Curve cutting platform for heavy channel steel part
By adopting a dust removal mechanism and a nozzle cooling system on the curve cutting platform of heavy-duty channel steel parts, the problems of metal powder pollution and cutting knife overheating are solved when cutting channel steel, and a cleaner working environment and longer cutting knife life are achieved.
Patent Information
- Application Number
- CN202421272254.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The prior art will produce metal powder when cutting channel steel, resulting in working environment pollution and cutting knife overheating, and a high damage rate.
A heavy-duty channel steel piece curve cutting platform is designed, using a dust removal mechanism and a nozzle cooling system. The dust removal mechanism collects metal powder through water accumulation and filter plates, and sprays water on the nozzle to cool down on the cutting knife.
It effectively reduces the drift of metal powder, improves the working environment, extends the service life of the cutting knife, and reduces the damage rate.
Smart Images

Figure CN223043731U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of channel steel processing, and more specifically, to a curve cutting platform for heavy channel steel parts. Background Art
[0002] Heavy channel steel is a long steel bar, belonging to construction and machinery uses, and is a profiled steel bar with a complex cross-section. Its cross-sectional shape is grooved. After the channel steel is formed, it is conveyed to the cutting device by a roller conveyor belt for cutting. The common cutting device used in the channel steel production line is a cutting machine, so as to cut the channel steel into sections.
[0003] Patent application publication number: CN110216325A, a toothless saw platform for cutting profiled steel. By adopting a movable clamping plate and a clamping push rod, the long profiled steel can be clamped flat and firmly. The saw blade of the toothless saw is pressed down by the pressing push rod, effectively avoiding the problem of uneven force when pressing down manually and causing damage to the saw blade. A sliding baffle is installed, which can adjust the length of the cut profiled steel. At the same time, when cutting a large number of materials of the same specification, it is not necessary for the operator to measure repeatedly. The clamping push rod and the pressing push rod are controlled by a control handle, and the supporting rollers can feed the profiled steel.
[0004] However, when this structure is actually used, the front push rod of the pressing push rod is extended by starting the control handle, and the saw blade shaft of the toothless saw is pushed to drive the saw blade to cut the channel steel. When cutting the channel steel, metal powder will be generated. Most of the metal powder falls on the inner bottom wall of the frame body, and the metal powder is light in weight, so part of the metal powder floats in the air, which has an adverse impact on the working environment. Content of the Utility Model
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a curve cutting platform for heavy channel steel parts to solve the problems put forward in the above background art.
[0006] To achieve the above object, the utility model provides the following technical solutions:
[0007] A curve cutting platform for heavy channel steel parts, including a first platform. One side of the first platform is connected to a second platform through a hinge. One side of the second platform is provided with a connecting plate. The cross-section of the connecting plate is U-shaped, and a dust removal mechanism is arranged inside the connecting plate;
[0008] The dust removal mechanism includes two movable grooves opened on the surface of the connecting plate. Fixed blocks are arranged inside both of the two movable grooves. A receiving plate is arranged on one side of the fixed block. A movable rod is arranged inside the receiving plate. The movable rod is rotatably connected to the fixed block. Movable plates are arranged on both sides of the receiving plate. Springs are arranged on the tops of the movable plates. One end of each spring is fixedly connected to the inner wall of the connecting plate.
[0009] By adopting the above technical solution: In order to facilitate the cleaning of metal powder during the cutting process and prevent the working environment from being affected.
[0010] As a further description of the above technical solution: A collection box is provided on one side of the connecting plate, a ramp is provided on one side of the collection box, a filter plate is provided inside the collection box, a drain pipe is provided at the bottom of the collection box, a third platform is provided on one side of the connecting plate, a fixing plate is provided on one side of the third platform, a first electric telescopic rod is provided on one side of the fixing plate, an adjusting plate is provided on one side of the first electric telescopic rod, and a scale is provided on the top of the third platform.
[0011] By adopting the above technical solution: In order to facilitate the cutting of channel steel pieces of different lengths and improve the accuracy.
[0012] As a further description of the above technical solution: A water tank is provided on the top of the third platform, a water pump is provided on one side of the water tank, a conduit is provided on one side of the water pump, a spray head is provided on one side of the conduit, a cutting knife is provided on the top of the connecting plate, a protective cover is provided on the top of the cutting knife, the cross-sections of the first platform and the first platform are both U-shaped, fixing columns are provided inside the first platform and the second platform, and rolling rollers are sleeved on the surfaces of the fixing columns.
[0013] By adopting the above technical solution: In order to cool the cutting knife and prevent the cutting knife from overheating, resulting in damage to the blade.
[0014] As a further description of the above technical solution: A plurality of second electric telescopic rods are provided inside the first platform and the second platform, clamping plates are provided on one side of each of the plurality of second electric telescopic rods, support frames are provided at the bottoms of the first platform, the second platform and the third platform, hydraulic cylinders are provided on the tops of the support frames, and support plates are provided on the tops of the hydraulic cylinders.
[0015] By adopting the above technical solution: In order to keep the channel steel piece stable during the cutting process and prevent deviation during cutting, affecting the use effect.
[0016] The technical effects and advantages of the present utility model:
[0017] 1. By setting up a dust removal mechanism, compared with the prior art, the water on the cutting knife flows onto the receiving plate, and the water flowing onto the receiving plate can accumulate on the receiving plate, so that the metal powder generated during the cutting of the channel steel falls and sinks into the water on the receiving plate, thereby reducing the situation of metal powder floating with the wind. And as the water accumulating on the receiving plate gradually increases, it can automatically enter the collection box, and the metal powder is filtered by the filter plate, thereby preventing the metal powder from floating in the air;
[0018] 2. By setting the first platform, the second platform, the nozzle and the first electric telescopic rod, compared with the prior art, the first platform and the second platform are used to transport the channel steel parts, and the first platform and the second platform can be movable, so that it is suitable for channel steel parts with different curvatures. The first electric telescopic rod is used to drive the position of the adjustment plate to move back and forth, so as to adjust the required cutting distance, and the channel steel parts are clamped and fixed by the second electric telescopic rod, which is convenient for later operation. In addition, the nozzle sprays water on the cutting knife to cool the cutting knife, reduce the damage rate of the blade, and extend the service life of the blade. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0020] Figure 2 It is a schematic diagram of the structure of the dust removal mechanism of the utility model.
[0021] Figure 3 It is a schematic diagram of the overall top view structure of the utility model.
[0022] Figure 4 This is a schematic diagram of the support frame structure of the utility model.
[0023] The accompanying drawings are marked as follows: 1. first platform; 2. second platform; 3. connecting plate; 4. movable groove; 5. fixed block; 6. receiving plate; 7. movable rod; 8. movable plate; 9. spring; 10. collecting box; 11. filter plate; 12. drain pipe; 13. third platform; 14. fixed plate; 15. first electric telescopic rod; 16. adjusting plate; 17. adjusting plate; 18. water pump; 19. conduit; 20. nozzle; 21. cutting knife; 22. protective cover; 23. rolling roller; 24. second electric telescopic rod; 25. clamping plate; 26. support frame; 27. hydraulic cylinder; 28. support plate. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The embodiments of this application disclose Figures 1-4The shown heavy channel steel part curve cutting platform includes a first platform 1. One side of the first platform 1 is connected to a second platform 2 through a hinge. One side of the second platform 2 is provided with a connecting plate 3. The cross-section of the connecting plate 3 is U-shaped, and a dust removal mechanism is arranged inside the connecting plate 3;
[0026] The dust removal mechanism includes two movable grooves 4 opened on the surface of the connecting plate 3. Fixed blocks 5 are arranged inside both of the two movable grooves 4. One side of the fixed block 5 is provided with a receiving plate 6. An activity rod 7 is arranged inside the receiving plate 6. The activity rod 7 is rotatably connected to the fixed block 5. Activity plates 8 are arranged on both sides of the receiving plate 6. Springs 9 are arranged on the tops of the activity plates 8. One end of the spring 9 is fixedly connected to the inner wall of the connecting plate 3. At the same time, the water on the cutting knife 21 flows onto the receiving plate 6. The water flowing onto the receiving plate 6 can accumulate on the receiving plate 6. The metal powder generated during the cutting of the channel steel falls and sinks into the water on the receiving plate 6. The metal powder settles on the upper surface of the receiving plate 6, and the water reduces the situation of the metal powder floating with the wind.
[0027] Refer to Figures 1-2 As shown, one side of the connecting plate 3 is provided with a collection box 10. One side of the collection box 10 is provided with a slope. A filter plate 11 is arranged inside the collection box 10. A drain pipe 12 is arranged at the bottom of the collection box 10. One side of the connecting plate 3 is provided with a third platform 13. One side of the third platform 13 is provided with a fixing plate 14. One side of the fixing plate 14 is provided with a first electric telescopic rod 15. One side of the first electric telescopic rod 15 is provided with an adjusting plate 16. A scale is arranged on the top of the third platform 13. As the water accumulated on the receiving plate 6 gradually increases, the receiving plate 6 drives the activity rod 7 to rotate, and while one end of the receiving plate 6 moves downward, the connecting spring 9 is stretched, so that the water on the receiving plate 6 flows into the collection box 10. The metal powder is filtered by the filter plate 11 inside the collection box 10. The metal powder remains on the filter plate 11, and the filtered water flows to the drain pipe 12 at the bottom of the collection box 10 and is discharged, thus preventing the metal powder from floating in the air.
[0028] Refer to Figures 1-3As shown, a water tank 17 is provided at the top of the third platform 13. A water pump 18 is provided on one side of the water tank 17. A conduit 19 is provided on one side of the water pump 18. A spray head 20 is provided on one side of the conduit 19. A cutting knife 21 is provided at the top of the connecting plate 3. A protective cover 22 is provided at the top of the cutting knife 21. The cross-sections of the first platform 1 and the first platform 1 are both U-shaped. Fixed columns are provided inside the first platform 1 and the second platform 2. A rolling roller 23 is sleeved on the surface of the fixed column. The first platform 1 and the second platform 2 are used to convey the channel steel parts, and the first platform 1 and the second platform 2 can move relative to each other, so as to be applicable to channel steel parts with different arcs. The position of the adjusting plate 16 is moved back and forth by the first electric telescopic rod 15, so as to adjust the cutting distance as required.
[0029] Referring to Figures 3-4 As shown, a plurality of second electric telescopic rods 24 are provided inside the first platform 1 and the second platform 2. Clamping plates 25 are provided on one side of each of the plurality of second electric telescopic rods 24. Support frames 26 are provided at the bottoms of the first platform 1, the second platform 2 and the third platform 13. A hydraulic cylinder 27 is provided at the top of the support frame 26. A support plate 28 is provided at the top of the hydraulic cylinder 27. The second electric telescopic rods 24 are started to drive the clamping plates 25 to move towards the middle, so as to clamp and fix the channel steel parts. Then, the cutting knife 21 moves downward, so as to complete the cutting of the channel steel parts, improving the work quality.
[0030] Working principle of the present utility model: When the present utility model is in use, first place the channel steel part on the first platform 1, and convey the channel steel part to the second platform 2 through the rolling roller 23. Then move the channel steel part forward continuously until the channel steel part contacts the adjusting plate 16 on the third platform 13. Then start the first electric telescopic rod 15 to drive the position of the adjusting plate 16 to move back and forth, so as to adjust the cutting distance as required. And the first platform 1 and the second platform 2 can move relative to each other, so as to be applicable to channel steel parts with different arcs. Then, start the second electric telescopic rods 24 to drive the clamping plates 25 to move towards the middle, so as to clamp and fix the channel steel parts. Then the cutting knife 21 moves downward, so as to complete the cutting of the channel steel parts. At the same time, start the water pump 18. The water pump 18 conveys the water in the water tank 17 to the spray head 20 through the conduit 19. The spray head 20 sprays the water on the cutting knife 21 to cool the cutting knife 21, reducing the damage rate of the blade and making the service life of the blade longer;
[0031] Meanwhile, the water on the cutting knife 21 flows onto the receiving plate 6. The water flowing onto the receiving plate 6 can accumulate on the receiving plate 6. When the metal powder generated during the cutting of the channel steel falls, it sinks into the water on the receiving plate 6, and the metal powder settles on the upper surface of the receiving plate 6. The water reduces the situation of the metal powder being scattered by the wind. As the water accumulating on the receiving plate 6 gradually increases, it causes the receiving plate 6 to drive the movable rod 7 to rotate, and while one end of the receiving plate 6 moves downward, the connecting spring 9 is stretched, so that the water on the receiving plate 6 flows into the collection box 10. The metal powder is filtered by the filter plate 11 inside the collection box 10, and the metal powder remains on the filter plate 11. The filtered water flows to the drain pipe 12 at the bottom of the collection box 10 and is discharged, thereby preventing the metal powder from being scattered in the air.
[0032] The above are all the preferred embodiments of the present application, and the protection scope of the present application is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A heavy-duty channel steel curved cutting platform, comprising a first platform (1), characterized in that: One side of the first platform (1) is connected to the second platform (2) via a hinge, one side of the second platform (2) is provided with a connecting plate (3), the cross section of the connecting plate (3) is arranged in a U shape, and a dust removal mechanism is arranged inside the connecting plate (3); The dust removal mechanism comprises two movable grooves (4) provided on the surface of the connecting plate (3), a fixed block (5) being provided inside the two movable grooves (4), a receiving plate (6) being provided on one side of the fixed block (5), a movable rod (7) being provided inside the receiving plate (6), the movable rod (7) being rotatably connected to the fixed block (5), movable plates (8) being provided on both sides of the receiving plate (6), a spring (9) being provided on the top of the movable plate (8), one end of the spring (9) being fixedly connected to the inner wall of the connecting plate (3).
2. The heavy-duty channel steel curved cutting platform according to claim 1, characterized in that: A collection box (10) is provided on one side of the connection plate (3), a slope is provided on one side of the collection box (10), a filter plate (11) is provided inside the collection box (10), and a drainage pipe (12) is provided at the bottom of the collection box (10).
3. The heavy-duty channel steel curved cutting platform according to claim 1, characterized in that: A third platform (13) is provided on one side of the connecting plate (3), a fixing plate (14) is provided on one side of the third platform (13), a first electric telescopic rod (15) is provided on one side of the fixing plate (14), an adjusting plate (16) is provided on one side of the first electric telescopic rod (15), and a scale is provided on the top of the third platform (13).
4. The heavy-duty channel steel curved cutting platform according to claim 3, characterized in that: A water tank (17) is arranged on the top of the third platform (13), a water pump (18) is arranged on one side of the water tank (17), a conduit (19) is arranged on one side of the water pump (18), and a nozzle (20) is arranged on one side of the conduit (19).
5. The heavy-duty channel steel curved cutting platform according to claim 1, characterized in that: A cutting knife (21) is arranged on the top of the connecting plate (3), a protective cover (22) is arranged on the top of the cutting knife (21), the cross-sections of the first platform (1) and the second platform (1) are both arranged in a U shape, a fixing column is arranged inside the first platform (1) and the second platform (2), and a rolling roller (23) is sleeved on the surface of the fixing column.
6. The heavy-duty channel steel curved cutting platform according to claim 1, characterized in that: A plurality of second electric telescopic rods (24) are arranged inside the first platform (1) and the second platform (2), and a clamping plate (25) is arranged on one side of each of the plurality of second electric telescopic rods (24).
7. The heavy-duty channel steel curved cutting platform according to claim 1, characterized in that: A support frame (26) is provided at the bottom of the first platform (1), the second platform (2) and the third platform (13), a hydraulic cylinder (27) is provided at the top of the support frame (26), and a support plate (28) is provided at the top of the hydraulic cylinder (27).
Citation Information
Patent Citations
Toothless saw platform for cutting profile steel
CN110216325A