Engineering machine part punch forming device
Through the design of the automated process of supporting mechanism, feeding mechanism, stamping mechanism, peeling mechanism and cutting mechanism, the problem of difficult to remove workpieces in the mold is solved, safe and efficient automatic cutting is achieved, and the safety and working efficiency of the device are improved.
Patent Information
- Application Number
- CN202421766349.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-24
AI Technical Summary
After the stamping is completed, the workpiece is easily stuck in the mold and difficult to remove, and manual removal is high.
A stamping forming device for engineering machinery accessories including a support mechanism, a feeding mechanism, a stamping mechanism, a peeling mechanism, a cutting mechanism and a driving mechanism is designed to prevent workpieces from being stuck on the stamping mechanism through an automated process, and automatically discharge them to improve safety.
Effectively prevent workpieces from being stuck in the mold, realize automatic discharge, improve the safety and working efficiency of the device, and avoid the danger of manual operation.
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Figure CN223043431U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machining of mechanical parts, in particular to a stamping and forming device for engineering machinery parts. Background Technique
[0002] Stamping is a forming processing method that applies external forces to plates, strips, tubes, profiles, etc. by a press and a die, causing them to undergo plastic deformation or separation, so as to obtain workpieces (stamped parts) with the required shapes and sizes.
[0003] For an existing stamping and forming device, such as a stamping device for machining of mechanical parts disclosed in the utility model patent with the application number 202122101326.1, its main structure includes a workbench, a support frame is arranged on the upper side of the workbench, a stamping cylinder is arranged on the upper side of the support frame, a stamping head is arranged in the middle of the mounting plate, the lower ends of a plurality of telescopic rods are fixedly connected to a pressing plate together, the vertical height of the pressing plate is lower than that of the stamping head, springs are sleeved on a plurality of telescopic rods, a stamping table is arranged on the upper side of the workbench, and a punching hole matching the stamping head is arranged in the middle of the stamping table; during use, a staff member can place a circular plate part to be stamped on the stamping table, and the retaining ring can limit the part. The stamping cylinder extends to work, driving the mounting plate to move downward, thereby driving the stamping head to move downward. Before the stamping head contacts the part, the pressing plate first contacts the part. At this time, the mounting plate continues to move downward, and a plurality of springs and a plurality of telescopic rods are compressed until the stamping head penetrates the part and punches a hole in the middle of the part. After stamping is completed, the stamping cylinder contracts, driving the mounting plate and the stamping head to move upward.
[0004] However, after stamping is completed by the existing stamping device, the workpiece is easily stuck in the die and difficult to take out, and manually taking out the stamped workpiece is not only very dangerous. Summary of the Utility Model
[0005] To solve the above technical problems, the utility model provides a stamping and forming device for engineering machinery parts that not only prevents the workpiece from being stuck in the die, ensures the stamping effect, but also can automatically discharge the material, avoids taking by the staff member by hand, and improves the safety of using the device.
[0006] A stamping and forming device for a construction machinery accessory of the present utility model includes a support mechanism; it also includes a feeding mechanism, a stamping mechanism, two sets of peeling mechanisms, a blanking mechanism and a driving mechanism. The feeding mechanism is installed on the support mechanism and drives the mold and the workpiece for feeding. The stamping mechanism is installed on the support mechanism and stamps the workpiece. The two sets of peeling mechanisms are both installed on the stamping mechanism to prevent the workpiece from getting stuck on the stamping mechanism. The blanking mechanism is installed on the support mechanism and drives the workpiece for blanking. The driving mechanism is installed on the blanking mechanism and drives the blanking mechanism; The worker places the workpiece on the feeding mechanism, and then the feeding mechanism drives the workpiece to move under the stamping mechanism. The stamping mechanism stamps and forms the workpiece. After stamping, the two sets of peeling mechanisms clean the stamping mechanism to prevent the workpiece from getting stuck on the stamping mechanism. Then the feeding mechanism continues to drive the workpiece to move, and the driving mechanism drives the blanking mechanism to rotate to take out and blank the workpiece on the feeding mechanism.
[0007] Preferably, the support mechanism includes a base, four sets of columns, a top plate and two sets of position detectors. The bottom end of the base is connected to the ground. A sliding groove is formed on the base. The bottom ends of the four sets of columns are connected to the top end of the base. The bottom end of the top plate is connected to the top ends of the four sets of columns. The two sets of position detectors are both installed on the base and are respectively located on both sides of the sliding groove; By detecting the positions of the feeding mechanism and the workpiece through the two sets of position detectors, it is convenient to make the feeding mechanism and the stamping mechanism cooperate to stamp the workpiece. When the position of the feeding mechanism detected by the position detector does not match the actual moving position of the feeding mechanism, an alarm is given to remind the worker to check.
[0008] Preferably, the feeding mechanism includes a motor, a reducer, a reciprocating screw, two sets of baffles, a slider, a magnetic block and a lower mold. The motor is installed on the base. The reducer is installed on the base. The reciprocating screw is rotatably installed on the base and is longitudinally connected to the reducer. The two sets of baffles are both installed on the base and are respectively located on both sides of the reciprocating screw. The slider is slidably installed on the reciprocating screw and is located between the two sets of baffles. The bottom end of the magnetic block is connected to the top end of the slider. The lower mold is slidably installed in the sliding groove of the base and is magnetically connected to the magnetic block; The worker places the workpiece in the lower mold, starts the motor, the motor drives the reciprocating screw to rotate through the reducer, the reciprocating screw drives the slider and the magnetic block to move, and the magnetic block drives the lower mold and the workpiece to move through magnetic force. By setting the two sets of baffles, the stability of the slider movement is ensured. By moving the lower mold in the sliding groove, the stability of the lower mold is enhanced, preventing the impact on the reciprocating screw, the baffles, etc. when the stamping mechanism stamps.
[0009] Preferably, the stamping mechanism includes a stamping cylinder, an upper die, four positioning rings, and four support rods. The top end of the stamping cylinder is connected to the bottom end of the top plate, and the top end of the upper die is connected to the bottom end of the stamping cylinder. Four positioning grooves are formed in the four columns, and the four positioning rings are respectively slidably installed in the positioning grooves of the four columns. The four support rods are respectively installed on the four positioning rings and are all connected to the upper die. After the lower die drives the workpiece to move to the designated position, the stamping cylinder pushes the upper die downward to stamp the workpiece. By setting the four positioning rings and the four support rods, the stability of the upper die during the descending process is enhanced, ensuring the stamping effect.
[0010] Preferably, the peeling mechanism includes a connecting seat, a micro electric cylinder, and a pushing block. The connecting seat is installed between two adjacent support rods and the upper die. The top end of the micro electric cylinder is connected to the bottom end of the connecting seat, and the top end of the pushing block is connected to the bottom end of the micro electric cylinder and is tangent to the upper die. Two peeling mechanisms are oppositely installed on the upper die. After stamping, the stamping cylinder drives the upper die and the four support rods to rise. At this time, the micro electric cylinder pushes the pushing block downward, and the two pushing blocks cooperate to peel the workpiece from the upper die, preventing the workpiece from being stuck on the upper die. By setting two connecting seats, the stability of the four support rods is enhanced.
[0011] Preferably, the blanking mechanism includes two rotating shafts, two cams, a connecting rod, a rotating block, a hanging rod, and a suction cup. The two rotating shafts are respectively rotatably installed on the two columns, the two cams are respectively installed on the rotating shafts, the connecting rod is installed between the two cams, the rotating block is rotatably installed on the connecting rod, the top end of the hanging rod is connected to the bottom end of the rotating block, and the top end of the suction cup is connected to the bottom end of the hanging rod. The driving mechanism drives the two rotating shafts to rotate, the two rotating shafts drive the two cams to rotate, the two cams drive the connecting rod to rotate. When the connecting rod moves directly above the workpiece, the suction cup adsorbs the suction cup on the lower die. The two cams continue to rotate to drive the rotating block and the hanging rod to lift, and at the same time drive the hanging rod and the suction cup to move out of the base, facilitating the workpiece to fall outside the device for collection.
[0012] Preferably, the driving mechanism includes a double-headed motor, two transmission shafts, two pulley 1s, two pulley 2s, and two belts. The bottom end of the double-headed motor is connected to the top end of the top plate, the two transmission shafts are both installed on the double-headed motor, the two pulley 1s are respectively installed on the two transmission shafts, the two pulley 2s are respectively installed on the two rotating shafts, and the belts are tensioned and installed between the pulley 1s and the pulley 2s. Start the double-headed motor, the double-headed motor drives the two transmission shafts to rotate, the two transmission shafts drive the two pulley 1s to rotate, the two pulley 1s drive the two pulley 2s to rotate through the two belts, and the two pulley 2s drive the two rotating shafts to rotate.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: The staff places the workpiece on the feeding mechanism, and then the feeding mechanism drives the workpiece to move below the stamping mechanism. The stamping mechanism stamps and forms the workpiece. After stamping, two sets of peeling mechanisms clean the stamping mechanism to prevent the workpiece from getting stuck on the stamping mechanism. Then the feeding mechanism continues to drive the workpiece to move, and the driving mechanism drives the discharging mechanism to rotate to take out and discharge the workpiece on the feeding mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is the front view structural schematic diagram of the present utility model;
[0015] Figure 2 is the axonometric structural schematic diagram of the support mechanism of the present utility model;
[0016] Figure 3 is the sectional axonometric structural schematic diagram of the feeding mechanism of the present utility model;
[0017] Figure 4 is the partial enlarged sectional axonometric structural schematic diagram of the stamping mechanism and the peeling mechanism of the present utility model;
[0018] Figure 5 is the partial enlarged axonometric structural schematic diagram of the discharging mechanism and the driving mechanism of the present utility model.
[0019] Reference numerals in the drawings: 01, support mechanism; 11, base; 12, column; 13, top plate; 14, locator; 02, feeding mechanism; 21, motor; 22, reducer; 23, reciprocating lead screw; 24, baffle; 25, slider; 26, magnetic block; 27, lower die; 03, stamping mechanism; 31, stamping cylinder; 32, upper die; 33, positioning ring; 34, support rod; 04, peeling mechanism; 41, connecting seat; 42, micro electric cylinder; 43, push block; 05, discharging mechanism; 51, rotating shaft; 52, cam; 53, connecting rod; 54, rotating block; 55, drooping rod; 56, suction cup; 06, driving mechanism; 61, double-headed motor; 62, transmission shaft; 63, pulley one; 64, pulley two; 65, belt. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.
[0021] Embodiment 1
[0022] A stamping and forming device for construction machinery parts of the present utility model includes a support mechanism 01; it also includes a feeding mechanism 02, a stamping mechanism 03, two sets of stripping mechanisms 04, a blanking mechanism 05 and a driving mechanism 06. The feeding mechanism 02 is installed on the support mechanism 01 and drives the die and the workpiece for feeding. The stamping mechanism 03 is installed on the support mechanism 01 and stamps the workpiece. The two sets of stripping mechanisms 04 are both installed on the stamping mechanism 03 to prevent the workpiece from getting stuck on the stamping mechanism 03. The blanking mechanism 05 is installed on the support mechanism 01 and drives the workpiece for blanking. The driving mechanism 06 is installed on the blanking mechanism 05 and drives the blanking mechanism 05; The support mechanism 01 includes a base 11, four sets of columns 12, a top plate 13 and two sets of positioners 14. The bottom end of the base 11 is connected to the ground. A sliding groove is opened on the base 11. The bottom ends of the four sets of columns 12 are connected to the top end of the base 11. The bottom end of the top plate 13 is connected to the top ends of the four sets of columns 12. The two sets of positioners 14 are both installed on the base 11 and are respectively located on both sides of the sliding groove; The feeding mechanism 02 includes a motor 21, a speed reducer 22, a reciprocating lead screw 23, two sets of baffles 24, a slider 25, a magnetic block 26 and a lower die 27. The motor 21 is installed on the base 11. The speed reducer 22 is installed on the base 11. The reciprocating lead screw 23 is rotatably installed on the base 11 and is longitudinally connected to the speed reducer 22. The two sets of baffles 24 are both installed on the base 11 and are respectively located on both sides of the reciprocating lead screw 23. The slider 25 is slidably installed on the reciprocating lead screw 23 and is located between the two sets of baffles 24. The bottom end of the magnetic block 26 is connected to the top end of the slider 25. The lower die 27 is slidably installed in the sliding groove of the base 11 and is magnetically connected to the magnetic block 26; The stamping mechanism 03 includes a stamping cylinder 31, an upper die 32, four sets of positioning rings 33 and four sets of support rods 34. The top end of the stamping cylinder 31 is connected to the bottom end of the top plate 13. The top end of the upper die 32 is connected to the bottom end of the stamping cylinder 31. Positioning grooves are opened on the four sets of columns 12. The four sets of positioning rings 33 are respectively slidably installed in the positioning grooves of the four sets of columns 12. The four sets of support rods 34 are respectively installed on the four sets of positioning rings 33 and are all connected to the upper die 32; The stripping mechanism 04 includes a connecting seat 41, a micro electric cylinder 42 and a pushing block 43. The connecting seat 41 is installed between two adjacent sets of support rods 34 and the upper die 32. The top end of the micro electric cylinder 42 is connected to the bottom end of the connecting seat 41. The top end of the pushing block 43 is connected to the bottom end of the micro electric cylinder 42 and is tangent to the upper die 32. The two sets of stripping mechanisms 04 are oppositely installed on the upper die 32;When it is working, first, the staff places the workpiece in the lower die 27, starts the motor 21, the motor 21 drives the reciprocating lead screw 23 to rotate through the speed reducer 22, the reciprocating lead screw 23 drives the slider 25 and the magnetic block 26 to move, the magnetic block 26 drives the lower die 27 and the workpiece to move through magnetic force, the stability of the movement of the slider 25 is ensured by setting two groups of baffles 24, the stability of the lower die 27 is enhanced by the movement of the lower die 27 in the sliding groove, preventing the impact on the reciprocating lead screw 23 and the baffles 24 etc. when the stamping mechanism 03 stamps, the positions of the feeding mechanism 02 and the workpiece are detected by two groups of positioners 14, facilitating the cooperation of the feeding mechanism 02 and the stamping mechanism 03 to stamp the workpiece, when the position of the feeding mechanism 02 detected by the positioner 14 does not match the actual moving position of the feeding mechanism 02, an alarm is given to remind the staff to check. After the lower die 27 drives the workpiece to move to the designated position, the stamping cylinder 31 pushes the upper die 32 downward to stamp the workpiece. The stability of the upper die 32 during the descending process is enhanced by setting four groups of positioning rings 33 and four groups of support rods 34, ensuring the stamping effect. After stamping is completed, the stamping cylinder 31 drives the upper die 32 and the four groups of support rods 34 to rise. At this time, the micro electric cylinder 42 pushes the push block 43 downward, and the two push blocks 43 cooperate to peel the workpiece from the upper die 32, preventing the workpiece from getting stuck on the upper die 32, and the stability of the four groups of support rods 34 is enhanced by setting two groups of connecting seats 41.;
[0023] Embodiment 2
[0024] As Figures 1 to 5As shown in the figure, a stamping and forming device for construction machinery parts of the present utility model is based on Embodiment 1; the blanking mechanism 05 includes two sets of rotating shafts 51, two sets of cams 52, a connecting rod 53, a rotating block 54, a drooping rod 55 and a suction cup 56. The two sets of rotating shafts 51 are respectively rotatably installed on the two sets of columns 12, the two sets of cams 52 are respectively installed on the rotating shafts 51, the connecting rod 53 is installed between the two sets of cams 52, the rotating block 54 is rotatably installed on the connecting rod 53, the top end of the drooping rod 55 is connected to the bottom end of the rotating block 54, and the top end of the suction cup 56 is connected to the bottom end of the drooping rod 55; the driving mechanism 06 includes a double-headed motor 61, two sets of transmission shafts 62, two sets of pulley 1s 63, two sets of pulley 2s 64 and two sets of belts 65. The bottom end of the double-headed motor 61 is connected to the top end of the top plate 13, the two sets of transmission shafts 62 are both installed on the double-headed motor 61, the two sets of pulley 1s 63 are respectively installed on the two sets of transmission shafts 62, the two sets of pulley 2s 64 are respectively installed on the two sets of rotating shafts 51, and the belt 65 is tensioned and installed between the pulley 1 63 and the pulley 2 64;When it is working, first, the staff places the workpiece in the lower die 27, starts the motor 21, and the motor 21 drives the reciprocating lead screw 23 to rotate through the speed reducer 22. The reciprocating lead screw 23 drives the slider 25 and the magnetic block 26 to move. The magnetic block 26 drives the lower die 27 and the workpiece to move through magnetic force. By setting two groups of baffles 24, the stability of the movement of the slider 25 is ensured. The stability of the lower die 27 is enhanced by the movement of the lower die 27 in the sliding groove, preventing the reciprocating lead screw 23 and the baffles 24 from being affected during the stamping of the stamping mechanism 03. The positions of the feeding mechanism 02 and the workpiece are detected by two groups of position detectors 14, which facilitates the cooperation between the feeding mechanism 02 and the stamping mechanism 03 to stamp the workpiece. When the position of the feeding mechanism 02 detected by the position detector 14 does not match the actual moving position of the feeding mechanism 02, an alarm is given to remind the staff to check. When the lower die 27 drives the workpiece to move to the designated position, the stamping cylinder 31 pushes the upper die 32 downward to stamp the workpiece. By setting four groups of positioning rings 33 and four groups of support rods 34, the stability during the descent of the upper die 32 is enhanced, ensuring the stamping effect. After stamping, the stamping cylinder 31 drives the upper die 32 and the four groups of support rods 34 to rise. At this time, the micro-electric cylinder 42 pushes the push block 43 downward, and the two push blocks 43 cooperate to peel the workpiece from the upper die 32, preventing the workpiece from getting stuck on the upper die 32. And the stability of the four groups of support rods 34 is enhanced by setting two groups of connecting seats 41. The double-headed motor 61 is started, and the double-headed motor 61 drives the two drive shafts 62 to rotate. The two drive shafts 62 drive the two pulleys one 63 to rotate. The two pulleys one 63 drive the two pulleys two 64 to rotate through the two belts 65. The two pulleys two 64 drive the two rotating shafts 51 to rotate. The two rotating shafts 51 drive the two cams 52 to rotate. The two cams 52 drive the connecting rod 53 to rotate. When the connecting rod 53 moves to directly above the workpiece, the suction cup 56 adsorbs the suction cup on the lower die 27. The two cams 52 continue to rotate to drive the rotating block 54 and the drooping rod 55 to rise, and at the same time drive the drooping rod 55 and the suction cup 56 to move out of the base 11, facilitating the workpiece to fall outside the device for collection.
[0025] The motor 21, the speed reducer 22 and the double-headed motor 61 of the present utility model are purchased on the market. Those skilled in the industry only need to install and operate them according to the attached operation manuals, without the need for those skilled in the art to make creative efforts.
[0026] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims
1. A stamping and forming device for engineering machinery parts, comprising a supporting mechanism (01); characterized in that: The invention also comprises a feeding mechanism (02), a punching mechanism (03), two sets of stripping mechanisms (04), a feeding mechanism (05) and a driving mechanism (06); the feeding mechanism (02) is mounted on the supporting mechanism (01) and drives the mold and the workpiece to be fed; the punching mechanism (03) is mounted on the supporting mechanism (01) and punches the workpiece; the two sets of stripping mechanisms (04) are mounted on the punching mechanism (03) to prevent the workpiece from being stuck on the punching mechanism (03); the feeding mechanism (05) is mounted on the supporting mechanism (01) and drives the workpiece to be unloaded; and the driving mechanism (06) is mounted on the feeding mechanism (05) and drives the feeding mechanism (05).
2. A stamping and forming device for construction machinery parts as claimed in claim 1, characterized in that: The supporting mechanism (01) comprises a base (11), four groups of columns (12), a top plate (13) and two groups of positioning instruments (14). The bottom end of the base (11) is connected to the ground. A sliding groove is provided on the base (11). The bottom ends of the four groups of columns (12) are connected to the top end of the base (11). The bottom end of the top plate (13) is connected to the top end of the four groups of columns (12). The two groups of positioning instruments (14) are both installed on the base (11) and are respectively located on both sides of the sliding groove.
3. A stamping and forming device for construction machinery parts as claimed in claim 2, characterized in that: The feeding mechanism (02) comprises a motor (21), a reducer (22), a reciprocating screw (23), two groups of baffles (24), a slider (25), a magnetic block (26) and a lower mold (27). The motor (21) is mounted on a base (11), the reducer (22) is mounted on the base (11), the reciprocating screw (23) is rotatably mounted on the base (11) and is longitudinally connected to the reducer (22), the two groups of baffles (24) are mounted on the base (11) and are respectively located on both sides of the reciprocating screw (23), the slider (25) is slidably mounted on the reciprocating screw (23) and is located between the two groups of baffles (24), the bottom end of the magnetic block (26) is connected to the top end of the slider (25), and the lower mold (27) is slidably mounted in a sliding groove of the base (11) and is connected to the magnetic block (26) by magnetic force.
4. A stamping and forming device for construction machinery parts as claimed in claim 2, characterized in that: The punching mechanism (03) comprises a punching cylinder (31), an upper die (32), four groups of positioning rings (33) and four groups of support rods (34). The top end of the punching cylinder (31) is connected to the bottom end of the top plate (13), the top end of the upper die (32) is connected to the bottom end of the punching cylinder (31), positioning grooves are provided on the four groups of columns (12), the four groups of positioning rings (33) are slidably installed in the positioning grooves of the four groups of columns (12), and the four groups of support rods (34) are respectively installed on the four groups of positioning rings (33) and are all connected to the upper die (32).
5. A stamping and forming device for construction machinery parts as claimed in claim 4, characterized in that: The stripping mechanism (04) comprises a connecting seat (41), a micro-electric cylinder (42) and a push block (43); the connecting seat (41) is installed between two adjacent groups of support rods (34) and the upper mold (32); the top end of the micro-electric cylinder (42) is connected to the bottom end of the connecting seat (41); the top end of the push block (43) is connected to the bottom end of the micro-electric cylinder (42) and is tangent to the upper mold (32); and the two groups of stripping mechanisms (04) are relatively installed on the upper mold (32).
6. A stamping and forming device for construction machinery parts as claimed in claim 2, characterized in that: The unloading mechanism (05) comprises two groups of rotating shafts (51), two groups of cams (52), a connecting rod (53), a rotating block (54), a drooping rod (55) and a suction cup (56). The two groups of rotating shafts (51) are rotatably mounted on the two groups of columns (12), the two groups of cams (52) are respectively mounted on the rotating shafts (51), the connecting rod (53) is mounted between the two groups of cams (52), the rotating block (54) is rotatably mounted on the connecting rod (53), the top end of the drooping rod (55) is connected to the bottom end of the rotating block (54), and the top end of the suction cup (56) is connected to the bottom end of the drooping rod (55).
7. A stamping and forming device for construction machinery parts as claimed in claim 6, characterized in that: The driving mechanism (06) comprises a double-headed motor (61), two groups of transmission shafts (62), two groups of pulleys (63), two groups of pulleys (64) and two groups of belts (65). The bottom end of the double-headed motor (61) is connected to the top end of the top plate (13). The two groups of transmission shafts (62) are both mounted on the double-headed motor (61). The two groups of pulleys (63) are respectively mounted on the two groups of transmission shafts (62). The two groups of pulleys (64) are respectively mounted on the two groups of rotating shafts (51). The belt (65) is tensioned and mounted between the pulleys (63) and the pulleys (64).
Citation Information
Patent Citations
Stamping device for mechanical part production and machining
CN215786092U