Double-layer extraction equipment for preparing high-brittleness cookie cone

Abstract

The utility model relates to the technical field of food processing, in particular to double-layer extraction equipment for preparing high-brittleness cookie cones, which comprises a support frame, an upper extraction tank and a lower extraction tank are respectively arranged at the upper end and the lower end inside the support frame, and the upper extraction tank and the lower extraction tank are connected through a connecting pipe. An adjustable valve is arranged on the connecting pipe and used for controlling the flow rate of materials between the two layers of extraction towers, a stepping motor is arranged on one side of the outer portion of the supporting frame, a rotating disc is fixed to the output end of the stepping motor, connecting shafts are installed at the upper end and the lower end of the rotating disc, and the connecting shafts are connected with the rotating disc. One end of the connecting shaft penetrates through the support frame and is connected with the corresponding sides of the upper extraction tank and the lower extraction tank. According to the double-layer extraction equipment for preparing the high-brittleness cookie cones, through the double-layer structure design, mixing of an extraction agent and raw materials is promoted through shaking, the extraction efficiency can be improved, it is guaranteed that flavor components in the raw materials are fully extracted, and the product quality can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of food processing, and particularly relates to a double-layer extraction device for preparing high-crispness cookie cones. Background Technique

[0002] In the modern food industry, especially for cookie cones that need to maintain high crispness, the pretreatment of raw materials is a crucial step. High-quality cookie cones not only require a crispy taste but also rich flavors and long-lasting aromas. In order to maximize the extraction of flavor components and nutrients in raw materials, appropriate extraction techniques are needed.

[0003] Although the existing extraction devices for preparing cookie cones meet the production requirements to a certain extent, there are still some deficiencies, mainly reflected in two aspects: extraction efficiency and product quality. On the one hand, the existing extraction devices often can only perform single extraction, and this single extraction method leads to low extraction efficiency, and the flavor components and nutrients in the raw materials are not fully utilized. On the other hand, the single extraction method is difficult to ensure the full release of flavor components in the raw materials, which directly affects the flavor and taste of the final product. Content of the Utility Model

[0004] The purpose of the utility model is to provide a double-layer extraction device for preparing high-crispness cookie cones to solve the problems of low extraction efficiency and product quality existing in the current extraction devices for preparing cookie cones as mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A double-layer extraction device for preparing high-crispness cookie cones, including a support frame. The upper and lower ends inside the support frame are respectively provided with an upper extraction tank and a lower extraction tank. The upper extraction tank and the lower extraction tank are connected by a connecting pipe. An adjustable valve is provided on the connecting pipe to control the flow rate of materials between the two extraction towers. And on one side outside the support frame, there is a stepping motor. The output end of the stepping motor is fixed with a turntable. Both the upper and lower ends of the turntable are installed with connecting shafts. One end of the connecting shaft penetrates through the support frame and is connected to the corresponding sides of the upper extraction tank and the lower extraction tank.

[0006] Preferably, on the corresponding sides of the upper extraction tank and the lower extraction tank, there are socket sleeves that match the structure of the connecting shaft, and the inner end of the connecting shaft is inserted into the inside of the socket sleeve and fastened by bolts.

[0007] Preferably, on both the upper and lower ends of the turntable, there are through holes that match the structure of the connecting shaft, and on the outer edge of the through hole on the turntable, there is a convex ring. A locking bolt is inserted and connected to the convex ring through a threaded structure.

[0008] Preferably, a counterweight is fitted through a circular notch at the center outside the turntable, and turnbuckles are provided on both sides of the notch at the center outside the turntable.

[0009] Preferably, arc-shaped guide blocks are symmetrically provided on the outer walls of the upper extraction tank and the lower extraction tank away from each other, and arc-shaped guide grooves matching the structures of the arc-shaped guide blocks are provided at the upper and lower ends inside the support frame.

[0010] Preferably, arc-shaped openings matching the structure of the coupling shaft are symmetrically provided in the middle of the support frame, and rubber friction pads are provided on the inner walls of the arc-shaped openings.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: The double-layer extraction equipment for preparing high-brittle cookie cones improves the extraction efficiency through a double-layer structure design and promotes the mixing of the extractant and the raw materials by shaking. It can not only ensure that the flavor components in the raw materials are fully extracted, but also improve the product quality. Through the design of the upper extraction tank and the lower extraction tank with a double-layer structure and the shaking mechanism, that is, the upper extraction tank initially extracts the flavor components in the raw materials, and the lower extraction tank further refines the extraction. When the stepping motor starts, it drives the turntable to rotate, and through the coupling shaft, the upper extraction tank and the lower extraction tank shake synchronously, making the mixture of the extractant and the raw materials more sufficient and uniform. Description of the Drawings

[0012] Figure 1 is a schematic structural diagram of a double-layer extraction equipment for preparing high-brittle cookie cones according to the present utility model;

[0013] Figure 2 is a schematic structural diagram of the outside of the turntable of a double-layer extraction equipment for preparing high-brittle cookie cones according to the present utility model;

[0014] Figure 3 is a schematic structural diagram of the inside of the support frame of a double-layer extraction equipment for preparing high-brittle cookie cones according to the present utility model.

[0015] In the figure: 1, support frame; 2, upper extraction tank; 3, lower extraction tank; 4, connecting pipe; 5, adjustable valve; 6, stepping motor; 7, turntable; 8, coupling shaft; 9, socket; 10, arc-shaped guide block; 11, convex ring; 12, locking bolt; 13, counterweight; 14, turnbuckle; 15, arc-shaped opening; 16, arc-shaped guide groove. Detailed Embodiment

[0016] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0017] Please refer to Figures 1-3, the present utility model provides a technical solution: a double-layer extraction device for preparing high-brittle cookies cones, including a support frame 1. The upper and lower ends inside the support frame 1 are respectively provided with an upper extraction tank 2 and a lower extraction tank 3. The top of the upper extraction tank 2 is provided with a raw material inlet, and the bottom of the lower extraction tank 3 is provided with a finished product outlet. The upper extraction tank 2 and the lower extraction tank 3 are connected by a connecting pipe 4. A regulating valve 5 is provided on the connecting pipe 4 to control the flow rate of the material between the two extraction towers. And on one side outside the support frame 1, a stepping motor 6 is fixedly installed through a support plate. The output end of the stepping motor 6 is fixed with a turntable 7. Removable couplings 8 can be installed at both the upper and lower ends of the turntable 7. One end of the coupling 8 penetrates through the support frame 1 and is connected to the corresponding sides of the upper extraction tank 2 and the lower extraction tank 3. The upper extraction tank 2 of this structure can be used to initially extract the flavor components in the raw materials, while the lower extraction tank 3 is used for further refining extraction. Such a double-layer structure design not only improves the extraction efficiency, ensures that the flavor components in the raw materials are fully extracted, but also improves the product quality. And when the stepping motor 6 is started, it can drive the turntable 7 to rotate. When the turntable 7 rotates, it drives the upper extraction tank 2 and the lower extraction tank 3 to shake synchronously through the coupling 8. This linkage mechanism enables a more sufficient and uniform mixing between the extractant and the raw materials, further improving the extraction efficiency, ensuring that the flavor components and nutrients in the raw materials are extracted to the greatest extent, and at the same time enhancing the flavor and taste quality of the final product. On the corresponding sides of the upper extraction tank 2 and the lower extraction tank 3, there are socket sleeves 9 that match the structure of the coupling 8. And the inner end of the coupling 8 is inserted into the inside of the socket sleeve 9 and fastened by bolts. The coupling 8 of this structure can be quickly connected to the upper extraction tank 2 and the lower extraction tank 3 by inserting its inner end into the socket sleeve 9 and fastening with bolts. When the stepping motor 6 is started, the turntable 7 rotates and drives the upper extraction tank 2 and the lower extraction tank 3 to shake synchronously through the coupling 8. Through holes that match the structure of the coupling 8 are provided at both the upper and lower ends of the turntable 7. And at the outer edge of the through hole on the turntable 7, there is a convex ring 11. A locking bolt 12 is inserted and connected to the convex ring 11 through a threaded structure. The coupling 8 of this structure can be fastened by passing through the through hole and the convex ring 11 on the turntable 7 and using the locking bolt 12, so as to be firmly connected to the turntable 7, and can also be quickly disassembled, which is convenient for maintenance and replacement. At the center of the outside of the turntable 7, a weight block 13 with a circular structure is fitted through a circular notch. And on both sides of the notch at the center of the outside of the turntable 7, there are rotating buckles 14 rotatably connected through rotating pins. This structure ensures that the turntable 7 can maintain a good balance state during rotation. The embedding of the weight block 13 can effectively balance the weight distribution of the turntable 7, reducing the vibration and instability generated during the shaking process. And the rotating buckle 14 enables the weight block 13 to be conveniently installed and disassembled, facilitating the adjustment of the weight according to different extraction requirements, thereby optimizing the balance state of the turntable 7. Arc-shaped guide blocks 10 are symmetrically welded and fixed on the outer walls of the upper extraction tank 2 and the lower extraction tank 3 on the sides away from each other.Moreover, arc-shaped guide grooves 16 that match the structure of the arc-shaped guide blocks 10 are provided at both the upper and lower ends inside the support frame 1. When the upper extraction tank 2 and the lower extraction tank 3 of this structure shake synchronously, the arc-shaped guide blocks 10 can slide smoothly along the arc-shaped guide grooves 16 inside the support frame 1, ensuring the stable operation and positioning accuracy of the upper extraction tank 2 and the lower extraction tank 3 during the shaking process. Arc-shaped openings 15 that match the structure of the coupling shaft 8 are symmetrically provided in the middle of the support frame 1, and rubber friction pads are adhesively fixed on the inner walls of the arc-shaped openings 15. With this structure, the coupling shaft 8 can move smoothly within the arc-shaped openings 15, and the rubber friction pads on the inner walls of the arc-shaped openings 15 not only reduce the direct contact between the coupling shaft 8 and the support frame 1, reducing wear, but also provide appropriate frictional force to help stabilize the movement trajectory of the coupling shaft 8, reducing vibration and noise during the shaking process, thereby ensuring the smooth progress of the entire extraction process.

[0018] Working principle: When using this double-layer extraction device for preparing high-brittle cookie cones, first pass the coupling shaft 8 through the perforations and the convex rings 11 on the turntable 7 until the inner end of the coupling shaft 8 is inserted into the socket 9 to complete the connection and fixation with the upper extraction tank 2 and the lower extraction tank 3, and then use the locking bolts 12 for tightening to ensure the stable connection between the coupling shaft 8 and the turntable 7. At this time, add the raw materials through the raw material inlet at the top of the upper extraction tank 2, and then start the stepping motor 6. The motor drives the turntable 7 to rotate. When the turntable 7 rotates, it will drive the two coupling shafts 8 to slide within the arc-shaped openings 15, causing the upper extraction tank 2 and the lower extraction tank 3 to shake synchronously. When the upper extraction tank 2 and the lower extraction tank 3 shake, they slide smoothly along the arc-shaped guide grooves 16 through the arc-shaped guide blocks 10. In this way, a more sufficient and uniform mixture is generated between the extraction agent and the raw materials, improving the extraction efficiency and product quality, and thus completing a series of operations.

[0019] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A double-layer extraction device for preparing high-brittleness cookie crisp tubes, comprising a support frame (1), characterized in that: An upper extraction tank (2) and a lower extraction tank (3) are respectively arranged at the upper and lower ends of the support frame (1), and the upper extraction tank (2) and the lower extraction tank (3) are connected via a connecting pipe (4). An adjustable valve (5) is arranged on the connecting pipe (4) for controlling the flow rate of materials between the two layers of extraction towers. A stepper motor (6) is arranged on one side of the outside of the support frame (1), and a rotating disk (7) is fixed to the output end of the stepper motor (6). A connecting shaft (8) is installed at the upper and lower ends of the rotating disk (7), and one end of the connecting shaft (8) passes through the support frame (1) and is connected to the corresponding side of the upper extraction tank (2) and the lower extraction tank (3).

2. The double-layer extraction device for preparing high-brittleness cookie crispy tubes according to claim 1, characterized in that: A sleeve (9) that matches the structure of the connecting shaft (8) is provided on one side corresponding to the upper extraction tank (2) and the lower extraction tank (3), and the inner end of the connecting shaft (8) is inserted into the interior of the sleeve (9) and fastened by bolts.

3. The double-layer extraction device for preparing high-brittleness cookie crispy tubes according to claim 1 is characterized in that: The upper and lower ends of the rotating disk (7) are both provided with through holes that match the structure of the connecting shaft (8), and a convex ring (11) is provided at the outer edge of the through hole on the rotating disk (7), and a locking bolt (12) is inserted and connected to the convex ring (11) through a threaded structure.

4. The double-layer extraction device for preparing high-brittleness cookie crispy tubes according to claim 1, characterized in that: A counterweight (13) is embedded in the center of the outer side of the rotating disk (7) through a circular recess, and rotating buckles (14) are provided on both sides of the recess at the center of the outer side of the rotating disk (7).

5. The double-layer extraction device for preparing high-brittleness cookie crispy tubes according to claim 1, characterized in that: The outer walls of the upper extraction tank (2) and the lower extraction tank (3) on the side away from each other are symmetrically provided with arc-shaped guide blocks (10), and the upper and lower ends of the inner side of the support frame (1) are provided with arc-shaped guide grooves (16) that match the arc-shaped guide blocks (10) structure.

6. The double-layer extraction device for preparing high-brittleness cookie crispy tubes according to claim 1, characterized in that: An arc-shaped opening (15) matching the connecting shaft (8) structure is symmetrically provided in the middle of the support frame (1), and a rubber friction pad is provided on the inner wall of the arc-shaped opening (15).

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