Automatic batching device for anti-wear agent processing
By designing the extrusion roller and filter plate structure in the batching device, the problem of mixing large particulate materials in the automatic batching device is solved, efficient material separation and mixing is achieved, and the quality of the batching and the practicality of the device are improved.
Patent Information
- Application Number
- CN202422226851.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing automatic batching device is prone to mix larger material particles during the batching process, resulting in a decrease in the quality of the batching.
An automatic batching device for antiwear processing is designed, including a batching box, feed hopper, extrusion roller, filter plate and feed pump. The large particulate material is filtered through the rotation of the extrusion roller and the bumps, the limit of the filter plate and the drainage of the flow guide plate to achieve effective separation and mixing of materials.
Effectively filter out large particulate materials, ensure the quality of ingredients, simplify the ingredients process, and improve the practicality of the device.
Smart Images
Figure CN223042538U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of batching devices, in particular to an automatic batching device for anti-wear agent processing. Background Technique
[0002] Anti-wear agent is a specially developed product for improving the lubricating characteristics of low-sulfur diesel. As a low-cost solution to improve the lubricity of ultra-low-sulfur diesel, it can prevent various serious wear problems in the diesel injection system.
[0003] During the batching process of the existing automatic batching device, relatively large material particles may enter and be mixed into the batching for stirring. Therefore, it is difficult to decompose and distinguish them, which will reduce the batching quality.
[0004] For this reason, we propose an automatic batching device for anti-wear agent processing. Content of the Utility Model
[0005] The utility model mainly solves the technical problems existing in the above-mentioned prior art, and provides an automatic batching device for anti-wear agent processing.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme. An automatic batching device for anti-wear agent processing includes a batching box. A base is arranged at the bottom of the batching box. One side surface of the batching box is movably installed with a box door through a hinge. Horizontally and fixedly installed at the top inside the batching box is a batching frame for batching. Vertically and fixedly installed at the center positions on both sides of the top surface of the batching box are feed hoppers for facilitating feeding. Horizontally arranged through bearings at the top inside the batching frame is a rotatable extrusion roller. Horizontally arranged at the bottom inside the batching frame is a filter plate for filtering the batching. Horizontally and movably arranged below the bottom of the batching frame inside the batching box is a rectangular frame, and the rectangular frame is communicated with the inside of the batching frame. Horizontally and fixedly connected to the bottom inside the batching box is a horizontal plate. Vertically upward arranged on the top surface of the horizontal plate are multiple groups of support columns for supporting the rectangular frame. Vertically and downward fixedly installed at the center position of the bottom surface of the rectangular frame is a connecting pipe. Horizontally and fixedly installed at the center position of the bottom surface inside the batching box is a feeding pump for conveying the batching.
[0007] Preferably, the inside of the batching box is a hollow rectangular structure, the inside of the batching frame is a hollow cylindrical shape. The bottom of each feed hopper vertically passes through the top of the batching box and is communicated with the inside of the batching frame. The cross-section of each feed hopper is a frustum of a cone with a wider top and a narrower bottom.
[0008] Preferably, a motor capable of driving the extrusion roller to rotate is horizontally arranged at the top of one side surface of the batching box. One end of the filter plate horizontally passes through the batching box and extends out of the outer surface of the batching box. Chute grooves are horizontally formed on both side surfaces at the bottom inside the batching frame. Limiting plates are horizontally and fixedly connected to both side surfaces of the filter plate. Each group of limiting plates is horizontally slidable inside the chute grooves, and the filter plate is limited by the cooperation of the limiting plates and the chute grooves.
[0009] Preferably, the outer surface of the extrusion roller is movably attached to the top surface of the filter plate. Rectangularly arranged bumps are horizontally and fixedly connected to the outer surface of the extrusion roller. The top surface of each group of support columns is fixedly connected to the bottom surface of the rectangular frame. Guide plates for guiding the batching are horizontally and obliquely downward arranged on both side surfaces at the bottom inside the rectangular frame.
[0010] Preferably, the bottom of the connecting pipe vertically passes through the outer surface of the horizontal plate and is located below the bottom surface of the horizontal plate. One end of the connecting pipe is connected to the inside of the feeding pump. A discharge pipe is horizontally and fixedly installed at one end of the feeding pump. The whole discharge pipe is in a vertical L shape, and one end of the discharge pipe vertically extends out of the outer surface of the batching box.
[0011] Beneficial effects
[0012] The utility model provides an automatic batching device for anti-wear agent processing, which has the following beneficial effects:
[0013] When the automatic batching device for anti-wear agent processing is in batching, the materials to be distributed are respectively placed inside the feeding hoppers. Each group of feeding hoppers conveys the materials to the top surface of the filter plate inside the batching frame for filtration. By starting the motor, the motor drives the extrusion roller to rotate. The rotation of the extrusion roller cooperates with each group of bumps to mix and filter the incoming materials. At this time, the materials with larger particles stay on the top surface of the filter plate. Pull the filter plate outwards, and the two groups of limiting plates play a role in limiting the filter plate. The materials filtered by the filter plate enter the inside of the rectangular frame for mixing. The materials inside the rectangular frame are guided by the guide plates and enter the connecting pipe. Start the feeding pump, and the feeding pump discharges the mixed materials inside the connecting pipe out of the batching box through the discharge pipe. This device is simple and has strong practicability. Description of the drawings
[0014] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings described below are only exemplary, and for those of ordinary skill in the art, without creative efforts, other implementation drawings can also be obtained according to the provided drawings.
[0015] The structures, proportions, sizes, etc. shown in this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the implementation conditions of this utility model. Therefore, they do not have substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the efficacy that this utility model can produce and the purpose that can be achieved, should still fall within the scope covered by the technical content disclosed in this utility model.
[0016] Figure 1 is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 is a schematic diagram of the overall internal structure of this utility model;
[0018] Figure 3 is a schematic diagram of the structure of the filtering component of this utility model.
[0019] Legend description:
[0020] 1. Ingredients bin; 2. Base; 3. Cabinet door; 4. Ingredients frame; 5. Feed hopper; 6. Extrusion roller; 7. Motor; 8. Filter plate; 9. Limiting plate; 10. Protrusion; 11. Rectangular frame; 12. Horizontal plate; 13. Support column; 14. Deflector; 15. Connecting pipe; 16. Feed pump; 17. Discharge pipe. Specific implementation manners
[0021] Next, the technical solutions in the embodiments of this utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of this utility model without making creative efforts belong to the scope of protection of this utility model.
[0022] In the description of this utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing this utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of this utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0023] Embodiment: An automatic batching device for anti-wear agent processing, as Figures 1-3As shown in the figure, it includes a batching box 1. Four groups of bases 2 are vertically and downwardly fixedly connected to the bottom surface of the batching box 1. A box door 3 is movably installed on one side surface of the batching box 1 through a hinge. The interior of the batching box 1 is a hollow rectangular structure. A batching frame 4 for batching is horizontally and fixedly installed at the top inside the batching box 1. The interior of the batching frame 4 is a hollow cylinder. At the center positions on both sides of the top surface of the batching box 1, a feed hopper 5 for facilitating feeding is vertically fixedly installed. The bottom of each feed hopper 5 vertically passes through the top of the batching box 1 and is connected to the interior of the batching frame 4. The cross-section of each feed hopper 5 is a frustum of a cone with a wider top and a narrower bottom. A rotatable extrusion roller 6 is horizontally arranged at the top inside the batching frame 4 through a bearing. A motor 7 for driving the extrusion roller 6 to rotate is horizontally arranged at the top of one side surface of the batching box 1. A filter plate 8 for filtering the batching is horizontally arranged at the bottom inside the batching frame 4. One end of the filter plate 8 horizontally passes through the batching box 1 and extends out of the outer surface of the batching box 1.
[0024] On both sides of the bottom surface inside the batching frame 4, chutes are horizontally opened. On both side surfaces of the filter plate 8, limiting plates 9 are horizontally and fixedly connected. Each group of limiting plates 9 is horizontally slidable inside the chute. The filter plate 8 is limited by the cooperation of the limiting plate 9 and the chute. The outer surface of the extrusion roller 6 is movably attached to the top surface of the filter plate 8. Horizontally and fixedly connected to the outer surface of the extrusion roller 6 are convex blocks 10 arranged in a rectangular pattern. Inside the batching box 1, a rectangular frame 11 is horizontally and movably arranged below the bottom of the batching frame 4. The rectangular frame 11 is connected to the interior of the batching frame 4. Horizontally and fixedly connected to the bottom surface inside the batching box 1 is a horizontal plate 12. On the top surface of the horizontal plate 12, multiple support columns 13 for supporting the rectangular frame 11 are vertically arranged. The top surface of each group of support columns 13 is fixedly connected to the bottom surface of the rectangular frame 11. On both sides of the bottom surface inside the rectangular frame 11, diversion plates 14 for guiding the batching are horizontally and obliquely downward arranged. Vertically and downwardly fixedly installed at the center position of the bottom surface of the rectangular frame 11 is a connecting pipe 15. The bottom of the connecting pipe 15 vertically passes through the outer surface of the horizontal plate 12 and is located below the bottom surface of the horizontal plate 12. Horizontally and fixedly installed at the center position of the bottom surface inside the batching box 1 is a feeding pump 16 for conveying the batching. One end of the connecting pipe 15 is connected to the interior of the feeding pump 16. Horizontally and fixedly installed at one end of the feeding pump 16 is a discharge pipe 17. The whole of the discharge pipe 17 is in a vertical L shape. One end of the discharge pipe 17 vertically extends out of the outer surface of the batching box 1.
[0025] Working principle: When carrying out batching, the materials to be distributed are respectively placed inside the feeding hopper 5. The materials are conveyed to the top surface of the filter plate 8 inside the batching frame 4 through each group of feeding hoppers 5 for filtration. By starting the motor 7, the extrusion roller 6 is driven to rotate by the motor 7. The rotation of the extrusion roller 6 cooperates with each group of bumps 10 to mix and filter the incoming materials. At this time, the materials with larger particles stay on the top surface of the filter plate 8. Pull the filter plate 8 outwards, and the two limit plates 9 play a limiting effect on the filter plate 8. The materials filtered by the filter plate 8 enter the inside of the rectangular frame 11 for mixing. The materials inside the rectangular frame 11 are guided into the connecting pipe 15 through the guide plate 14. Start the feeding pump 16, and the mixed materials inside the connecting pipe 15 are discharged outside the batching box 1 through the discharge pipe 17 by the feeding pump 16. This device is simple and highly practical.
[0026] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. An automatic batching device for antiwear agent processing, characterized in that: The invention comprises a batching box (1), wherein a base (2) is arranged at the bottom of the batching box (1), a box door (3) is movably installed on one side surface of the batching box (1) via hinges, a batching frame (4) for batching is horizontally fixedly installed on the top of the batching box (1), a feeding hopper (5) for feeding is vertically fixedly installed at the center positions of both sides of the top surface of the batching box (1), a rotatable squeezing roller (6) is horizontally arranged on the top of the batching frame (4) via a bearing, a filter plate (8) for filtering the batching is horizontally arranged on the bottom of the batching frame (4), and the inside of the batching box (1) is fixedly provided with a plurality of hoppers (5) for feeding. A rectangular frame (11) is movably arranged horizontally below the bottom of the batching frame (4); the rectangular frame (11) is connected to the inside of the batching frame (4); a horizontal plate (12) is fixedly connected to the bottom of the batching box (1) horizontally; a plurality of support columns (13) for supporting the rectangular frame (11) are arranged vertically upward on the top surface of the horizontal plate (12); a connecting pipe (15) is fixedly installed vertically downward at the center of the bottom surface of the rectangular frame (11); and a feeding pump (16) for feeding the ingredients is fixedly installed horizontally at the center of the bottom surface of the batching box (1).
2. The automatic batching device for antiwear agent processing according to claim 1 is characterized in that: The interior of the batching box (1) is a hollow rectangular structure, the interior of the batching frame (4) is a hollow cylindrical structure, the bottom of each group of feed hoppers (5) vertically passes through the top of the batching box (1) and is connected to the interior of the batching frame (4), and the cross-section of each group of feed hoppers (5) is a frustum that is wide at the top and narrow at the bottom.
3. The automatic batching device for antiwear agent processing according to claim 1 is characterized in that: A motor (7) capable of driving the squeezing roller (6) to rotate is horizontally arranged on the top of one side surface of the batching box (1); one end of the filter plate (8) horizontally passes through the batching box (1) and extends out of the outer surface of the batching box (1); slide grooves are horizontally provided on the two side surfaces of the inner bottom of the batching frame (4); and limiting plates (9) are horizontally fixedly connected to the two side surfaces of the filter plate (8); each group of limiting plates (9) is located inside the slide groove and slides horizontally, and the filter plate (8) is limited by the cooperation between the limiting plates (9) and the slide groove.
4. The automatic batching device for anti-wear agent processing according to claim 1 is characterized in that: The outer surface of the squeezing roller (6) is movably fitted on the top surface of the filter plate (8), and the outer surface of the squeezing roller (6) is horizontally fixedly connected with rectangularly arranged protrusions (10), and the top surface of each group of support columns (13) is fixedly connected to the bottom surface of the rectangular frame (11), and the bottom of the inner two side surfaces of the rectangular frame (11) are provided with guide plates (14) for guiding the ingredients at a horizontal and downward tilt.
5. The automatic batching device for anti-wear agent processing according to claim 1 is characterized in that: The bottom of the connecting pipe (15) passes vertically downward through the outer surface of the horizontal plate (12) and is located below the bottom surface of the horizontal plate (12). One end of the connecting pipe (15) is connected to the inside of the feed pump (16). A discharge pipe (17) is horizontally fixedly installed at one end of the feed pump (16). The discharge pipe (17) is in a vertical L-shape as a whole, and one end of the discharge pipe (17) extends vertically downward from the outer surface of the batching box (1).