Exposure machine with uniform curing function
By designing a moving mechanism, sliding combination device and water cooling device in the UVLED exposure machine, uniform temperature control of the flexographic plate or resin plate is achieved, solving the problems of curing plates, brittleness, and incomplete curing caused by excessive heat, and improving the service life and curing effect of the equipment.
Patent Information
- Application Number
- CN202422249474.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-13
AI Technical Summary
When the UVLED exposure machine is exposed, since the heat is directly exposed to the flexographic plate and resin plate, if the heat exceeds the tolerance limit, it will cause problems such as curling plates, becoming brittle, and not thorough curing.
An exposure machine with uniform curing is designed, using a moving mechanism and a sliding combination device to drive the exposure device to move, and the UVLED at the bottom of the exposure device performs heating and curing operations. At the same time, the side can be detached and connected to the heat dissipation device to blow air or heat dissipate the flexographic plate or resin plate. At the same time, the first water cooling device and the second water cooling device select different water cooling temperatures according to the type of flexographic plate or resin plate, and perform water cooling operations on the UVLED and the workbench.
Through uniform temperature control, problems such as curing, brittleness, incomplete curing caused by overheating of the flexographic or resin plate are avoided, and the service life of the UVLED and the curing effect of the flexographic or resin plate are improved.
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Figure CN223038296U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the technical field of exposure machines, and particularly relates to an exposure machine with uniform curing. Background Art
[0002] In the production process of flexographic plates and resin plates, it is necessary to perform photosensitive radiation on the flexographic plates through a UVLED surface light source. The main principle is that after the UVLED surface light source is lit, the heat radiation generated is used to perform radiation curing operations on the surfaces of the flexographic plates and resin plates.
[0003] When a UVLED exposure machine is working, the flexographic plates and resin plates to be cured are placed on the processing platform, and radiation is performed through a movable UVLED lamp.
[0004] The inventor found the following defects during the operation of specific embodiments:
[0005] When a UVLED exposure machine is performing exposure work, a heat dissipation device is used to dissipate heat from the UVLED light source, thereby improving the service life of the UVLED light source. However, since the heat of the UVLED light source is directly irradiated on the flexographic plates and resin plates, if the heat exceeds the tolerance limit of the flexographic plates and resin plates, it will cause problems such as warping, embrittlement, and incomplete curing of the flexographic plates during the exposure process due to excessive heat.
[0006] It should be noted that the above content belongs to the technical cognition scope of the inventor. Due to the vast and complex technical content in this field, the above content of this application does not necessarily constitute the prior art. Content of the Utility Model
[0007] 1. Technical problems to be solved by the utility model:
[0008] The utility model provides an exposure machine with uniform curing to solve the technical problems existing in the above background art.
[0009] 2. Technical solutions:
[0010] To achieve the above object, the technical solution provided by the present utility model is: an exposure machine with uniform curing, including a workbench. A moving mechanism is provided at the bottom of the workbench. The moving mechanism is connected to a sliding combination device. The top of the sliding combination device passes through the workbench and is connected to an exposure device. A heat dissipation device is detachably connected to the side of the exposure device. A first water cooling mechanism is provided at the bottom of the workbench. The first water cooling mechanism is connected to a first water cooling device. A second water cooling mechanism is provided inside the exposure device. The second water cooling mechanism is connected to a second water cooling device. When the device works, a flexographic plate or a resin plate that needs to be exposed and cured is placed on the workbench. Subsequently, the moving mechanism is started, driving the sliding combination device to move on the workbench, and then driving the exposure device to move. During the moving process, the UVLED at the bottom of the exposure device is turned on for heating and curing operations. At the same time, the heat dissipation device is turned on to blow air on the flexographic plate or resin plate at the bottom, preventing the flexographic plate or resin plate at the bottom from overheating and causing faults such as cracking. The first water cooling device and the second water cooling device also start working, and different water cooling temperatures are selected according to the type of the flexographic plate or resin plate to perform water cooling operations on the UVLED and the workbench respectively, further improving the service life of the device and the curing effect of the plate or resin plate.
[0011] Further, the moving mechanism includes symmetrically arranged first support beams. The bottom of the first support beams is connected to the support frame at the bottom of the workbench. At both ends of the top of the first support beams, T-shaped support plates are detachably connected. The top of the T-shaped support plates is rotatably connected to a transmission shaft. Transmission rollers are provided at both ends of the transmission shaft. The transmission rollers at the top of each first support beam are connected by a transmission belt. One of the transmission rollers is connected to a driving motor. The driving motor is detachably connected to the first support beam. The bottom of the sliding combination device is slidably connected to the first support beam. The sliding combination device is detachably connected to the bottom transmission belt.
[0012] Further, the sliding combination device includes a T-shaped sliding plate. The bottom of the T-shaped sliding plate is matched and connected to the first support beam through a sliding block. A first threaded hole is opened at the top of the T-shaped sliding plate. The first threaded hole is connected to a fixing plate. The fixing plate clamps the transmission belt. One side of the top of the T-shaped sliding plate is detachably connected to a moving plate. The moving plate is slidably connected in the sliding groove of the workbench. The top of the moving plate is detachably connected to the exposure device.
[0013] Further, the exposure device includes a support frame. A curing light source plate is provided inside the support frame. The top of the curing light source plate is connected to the second water cooling mechanism. The second water cooling mechanism includes a heat conduction plate. The top of the heat conduction plate is connected to a water cooling plate. The bottom of the heat conduction plate is connected to the curing light source plate. Water inlet and outlet joints are opened on the water cooling plate. The water inlet and outlet joints are connected to the second water cooling device through a delivery pipe.
[0014] Furthermore, at least one of the heat dissipation devices is connected to both sides of the support frame. The heat dissipation device includes an X-shaped support plate, a protective cover is connected to the top of the X-shaped support plate, and a constant current fan is provided inside the protective cover.
[0015] Furthermore, the first water cooling mechanism includes a water pipe. The water pipes are arranged at intervals at the bottom of the workbench. Both ends of the bottom of the water pipe are respectively connected to a water inlet pipeline and a water outlet pipeline, and the water inlet pipeline and the water outlet pipeline are connected to the first water cooling device.
[0016] 3. Beneficial effects:
[0017] Adopting the technical solution provided by the present utility model, compared with the prior art, it has the following beneficial effects:
[0018] The present utility model is reasonably designed. The heat dissipation device is detachably connected to the side of the exposure device. When curing the flexographic plate or resin plate, the surface of the flexographic plate or resin plate can be blown and cooled by the heat dissipation device. In cooperation with the provided first water cooling device and the second water cooling device, heat dissipation operations can be carried out on the UV LED lamp board and the work board, improving the service life of the UV LED and the curing effect of the flexographic plate or resin plate on the top of the work board;
[0019] Uniform temperature control ensures the consistency of temperature during the flexographic plate exposure process, and further ensures problems such as warping, embrittlement, and incomplete curing of the flexographic plate due to excessive heat during the flexographic plate exposure process;
[0020] It should be noted that the structures not introduced in the present utility model are the same as those in the prior art or can be implemented using the prior art since they do not involve the design key points and improvement directions of the present utility model, and will not be elaborated here. Brief description of the drawings
[0021] Figure 1 is a schematic structural diagram of the present utility model;
[0022] Figure 2 is a schematic structural diagram of the workbench of the present utility model;
[0023] Figure 3 is a schematic structural diagram of the moving mechanism of the present utility model;
[0024] Figure 4 is a schematic structural diagram of the exposure device of the present utility model.
[0025] Reference numerals:
[0026] 1. Workbench; 11. Support frame; 2. Moving mechanism; 21. First support beam; 22. T-shaped support plate; 23. Transmission shaft; 24. Transmission roller; 25. Transmission belt; 26. Driving motor; 3. Sliding combination device; 31. T-shaped sliding plate; 32. Sliding block; 33. Fixed plate; 34. Moving plate; 4. Exposure device; 41. Support frame;; 43. Heat conduction plate; 44. Water cooling plate; 45. Water inlet and outlet joint; 5. Heat dissipation device; 51. X-shaped support plate; 52. Protective cover; 53. Constant current fan; 6. First water cooling mechanism; 61. Water pipe; 62. Water inlet pipeline; 63. Water outlet pipeline; 7. First water cooling device; 8. Second water cooling mechanism; 9. Second water cooling device. Detailed implementation manners
[0027] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present utility model are given in the drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.
[0028] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model.
[0029] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, the meaning of "a plurality" is two or more unless otherwise specifically defined.
[0030] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "linkage", "fixation", "provided with", "arranged on" shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Embodiment
[0031] Referring to the attached Figures 1-4 As shown in the figure, an exposure machine with uniform curing includes a workbench 1. A moving mechanism 2 is arranged at the bottom of the workbench 1. The moving mechanism 2 is connected to a sliding combination device 3. The top of the sliding combination device 3 passes through the workbench 1 and is connected to an exposure device 4. A heat dissipation device 5 is detachably connected to the side of the exposure device 4. A first water cooling mechanism 6 is arranged at the bottom of the workbench 1. The first water cooling mechanism 6 is connected to a first water cooling device 7. A second water cooling mechanism 8 is arranged inside the exposure device 4. The second water cooling mechanism 8 is connected to a second water cooling device 9. When the device works, a flexographic plate or a resin plate to be exposed and cured is placed on the workbench 1. Subsequently, the moving mechanism 2 is started, driving the sliding combination device 3 to move on the workbench 1, and then driving the exposure device 4 to move. During the moving process, the UVLED at the bottom of the exposure device 4 is turned on for radiation curing operation. At the same time, the heat dissipation device 5 is turned on to blow air on the flexographic plate or the resin plate at the bottom to prevent faults such as cracking caused by overheating of the flexographic plate or the resin plate at the bottom. The first water cooling device 7 and the second water cooling device 9 also start working, and different water cooling temperatures are selected according to the type of the flexographic plate or the resin plate to perform water cooling operations on the UVLED and the workbench 1 respectively, further improving the service life of the device and the curing effect of the plate or the resin plate.
[0032] The moving mechanism 2 includes symmetrically arranged first support beams 21. The bottom of the first support beams 21 is connected to the support frame 11 at the bottom of the workbench 1. At both ends of the top of the first support beams 21, T-shaped support plates 22 are detachably connected. The top of the T-shaped support plates 22 is rotatably connected to a transmission shaft 23. Transmission rollers 24 are provided at both ends of the transmission shaft 23. The transmission rollers 24 at the top of each first support beam 21 are connected by a transmission belt 25. One side of the transmission rollers 24 is connected to a drive motor 26. The drive motor 26 is detachably connected to the first support beam 21. The bottom of the sliding combination device 3 is slidably connected to the first support beam 21. The sliding combination device 3 is detachably connected to the bottom transmission belt 25. The moving mechanism 2 drives the entire exposure device 4 to move by driving the movement of the transmission belt 25. During operation, the drive motor 26 rotates to drive the transmission belt 25 connected to it to rotate. The transmission belt 25 drives the transmission rollers 24 to rotate, and then drives the transmission belt 25 on the other side to rotate. Since the sliding combination devices 3 on both sides are connected to the transmission belt 25, when the transmission belt 25 rotates, it drives the sliding combination device 3 to slide on the first support beam 21, and then drives the exposure device 4 connected to the sliding combination device 3 to move.
[0033] The sliding combination device 3 includes a T-shaped sliding plate 31. The bottom of the T-shaped sliding plate 31 is connected to the first support beam 21 through a sliding block 32 in a matching manner. A first threaded hole is opened at the top of the T-shaped sliding plate 31. The first threaded hole is connected to a fixing plate 33. The fixing plate 33 is clamped to the transmission belt 25. One side of the top of the T-shaped sliding plate 31 is detachably connected to a moving plate 34. The moving plate 34 is slidably connected to the sliding groove of the workbench 1. The top of the moving plate 34 is detachably connected to the exposure device 4. The sliding combination device 3 is a connecting mechanism that connects the exposure device 4 and the transmission belt 25. When the transmission belt 25 rotates, it drives the T-shaped sliding plate 31 to slide on the first support beam 21, and then drives the moving plate 34 to move on the workbench 1, so that the exposure device 4 connected to the moving plate 34 moves on the workbench 1 for exposure and curing operations.
[0034] The exposure device 4 includes a support frame 41. A curing light source board is provided inside the support frame 41. The top of the curing light source board is connected to the second water cooling mechanism 8. The second water cooling mechanism 8 includes a heat conducting plate 43. The top of the heat conducting plate 43 is connected to a water cooling plate 44. The bottom of the heat conducting plate 43 is connected to the curing light source board. Water inlet and outlet connectors 45 are provided on the water cooling plate 44. The water inlet and outlet connectors 45 are connected to the second water cooling device 9 through a delivery pipe. UV LED beads are provided at the bottom of the curing light source board. The brightness of the UV LED beads can be controlled through circuit control in this device, thereby achieving a better curing effect. The water cooling plate 44 and the heat conducting plate 43 are designed to improve the service life of the UV LED beads. When the UV LED beads are working, the curing light source board will generate heat. At this time, the second water cooling device 9 starts to work, continuously circulating and cooling the water at a preset temperature through the delivery pipe and delivering it into the water cooling plate 44. The water cooling plate 44 reduces the heat of the curing light source board through the heat conducting plate 43, thereby improving the service life of the exposure device 4. One-way valves are provided in the water inlet and outlet connectors 45 of the water cooling plate 44 to ensure the normal operation of the water cooling plate.
[0035] At least one of the heat dissipation devices 5 is connected to both sides of the support frame 41. The heat dissipation device 5 includes an X-shaped support plate 51. The top of the X-shaped support plate 51 is connected to a protective cover 52. A constant current fan 53 is provided inside the protective cover 52. The heat dissipation device 5 is opened when the exposure device 4 is working and will move along with the exposure device 4. One can be installed on each side of the support frame 41 according to actual heat dissipation needs to dissipate heat from the cured flexographic plate or resin plate, thereby improving the production quality of the flexographic plate or resin plate.
[0036] The first water cooling mechanism 6 includes a water pipe 61. The water pipe 61 is arranged at intervals at the bottom of the workbench 1. The two ends of the bottom of the water pipe 61 are respectively connected to a water inlet pipeline 62 and a water outlet pipeline 63. The water inlet pipeline 62 and the water outlet pipeline 63 are connected to the first water cooling device 7. The first water cooling device 7 is connected to the water inlet pipeline 62 and the water outlet pipeline 63 through a circulating water pipe. Cooling water will circulate through the water pipe 61 at the bottom, thereby cooling the workbench 1 and improving the production quality of the flexographic plate or resin plate during exposure.
[0037] The above embodiments only represent certain implementation manners of the present utility model. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the patent of the present utility model should be subject to the appended claims.
Claims
1. An exposure machine with uniform curing, characterized in that: The invention comprises a workbench (1), wherein a moving mechanism (2) is provided at the bottom of the workbench (1), wherein the moving mechanism (2) is connected to a sliding combination device (3), wherein the top of the sliding combination device (3) passes through the workbench (1) and is connected to an exposure device (4), wherein the side of the exposure device (4) is detachably connected to a heat dissipation device (5), wherein a first water cooling mechanism (6) is provided at the bottom of the workbench (1), wherein the first water cooling mechanism (6) is connected to a first water cooling device (7), wherein a second water cooling mechanism (8) is provided inside the exposure device (4), and wherein the second water cooling mechanism (8) is connected to a second water cooling device (9).
2. The uniform curing exposure machine according to claim 1, characterized in that: The moving mechanism (2) comprises a symmetrically arranged first support beam (21), the bottom of the first support beam (21) being connected to a support frame (11) at the bottom of the workbench (1), the top two ends of the first support beam (21) being detachably connected to a T-shaped support plate (22), the top of the T-shaped support plate (22) being rotatably connected to a transmission shaft (23), the two ends of the transmission shaft (23) being provided with transmission rollers (24), the transmission rollers (24) at the top of each first support beam (21) being connected via a transmission belt (25), the transmission rollers (24) on one side being connected to a drive motor (26), the drive motor (26) being detachably connected to the first support beam (21), the bottom of the sliding coupling device (3) being slidably connected to the first support beam (21), and the sliding coupling device (3) being detachably connected to the bottom transmission belt (25).
3. The uniform curing exposure machine according to claim 2, characterized in that: The sliding combination device (3) comprises a T-shaped sliding plate (31), the bottom of the T-shaped sliding plate (31) is matched and connected to the first support beam (21) through a sliding block (32), the top of the T-shaped sliding plate (31) is provided with a first threaded hole, the first threaded hole is connected to a fixed plate (33), the fixed plate (33) is clamped to the transmission belt (25), one side of the top of the T-shaped sliding plate (31) is detachably connected to a movable plate (34), the movable plate (34) is slidably connected to a sliding groove of the workbench (1), and the top of the movable plate (34) is detachably connected to the exposure device (4).
4. The uniform curing exposure machine according to claim 1, characterized in that: The exposure device (4) comprises a support frame (41), a curing light source board is arranged in the support frame (41), the top of the curing light source board is connected to the second water cooling mechanism (8), the second water cooling mechanism (8) comprises a heat conducting plate (43), the top of the heat conducting plate (43) is connected to a water cooling plate (44), the bottom of the heat conducting plate (43) is connected to the curing light source board, the water cooling plate (44) is provided with an inlet and outlet water joint (45), and the inlet and outlet water joint (45) is connected to the second water cooling device (9) via a delivery pipe.
5. The uniform curing exposure machine according to claim 4, characterized in that: At least one heat dissipation device (5) is connected to both sides of the support frame (41), the heat dissipation device (5) comprising an X-shaped support plate (51), the top of the X-shaped support plate (51) being connected to a protective cover (52), and a constant flow fan (53) being arranged inside the protective cover (52).
6. The uniform curing exposure machine according to claim 1, characterized in that: The first water cooling mechanism (6) comprises a water pipe (61), the water pipe (61) being arranged at intervals at the bottom of the workbench (1), the two ends of the bottom of the water pipe (61) being respectively connected to a water inlet pipeline (62) and a water outlet pipeline (63), and the water inlet pipeline (62) and the water outlet pipeline (63) being connected to the first water cooling device (7).