment groove (301) are slidably matched; two fixed nets (303) are symmetrically fixed in the furnace body (101); two movable nets (304) are symmetrically fixed on both sides of the adjustment block (302); the movable net (304) and the fixed net (303) are not in the same plane.
2. A dual-temperature zone heating furnace for valve seat production according to claim 1, characterized in that: Also includes: A fixing assembly (4) is arranged on the isolation plate (2).
3. A dual-temperature zone heating furnace for valve seat production according to claim 2, characterized in that: The fixing component (4) comprises: The isolation plate (2) is provided with a movable groove (401); A rotating column (402) is rotatably disposed in the movable groove (401) through a sliding assembly (5), and an end of the rotating column (402) passes through the movable groove (401) and extends to the outside; The adjusting groove (301) is provided with a receiving groove (403); A transmission rod (404), one end of which is connected to the rotating column (402) via a rotating assembly (6), and the other end of which passes through the movable groove (401) and extends into the receiving groove (403); A movable sleeve (405) is sleeved on the transmission rod (404) and slidably cooperates with the movable groove (401); A spring (406) is sleeved on the transmission rod (404), and two ends of the spring (406) are respectively fixedly connected to the inner wall of the movable groove (401) and the movable sleeve (405); A fixed block (407) fixedly connected to the other end of the transmission rod (404) and slidably engaged with the receiving groove (403); The adjustment block (302) is provided with a plurality of fixing grooves (408) in a linear array; The fixing block (407) is plug-fitted into the fixing slot (408).
4. A dual-temperature zone heating furnace for valve seat production according to claim 3, characterized in that: The sliding assembly (5) comprises: Two sliding grooves (501) are symmetrically arranged in the center of the movable groove (401); Two sliding blocks (502) are centrally symmetrically fixed on the circumferential surface of the rotating column (402); Wherein, the sliding block (502) and the sliding groove (501) are movably matched.
5. A dual-temperature zone heating furnace for valve seat production according to claim 4, characterized in that: The sliding groove (501) is an L-shaped structure, and the sliding block (502) is in contact with the inner wall of the horizontal groove of the sliding groove (501).
6. A dual-temperature zone heating furnace for valve seat production according to claim 5, characterized in that: The rotating assembly (6) comprises: A rotation groove (601) is formed on a side of the rotation column (402) close to the transmission rod (404); A rotating block (602) is fixedly connected to one end of the transmission rod (404) close to the rotating column (402); The rotating block (602) is rotationally matched with the rotating groove (601).
7. A dual-temperature zone heating furnace for valve seat production according to claim 6, characterized in that: The rotating block (602) is a T-shaped structure, and the size of the rotating block (602) on the side close to the transmission rod (404) is smaller than the size of the rotating block (602) on the side away from the transmission rod (404).