Annular magnetic core winding device for detection

By designing a ring-shaped magnetic core winding device including a fixed frame, a sliding winding shell and a mutually exclusive switch, the problems of cumbersome detection of ring-shaped magnetic core winding and waste of copper wire in the prior art are solved, and a fast and convenient detection process and efficient utilization of resources are achieved.

CN223038780UActive Publication Date: 2025-06-27SHANDONG KAITONG ELECTRON +1
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Patent Information

Application Number
CN202421917746.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-06-27
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The prior art is difficult to quickly and conveniently perform winding detection of annular magnetic cores, and the manual winding process is cumbersome, which wastes time and leads to waste of copper wire.

Method used

A ring-shaped magnetic core winding device including a fixing frame, a sliding winding shell and a mutually exclusive switch is designed. The opening and closing of the winding shell is realized through the sliding winding shell, and the number of turns of the copper winding is adjusted through the mutually exclusive switch to form a suitable winding path.

Benefits of technology

It realizes rapid and convenient winding detection of the ring core, reduces winding time, simplifies the operation process, and avoids the waste of copper wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of detection, in particular to an annular magnetic core winding device for detection, which comprises a fixing frame, two winding shells are arranged on the fixing frame, one winding shell is fixedly connected with the fixing frame, the other winding shell is slidably connected with the fixing frame, and the winding shell slidably connected with the fixing frame can slide along the direction close to or far away from the other winding shell. Annular magnetic core grooves are formed in the opposite sides of the two winding shells, a plurality of winding holes are further formed in the two winding shells, the winding holes are wound from the centers of the magnetic core grooves to the outer sides of the magnetic core grooves, a plurality of copper windings are arranged in the winding holes, connecting terminals are arranged at the two ends of each copper winding, and when the two winding shells are close to each other and attached to each other, the connecting terminals are connected with the two winding shells. The plurality of copper winding wires on the two winding shells are connected in series through the connecting terminals to form a spiral conducting wire winding the magnetic core groove, the annular magnetic core can be placed in the magnetic core groove, then the two winding shells are combined, winding can be achieved, and the winding device is simple and convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection, and particularly relates to a winding device for an annular magnetic core for detection. Background Art

[0002] After the ferrite magnetic core is produced, it needs to be magnetically tested. During the test process, the magnetic core needs to be wound with wire and then powered on. By testing data such as inductance value and impedance value, the quality of the ferrite magnetism is judged. However, when facing an annular ferrite magnetic core, the wire needs to pass through the central hole of the annular ferrite repeatedly, which is not convenient for using a machine to wind the coil. Therefore, manual winding is required. However, the winding and unwinding process of manual winding takes a lot of time. When the number of coils needs to be changed for repeated detection, it takes a long time, has a large operation difficulty, and the copper wire needs to be cut off each time for testing, resulting in waste of copper wire.

[0003] Therefore, there is an urgent need for a device that can quickly wind and detect an annular magnetic core, reduce the time used for winding, is convenient for disassembly, and does not cause waste of copper wire. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a winding device for an annular magnetic core for detection to solve the problems put forward in the above background art.

[0005] A winding device for an annular magnetic core for detection includes a fixing frame. Two winding shells are arranged on the fixing frame, one is fixedly connected to the fixing frame, and the other is slidably connected to the fixing frame. The winding shell slidably connected to the fixing frame can slide in a direction close to or away from the other winding shell. An annular magnetic core groove is formed on the opposite sides of the two winding shells. A plurality of winding holes are also formed on the two winding shells. The winding holes lead from the center of the magnetic core groove to the outside of the magnetic core groove. A plurality of copper windings are arranged in the winding holes. Connecting terminals are arranged at both ends of each copper winding. When the two winding shells are close to and fit together, the plurality of copper windings on the two winding shells are connected in series with each other through the connecting terminals to form a spiral wire around the magnetic core groove.

[0006] Preferably, the winding holes of the winding shell fixedly connected to the fixing frame include single-turn adjustable winding and multi-turn adjustable winding. Each copper winding in the single-turn adjustable winding is electrically connected to an input wire through a mutually exclusive switch. A plurality of groups of adjustable coils are arranged in the multi-turn adjustable winding. Each group of adjustable coils includes a plurality of copper windings. Each group of adjustable coils is electrically connected to an output wire through a mutually exclusive switch. Only one mutually exclusive switch can be in a connected state when a plurality of the mutually exclusive switches are connected in parallel.

[0007] Preferably, it further includes a control panel fixedly connected to the fixing frame, and all the mutually exclusive switches are integrated on the control panel.

[0008] Preferably, the fixing frame includes a base, a sliding rod and a fixing plate. The base is rectangular, and four sliding rods are fixedly connected to the four corners of the base. The top ends of the sliding rods are fixedly connected to the fixing plate.

[0009] Preferably, a sliding plate is slidably connected to the sliding rod. A wire winding shell is fixedly connected to the bottom end of the sliding plate, and a wire winding shell is fixedly connected to the top end surface of the base.

[0010] Preferably, a lead screw is fixedly connected to the top end of the sliding plate, and a stepping motor is fixedly connected to the center position of the fixing plate. The stepping motor is threadedly connected to the lead screw and can drive the lead screw to move up and down.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: The present utility model realizes the opening and closing of two wire winding shells through the fixing frame and the sliding plate slidably connected thereto. Annular magnetic core grooves for accommodating magnetic cores are provided on the opposite sides of the two wire winding shells, and can be used to place annular ferrite magnetic cores. When the two wire winding shells approach each other, the copper wire windings fixedly connected in the wire winding holes on the two wire winding shells will be connected in series in the order of head-to-tail connection under the action of the connection terminals, forming a path. And this path is around the magnetic core groove, so wire winding on the annular magnetic core in the magnetic core groove is realized. The number of turns of the copper wire winding connected between the input wire and the output wire can be adjusted through the mutual exclusion switch, and thus the number of turns of the wire winding can be adjusted arbitrarily, the number of turns of the test wire winding can be switched arbitrarily, the requirements for testing different numbers of turns can be met, the test efficiency can be greatly improved, and there is no need for wire winding or disassembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0013] Figure 2 is a schematic cross-sectional view of the wire winding shell passing through the wire winding hole of the present utility model;

[0014] Figure 3 is a top view of the present utility model;

[0015] Figure 4 is a schematic circuit connection diagram of the copper wire winding and the mutual exclusion switch of the present utility model.

[0016] In the figure: 1, fixing frame; 11, base; 12, sliding rod; 13, fixing plate; 2, sliding plate; 3, wire winding shell; 31, magnetic core groove; 32, wire winding hole; 4, copper wire winding; 41, connection terminal; 42, single-turn adjustable wire winding; 43, multi-turn adjustable wire winding; 5, stepping motor; 51, lead screw; 6, control panel; 61, mutual exclusion switch; 62, indicator light; 71, input wire; 72, output wire. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] The following will be combined with specific embodiments and attached Figures 1-4 , clearly and completely describe the technical solutions in the embodiments of the utility model.

[0018] A ring-shaped magnetic core winding device for detection includes a fixed frame 1, which includes a base 11, a slide bar 12 and a fixed plate 13. The base 11 is a rectangular structure. Four slide bars 12 are fixedly connected to the four corners of the top surface of the base 11. The four slide bars 12 are fixed upward. A fixed plate 13 is fixedly connected to the top of the four slide bars 12. A slide plate 2 is slidably connected to the slide bar 12. The slide bar 2 is also rectangular. Sliding holes are opened on the four corners of the slide bar 2. The slide bar 2 is simultaneously mounted on the four slide bars 12 through the sliding holes, so that the slide bar 2 can slide up and down along the slide bar 12 for adjustment.

[0019] Two winding shells 3 are arranged on the fixing frame 1, and the two winding shells 3 are symmetrically arranged up and down, one of which is fixedly connected to the top surface of the base 11, and the other is fixedly connected to the bottom surface of the slide plate 2. When the slide plate 2 slides along the slide rod 12, it can control the upper winding shell 3 to approach or move away from the other winding shell 3. The two winding shells 3 are arranged relatively, and the winding shells 3 are a cylindrical structure. One surface of the two winding shells 3 close to each other is its working surface, and a circular magnetic core groove 31 is opened on the working surface. The circular magnetic core groove 31 is used to place the detection magnetic core, and ten winding holes 32 are opened on the working surface of the winding shell 3, specifically located on the outer side of the circle where the magnetic core groove 31 is located. The winding hole 32 penetrates into the winding shell 3 from the center of the magnetic core groove 31, winds the magnetic core groove 31 180 degrees, and then passes through the inside of the circle where the magnetic core groove 31 is located. The ten winding holes 32 are intersected and overlapped at the center position of the circle where the magnetic core groove is located, forming a hole larger than the opening at the other end of the winding hole 32. The outlets are perpendicular to the working surface of the winding shell 3. Fifty-nine copper winding wires 4 are fixedly connected in the winding holes 32 of the two winding shells 3. The copper winding wires 4 are fixedly connected in the winding holes 32. The two ends of the copper winding wires 4 are fixedly connected with connecting terminals 41. The connecting terminals 41 are prior art. The two connecting terminals are close to each other and can be directly plugged in to achieve quick connection. The copper winding wires 4 on the two winding shells 3 are correspondingly arranged. When the two winding shells 3 are close to each other and fit together, the copper winding wires 4 in the two winding shells 3 are connected end to end using the connecting terminals 41. All the copper winding wires 41 are connected in series to form a spiral winding that is rotated around the magnetic core slot. The magnetic core is placed in the magnetic core slot 31 on the winding shell 3 fixed on the base 11, and then the slide plate 2 is slid toward the base 11 to make the two winding shells 3 contact. The copper winding wires 4 in the two winding shells 3 can be connected in series to form a complete winding. The process is simple, and there is no need to perform complicated winding operations, which can effectively increase work efficiency.

[0020] The device also includes an input wire 71 and an output wire 72 for connecting current during testing. The copper winding 41 in the winding housing 3 fixedly connected to the fixing bracket 1 is divided into a single-turn adjustable winding 42 and a multi-turn adjustable winding 43. The single-turn adjustable winding 42 includes nine copper windings 41, and the multi-turn adjustable winding 43 includes the remaining fifty copper windings 41. When the two winding housings 3 are close enough for the copper windings 41 in the two winding housings 3 to be connected to each other, the nine copper windings 41 in the single-turn adjustable winding 42 are adjacent, and they are connected in series with nine copper windings 41 in the other winding housing 3 to form a wire winding around the core slot 31 for nine turns. The nine copper windings 41 in the single-turn adjustable winding 42 are electrically connected to the input wire 71 through ten mutually exclusive switches 61 in the first switch group. The mutually exclusive switches 61 are prior art. The ten mutually exclusive switches 61 are connected in parallel with each other and only one of them can be connected at the same time. Similarly, the fifty copper windings 41 in the multi-turn adjustable winding 43 can also be connected in series with the copper windings in the other winding housing 3 to form a spiral wire wound for 50 turns. Six copper windings 41 at specific positions in the multi-turn adjustable winding 43 are electrically connected to the output wire 72 through six mutually exclusive switches 61 in the second switch group. Between any two adjacent mutually exclusive switches 61 in the six mutually exclusive switches 61 of the second switch group, there are ten copper windings 41, and these ten copper windings will be connected in series with ten copper windings 41 in the other winding housing 3 to form a spiral wire winding around the core slot for ten turns when the two winding housings 3 are close. The ten mutually exclusive switches 61 in the first switch group correspond to a1, b, c, d, e, f, g, h, i, j respectively, and the six mutually exclusive switches 61 in the second switch group correspond to a2, A, B, C, D, E respectively. Among them, the mutually exclusive switches corresponding to a1 and a2 are located at the connection between the single-turn adjustable winding 42 and the multi-turn adjustable winding 43. When the two winding housings 3 are close enough for all copper windings 41 to be connected in series, the joints of a1 and a2 are at the same position, which is the initial position. At this time, the current does not pass through the winding around the core slot 31, and the current flows from the input wire 71 through a1 and a2 directly to the output wire 72. Therefore, there is no current in the winding formed by connecting all copper windings 41 in series. When it is necessary to adjust the number of test turns to a single digit, the corresponding mutually exclusive switch 61 in the first switch group needs to be pressed. For example, if it is necessary to wind 5 turns currently, then f needs to be pressed. The current passes through the copper windings 4 between f and a2 in sequence from the input wire 71, and then is connected to the output wire 72 at a2 to obtain the desired number of winding turns. Similarly, each switch in the mutually exclusive switches of the second switch group corresponds to ten copper windings, so it corresponds to 10 turns of winding. By randomly combining the two switch groups, the number of winding turns can be adjusted arbitrarily between 1 and 59 for core testing, which can meet the requirements of different numbers of turns for testing. The mutually exclusive switches 61 in the first switch group and the second switch group are both integrated on a control panel 6 for adjusting the number of winding turns.

[0021] An indicator light 62 is also electrically connected between each mutually exclusive switch 61 and the copper winding 4, which can light up to indicate when the corresponding mutually exclusive switch 61 is in the connected state.

[0022] A through hole is provided at the top end of the fixed plate 13. At the same time, a stepping motor 5 is fixedly connected to the center position of the fixed plate 13, which is the position of the through hole. The stepping motor 5 is a through-type linear lead screw 51 stepping motor 5, and a lead screw 51 is equipped in its center. The stepping motor 5 can control the movement of the lead screw 51 along the axial direction of the lead screw 51. The lower end of the lead screw 51 is fixedly connected to the top surface of the sliding plate 2. By indirectly driving the upper winding shell 3 to move up and down through the stepping motor 5, the opening and closing of the two winding shells 3 can be controlled, which is convenient for taking and placing the magnetic core during the detection process and simplifies the operation process.

[0023] Except for the technical features described in the specification, the rest are known technologies to those skilled in the art.

[0024] In the present utility model, "upper", "lower", "left", "right", "front", and "rear" are all relative positions used for conveniently describing the position relationship, and thus cannot be understood as absolute positions to limit the protection scope.

[0025] The above content is only an example and description of the structure of the present utility model. Those skilled in the art of this technology can make various modifications or supplements to the described specific embodiments or use similar methods to replace them. As long as they do not deviate from the structure of the utility model or exceed the scope defined by this claim book, they should fall within the protection scope of the present utility model.

Claims

1. A toroidal core winding device for detection, characterized in that: The invention comprises a fixing frame, on which two winding shells are arranged, one of which is fixedly connected to the fixing frame, and the other is slidably connected to the fixing frame. The winding shell slidably connected to the fixing frame can slide in a direction close to or away from the other winding shell. An annular magnetic core groove is arranged on the opposite sides of the two winding shells. The two winding shells are also provided with a plurality of winding holes, which are wound from the center of the magnetic core groove to the outside of the magnetic core groove. A plurality of copper winding wires are arranged in the winding holes. Both ends of the copper winding wires are provided with connecting terminals. When the two winding shells are close to each other and attached, the plurality of copper winding wires on the two winding shells are connected in series through the connecting terminals to form a spiral conductor wound around the magnetic core groove.

2. A detection annular magnetic core winding device according to claim 1, characterized in that: The winding hole of the winding shell fixedly connected to the fixing frame includes a single-turn adjusting winding and a multi-turn adjusting winding. Each copper winding in the single-turn adjusting winding is electrically connected to an input line through a mutually exclusive switch. A plurality of groups of adjusting coils are provided in the multi-turn adjusting winding. Each group of the adjusting coils includes a plurality of copper windings. Each group of the adjusting coils is electrically connected to an output line through a mutually exclusive switch. When a plurality of the mutually exclusive switches are connected in parallel, only one mutually exclusive switch can be in a connected state.

3. A ring-shaped magnetic core winding device for detection according to claim 2, characterized in that: It also includes a control panel, which is fixedly connected to the fixing frame, and all the mutually exclusive switches are integrated on the control panel.

4. A detection annular magnetic core winding device according to claim 2 or 3, characterized in that: The fixing frame comprises a base, a sliding rod and a fixing plate. The base is rectangular, four corners of the base are fixedly connected with four sliding rods, and the top ends of the sliding rods are fixedly connected with the fixing plate.

5. The annular magnetic core winding device for detection according to claim 4, characterized in that: A slide plate is slidably connected to the slide rod, a winding shell is fixedly connected to the bottom end of the slide plate, and a winding shell is fixedly connected to the top end surface of the base.

6. A detection annular magnetic core winding device according to claim 5, characterized in that: The top of the slide plate is fixedly connected with a lead screw, the center of the fixed plate is fixedly connected with a stepping motor, the stepping motor is threadedly connected with the lead screw and can drive the lead screw to move up and down.