Novel heat dissipation structure driven by variable frequency controller

By designing a new heat dissipation structure combining air duct, fan and liquid cooling components, the problem of excessive driving temperature of frequency converter machines in high temperature environments is solved, and a wider application ambient temperature range and higher cooling capacity are achieved.

CN223040452UActive Publication Date: 2025-06-27ZHEJIANG AMA & HIEN TECH
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Patent Information

Application Number
CN202422265452.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-06-27
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

In the high-temperature environment of the frequency converter, the drive temperature of the frequency converter is too high, resulting in a decrease in the cooling capacity and affecting the unit's cooling capacity. The traditional air-cooling heat dissipation effect is poor, and the application ambient temperature is relatively narrow.

Method used

A new type of heat dissipation structure driven by inverter controller is designed, including air duct, fan and liquid-cooled components. Through the combination of air duct and fan, the liquid-cooled components are used to further improve the heat dissipation effect and adapt to different ambient temperatures.

Benefits of technology

It effectively improves the heat dissipation effect, widens the range of application ambient temperature, ensures that the temperature of the frequency converter is within the appropriate range, and improves the unit's refrigeration capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel heat radiation structure driven by a variable frequency controller, which is mounted on a shell, the shell is provided with a first chamber for accommodating a fan and a second chamber for accommodating the variable frequency controller, and a partition plate is arranged between the first chamber and the second chamber; according to the heat dissipation structure, an air duct is connected with a variable-frequency controller, one end of the air duct communicates with a second cavity, and the other end of the air duct penetrates through a partition plate to communicate with a first cavity; the fan is matched with the air duct; the liquid cooling assembly is matched with the air duct; in a normal state, the air duct dissipates heat; at the first temperature, the air duct is matched with the fan to dissipate heat; at the second temperature, the air duct, the fan and the liquid cooling assembly are matched for heat dissipation; the second temperature > the first temperature > the normal state; according to the three modes, it is guaranteed that the driving temperature is within a proper range through structure optimization and control, and the application environment temperature of the whole unit is widened.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat dissipation, and particularly relates to a heat dissipation structure driven by a novel frequency conversion controller. Background Art

[0002] Under high-temperature refrigeration conditions of a frequency conversion machine, the ambient temperature is too high, resulting in too high a temperature of the frequency converter drive. In order to ensure the reliability of the drive itself, the compressor frequency can only be unloaded, reducing the refrigeration capacity of the unit and affecting the refrigeration ability of the unit. Traditional frequency converters adopt the drive air-cooled heat dissipation method, but the heat dissipation effect of this heat dissipation method is not very good, resulting in a narrow application ambient temperature. Summary of the Utility Model

[0003] Therefore, the technical problem to be solved by the utility model is how to improve the heat dissipation effect and broaden the application ambient temperature. For this purpose, a heat dissipation structure driven by a novel frequency conversion controller is installed in a housing. The housing is provided with a first chamber for accommodating a fan and a second chamber for accommodating a frequency conversion controller, and a partition is provided between the first chamber and the second chamber;

[0004] The heat dissipation structure includes:

[0005] An air duct, the air duct is connected to the frequency conversion controller, one end of the air duct communicates with the second chamber, and the other end of the air duct passes through the partition and communicates with the first chamber;

[0006] A fan, the fan cooperates with the air duct;

[0007] A liquid cooling component, the liquid cooling component cooperates with the air duct;

[0008] In the normal state, the air duct dissipates heat;

[0009] At the first temperature, the air duct and the fan cooperate to dissipate heat;

[0010] At the second temperature, the air duct, the fan, and the liquid cooling component cooperate to dissipate heat;

[0011] The second temperature > the first temperature > the normal state.

[0012] The air duct includes a first channel and a second channel, the first channel and the second channel are vertically connected, the partition is provided with a through hole, and the second channel communicates with the through hole.

[0013] The first channel is connected to the outer wall of the frequency conversion controller, and the second channel is connected to the partition.

[0014] The first channel is provided with a first extension portion, and a screw passes through the first extension portion to be connected to the outer wall of the variable frequency controller; the second channel is provided with a second extension portion, and a screw passes through the second extension portion to be connected to the partition.

[0015] The fan cooperates with the first channel.

[0016] The liquid cooling component includes a liquid cooling pipe, one end of the liquid cooling pipe extends into the first channel, and the other end of the liquid cooling pipe extends from the first channel to the second chamber.

[0017] The liquid cooling component further includes a solenoid valve, and the solenoid valve controls the flow of the refrigerant.

[0018] The technical solution of the present utility model has the following advantages:

[0019] 1. A heat dissipation structure driven by a novel variable frequency controller provided by the present utility model. The setting of the air duct forms an interaction between the first chamber and the second chamber. During operation, the fan works, causing positive and negative pressures to be generated in the first chamber and the second chamber. The heat in the second chamber can enter the first chamber through the air duct, and interactive heat dissipation is formed through the fan. Secondly, combined cooling can also be carried out through the fan; when the application environment temperature is higher, liquid cooling, fan, and air duct combination can be adopted to form a heat dissipation and temperature reduction effect. The above three modes ensure that the driving temperature is within a suitable range through optimizing the structure and control, and broaden the application environment temperature of the entire unit.

[0020] 2. A heat dissipation structure driven by a novel variable frequency controller provided by the present utility model. The combined setting of the first air duct and the second air duct plays a role in increasing the length of the air duct, buffering the impact of heat on the fan, so that the heat generated by the variable frequency controller can be slowly neutralized and discharged. Secondly, the air duct also plays a role of making way, avoiding the installation and fixation of other components.

[0021] 3. A heat dissipation structure driven by a novel variable frequency controller provided by the present utility model. The distribution of the first channel and the second channel is fixed, improving the fixing strength of the entire air duct and preventing breakage.

[0022] 4. A heat dissipation structure driven by a novel variable frequency controller provided by the present utility model. Through the fixing method of screws, the fixing strength is improved.

[0023] 5. A heat dissipation structure driven by a novel variable frequency controller provided by the present utility model. The liquid cooling pipe forms a cooling and heat dissipation effect through laying. The laying method of the liquid cooling pipe in the first channel can be adjusted according to actual needs.

[0024] 6. A heat dissipation structure driven by a novel variable frequency controller provided by the present utility model. The solenoid valve has a control effect, controlling opening and closing. Brief Description of the Drawings

[0025] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0026] Figure 1 It is a schematic structural diagram of a heat dissipation structure driven by a novel frequency conversion controller provided by the present invention;

[0027] Figure 2 It is a schematic structural diagram of another angle of a heat dissipation structure driven by a novel frequency conversion controller provided by the present invention.

[0028] Description of the reference numerals:

[0029] 11, blower; 12, frequency conversion controller; 13, air duct; 14, fan; 15, liquid cooling component; 100, housing; 101, first chamber; 102, second chamber; 103, partition; 131, first channel; 132, second channel; 151, liquid cooling pipe; 152, solenoid valve; 1031, through hole; 1311, first extension; 1321, second extension. Detailed Embodiments

[0030] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the protection scope of the present invention.

[0031] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0032] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0033] In addition, the technical features involved in different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.

[0034] Embodiment 1

[0035] This embodiment provides a heat dissipation structure driven by a new type of frequency conversion controller. As shown in the attached Figure 1-2 figure, it is installed in the housing 100. The housing 100 is provided with a first chamber 101 for accommodating the fan 11 and a second chamber 102 for accommodating the frequency conversion controller 12. A partition 103 is provided between the first chamber 101 and the second chamber 102. In this embodiment, the first chamber 101 and the second chamber 102 are arranged up and down, and the partition 103 is located therebetween. Here, the partition 103 is specifically a sheet metal part. In addition, it should be noted that the frequency conversion controller 12 controls the operation of the refrigerator.

[0036] The heat dissipation structure includes:

[0037] An air duct 13, which is connected to the frequency conversion controller 12. Here, the air duct 13 is specifically attached to the outer wall of the frequency conversion controller 12 to form a connection and fixation effect. One end of the air duct 13 communicates with the second chamber 102, and the other end of the air duct 13 passes through the partition 103 and communicates with the first chamber 101, and the air duct 13 forms a communication effect between the first chamber 101 and the second chamber 102.

[0038] A fan 14, which cooperates with the air duct 13. During the operation of the fan 14, air is transmitted to the air duct 13 to accelerate the flow rate of the air duct 13 and improve the heat dissipation effect.

[0039] A liquid cooling component 15, which cooperates with the air duct 13. The liquid cooling component 15 includes a refrigerant, and a certain cooling effect is achieved through the refrigerant to improve the heat dissipation effect.

[0040] In the normal state, the air duct 13 dissipates heat, and a negative pressure is formed by the operation of the fan 11 to achieve the heat dissipation effect of the air duct 13.

[0041] At the first temperature, the air duct 13 and the fan 14 cooperate for heat dissipation. At this time, only relying on the air duct 13 for heat dissipation cannot achieve rapid cooling. By cooperating with the fan 14, the flow rate inside the air duct 13 is increased, and the heat dissipation effect is improved.

[0042] At the second temperature, the air duct 13, the fan 14, and the liquid cooling component 15 cooperate for heat dissipation. The refrigerant forms a cooling effect, and then the fan 14 and the air duct 13 cooperate to transfer the hot air to the first chamber 101.

[0043] The second temperature > the first temperature > the normal state. Here, the second temperature and the first temperature can be a threshold value, that is, set as an interval; or they can be a fixed value. For example, the second temperature is 90°C and the first temperature is 80°C. The setting of the air duct 13 forms an interaction between the first chamber 101 and the second chamber 102. During operation, the fan 11 works, causing positive and negative pressures to be generated between the first chamber 101 and the second chamber 102. The heat of the second chamber 102 can enter the first chamber 101 through the air duct 13, and interactive heat dissipation is formed through the fan 11. Secondly, combined cooling can also be carried out through the fan 14; when the application environment temperature is higher, liquid cooling, the fan 14, and the air duct 13 can be combined to form a heat dissipation and cooling effect. The above three modes ensure that the driving temperature is within a suitable range through optimizing the structure and control, and broaden the application environment temperature of the entire unit.

[0044] Specifically, as shown in the appendix Figure 1-2 As shown, the air duct 13 includes a first channel 131 and a second channel 132. The first channel 131 and the second channel 132 are vertically connected, and the first channel 131 and the second channel 132 cooperate to form an inverted L-shaped structure. The partition 103 is provided with a through hole 1031, and the second channel 132 is connected to the through hole 1031. The combined setting of the first air duct 13 and the second air duct 13 serves to increase the length of the air duct 13, buffer the impact of heat on the fan 11, so that the heat generated by the frequency conversion controller 12 can be slowly neutralized and discharged. Secondly, the air duct 13 also serves as a space for giving way to avoid the installation and fixation of other components. In addition, the air duct 13 can also directly go upward to vertically penetrate the partition 103 to form an up-and-down connection effect.

[0045] Specifically, as shown in the appendix Figure 1-2 As shown, the first channel 131 is connected to the outer wall of the frequency conversion controller 12, and the second channel 132 is connected to the partition 103. The distribution of the first channel 131 and the second channel 132 is fixed, improving the fixing strength of the entire air duct 13 and preventing breakage. In this embodiment, the first channel 131 and the second channel 132 can be integrally formed or independently arranged.

[0046] Specifically, as shown in the appendix Figure 1-2As shown, the first channel 131 is provided with a first extension 1311. A screw passes through the first extension 1311 and is connected to the outer wall of the variable frequency controller 12. The number of screws fixed here can be adjusted according to actual needs. The second channel 132 is provided with a second extension 1321. A screw passes through the second extension 1321 and is connected to the partition 103. The number of screws fixed here can be adjusted according to actual needs. By using the screw fixing method, the fixing strength is improved. In addition, the fixing method between the air duct 13 and the variable frequency controller 12 and the partition 103 can also adopt pasting, welding or other methods.

[0047] Specifically, as shown in the appendix Figure 1-2 As shown, the area where the first channel 131 cooperates with the outer wall of the variable frequency controller 12 can be adjusted according to actual needs.

[0048] Specifically, as shown in the appendix Figure 1-2 As shown, the fan 14 cooperates with the first channel 131. The fan 14 is fixedly connected to the first channel 131. During the operation of the fan 14, the flow rate in the air duct 13 will be accelerated, so that the heat generated by the variable frequency controller 12 can be taken out to the first chamber 101 by air cooling. In this embodiment, the size, size, quantity and power of the fan 14 can be adjusted according to actual needs.

[0049] Specifically, as shown in the appendix Figure 1-2 As shown, the liquid cooling component 15 includes a liquid cooling pipe 151. One end of the liquid cooling pipe 151 extends into the first channel 131, and the other end of the liquid cooling pipe 151 extends from the first channel 131 to the second chamber 102. It should be noted here that the liquid cooling pipe 151 does not pass through the through hole 1031 and extend into the first chamber 101. Here, the liquid cooling pipe 151 is located in the first channel 131, and the liquid cooling pipe 151 is attached to the outer wall of the variable frequency controller 12 to form a cooling effect. The liquid cooling pipe 151 forms a cooling and heat dissipation effect through laying. The laying method of the liquid cooling pipe 151 in the first channel 131 here can be adjusted according to actual needs. The liquid cooling pipe 151 can only be filled with refrigerant to achieve a cooling effect, which is common knowledge.

[0050] Specifically, the liquid cooling component 15 further includes a solenoid valve 152, and the solenoid valve 152 controls the flow of the refrigerant. The solenoid valve 152 performs a control effect to control opening and closing. In this embodiment, the solenoid valve 152 is located at the input end of the liquid cooling pipe 151 to control whether the refrigerant enters the liquid cooling pipe 151. It should also be noted that the circulation system of the liquid cooling component 15 has nothing to do with this embodiment, and those skilled in the art should also know how the refrigerant forms a cycle, so it is not shown in the drawings.

[0051] Obviously, the above embodiments are merely examples for clear illustration and not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or alterations can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. And the obvious changes or alterations derived therefrom still fall within the protection scope of the creation of the present utility model.

Claims

1. A novel heat dissipation structure driven by a variable frequency controller, installed in a housing (100), characterized in that: The housing (100) is provided with a first chamber (101) for accommodating a fan (11) and a second chamber (102) for accommodating a frequency conversion controller (12); a partition plate (103) is provided between the first chamber (101) and the second chamber (102); The heat dissipation structure includes: an air duct (13), the air duct (13) being connected to the frequency conversion controller (12), one end of the air duct (13) being connected to the second chamber (102), and the other end of the air duct (13) passing through the partition plate (103) being connected to the first chamber (101); a fan (14), the fan (14) being coordinated with the air duct (13); A liquid cooling component (15), the liquid cooling component (15) cooperates with the air duct (13); In a normal state, the air duct (13) dissipates heat; At the first temperature, the air duct (13) and the fan (14) cooperate to dissipate heat; At the second temperature, the air duct (13), the fan (14), and the liquid cooling component (15) cooperate to dissipate heat; The second temperature>the first temperature>the normal state.

2. The heat dissipation structure driven by the new frequency conversion controller according to claim 1 is characterized in that: The air duct (13) comprises a first channel (131) and a second channel (132), the first channel (131) and the second channel (132) are vertically connected, the partition plate (103) is provided with a through hole (1031), and the second channel (132) is connected to the through hole (1031).

3. The heat dissipation structure driven by the new frequency conversion controller according to claim 2 is characterized in that: The first channel (131) is connected to the outer wall of the frequency conversion controller (12), and the second channel (132) is connected to the partition (103).

4. The heat dissipation structure driven by the new frequency conversion controller according to claim 3 is characterized in that: The first channel (131) is provided with a first extension portion (1311), and a screw passes through the first extension portion (1311) to be connected to the outer wall of the frequency conversion controller (12); the second channel (132) is provided with a second extension portion (1321), and a screw passes through the second extension portion (1321) to be connected to the partition (103).

5. The heat dissipation structure driven by the new frequency conversion controller according to claim 2 is characterized in that: The fan (14) cooperates with the first channel (131).

6. The heat dissipation structure driven by the new frequency conversion controller according to claim 2 is characterized in that: The liquid cooling assembly (15) comprises a liquid cooling tube (151), one end of the liquid cooling tube (151) extends into the first channel (131), and the other end of the liquid cooling tube (151) extends from the first channel (131) to the second chamber (102).

7. The heat dissipation structure driven by the new frequency conversion controller according to claim 1 is characterized in that: The liquid cooling component (15) further comprises a solenoid valve (152), wherein the solenoid valve (152) controls the flow of the refrigerant.

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