Novel driving device for shot material lifting
By designing the non-transmission side shaft head and transmission side shaft head with the same structure and a large length, the problems of shaft head wear and short bearing life caused by the use of the existing pellet lifting drive device in harsh environments are solved, and the high interchangeability and service life of the drive device are achieved, and the maintenance process is simplified.
Patent Information
- Application Number
- CN202421834132.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing ballast lifting drive device is used in harsh environments, resulting in wear on the transmission side shaft head, short bearing life, inconvenient replacement and assembly of the gear reducer motor, affecting service life and production efficiency.
Non-transmission side shaft heads and transmission side shaft heads with the same structure and large length are designed to ensure the bearing installation distance, realize the symmetrical design of the shaft heads, facilitate interchange, and improve the interchangeability and service life of the drive devices.
Through the symmetrical design of the shaft head and the positioning and installation of the combined mandrel, the interchangeability and service life of the drive device are improved, the disassembly and assembly process between the reducer motor and the bearing is simplified, and the maintenance cycle of the equipment is extended.
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Figure CN223044357U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of shot blasting machines, and particularly relates to a novel driving device for shot material lifting. Background Technique
[0002] As a key device in the heat treatment line, the main task of the shot blasting machine is to remove the surface scale of the steel plate, which determines the surface quality of the product before entering the furnace. It is particularly important for medium and heavy plates with high added value.
[0003] The shot material lifting driving device is mainly responsible for driving the shot material circulation system in the shot blasting machine to meet the required shot material supply for shot blasting production. The structure of the existing driving device is as Figure 5 shown. The shaft body on the roller is divided into a driving side and a non-driving side, and the driving side is connected to the reduction motor.
[0004] The disadvantages of this driving device in use are as follows:
[0005] 1) Due to the relatively harsh use environment of the driving device, the shaft head on the driving side is prone to wear, shortening the service life of the driving device.
[0006] 2) Due to the relatively harsh use environment of the driving device, and it is not easy to inspect the bearing installation position of the driving device, the service life of the bearing is relatively short, and the bearing needs to be replaced within a cycle of 8 - 10 months. However, due to the long length of the roller, the space between the reduction motor, the bearing and it is small (inconvenient for overhead crane lifting), resulting in great inconvenience in replacing and disassembling the reduction motor and the bearing, and the replacement operation and maintenance time are long.
[0007] 3) The cross-section of the roller is designed as a plane, and its use environment is relatively harsh. When driving the lifting belt, the edge of the belt wears quickly, seriously affecting the use effect of the driving device and severely restricting the production of the heat treatment production line. Content of the Utility Model
[0008] The purpose of the utility model is to provide a novel driving device for shot material lifting. By designing the non-driving side shaft head and the driving side shaft head of the core shaft on the roller to have the same structure and a relatively large length, the installation distance of the bearing of the driving device is ensured. The symmetrical design of the shaft head meets the installation requirements of the device. After the shaft head on the driving side wears, the non-driving side shaft head can be used, improving the interchangeability of the driving device and effectively extending the service life.
[0009] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0010] The utility model is a novel driving device for shot material lifting, including a roller, a reduction motor and a combined core shaft;
[0011] The roller includes a core cylinder and an outer cylinder body. A side plate body is provided between the core cylinder and the outer cylinder body, and a plurality of positioning grooves are provided on the inner wall of the core cylinder;
[0012] The combined mandrel includes a left shaft body and a right shaft body. Key grooves are provided on the circumferential surface of the left shaft body. One end of the left shaft body is connected with an insertion section through a transition section, and a plurality of positioning edges are provided on the circumferential surface of the insertion section;
[0013] The structural features of the left shaft body are the same as those of the right shaft body. The insertion sections of the left shaft body and the right shaft body are both arranged in the core cylinder with a gap. The end faces of the insertion sections on the left shaft body and the right shaft body are mutually attached, and the connection surface is located in the middle of the core cylinder. The positioning edges are arranged in the positioning grooves with a gap;
[0014] One end of the insertion section close to the key groove extends beyond the side plate body on the outer side of the roller and forms an outward convex part, and the outward convex part is fixed to the side plate body.
[0015] Further, the number of the side plate bodies is two or three, and a plurality of through openings are provided on the side plate bodies.
[0016] Further, the end faces at both ends of the core cylinder are flush with the outer surfaces of the side plate bodies on both sides of the roller, and both ends of the positioning grooves extend to the end faces at both ends of the core cylinder.
[0017] Further, the insertion section is fixed to the side plate body on the outer side of the roller by welding, and the welding point is located at the connection part between the outward convex part and the side plate body.
[0018] Further, the insertion section is fixed to the side plate body on the outer side of the roller by a flange. The flange is arranged on the outward convex part and fits with the outer side of the side plate body.
[0019] Further, the outer surface of the outer cylinder body is a curved surface structure.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, the non-driving side shaft head and the driving side shaft head of the mandrel on the roller are designed to have the same structure and a relatively large length, ensuring the installation distance of the bearings of the driving device. The symmetrical design of the shaft head meets the installation requirements of the device. After the driving side shaft head is worn, the non-driving side shaft head can be used, improving the interchangeability of the driving device and effectively extending the service life.
[0022] 2. The roller designed in the utility model is installed in the middle of the driving side shaft head and the non-driving side shaft head. At the same time, the reduction motor is installed on the other side of the driving device. Without changing the bearing installation distance, the maintenance space for disassembling and assembling the reduction motor and the bearings of the driving device is increased, which is beneficial to the maintenance of the driving device and its bearings.
[0023] 3. The utility model designs a combined mandrel, which facilitates the positioning, installation and disassembly of the mandrel. Meanwhile, it is beneficial to maintenance and assembly after the mandrel is damaged. At the same time, the cooperation between the positioning edge and the positioning groove ensures the stability and strength between the mandrel and the roller.
[0024] 4. The utility model improves the roller body cross-section of the shaft cylinder from the original plane to a curved surface, which improves the edge wear problem during the use of the belt, and enhances the durability and service life of the new driving device and the belt.
[0025] Of course, it is not necessary for any product implementing the utility model to achieve all the above-mentioned advantages simultaneously. Description of the Drawings
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0027] Figure 1 It is a schematic structural diagram of a new driving device for pellet lifting of the utility model;
[0028] Figure 2 It is a structural sectional view of the utility model;
[0029] Figure 3 It is a schematic structural diagram of the roller;
[0030] Figure 4 It is a schematic structural diagram of the left shaft body and the right shaft body;
[0031] Figure 5 It is a schematic structural diagram of the existing driving device;
[0032] In the drawings, the list of components represented by each reference numeral is as follows:
[0033] 1 - roller, 2 - reduction motor, 3 - left shaft body, 4 - right shaft body, 101 - core cylinder, 102 - outer cylinder body, 103 - side plate body, 104 - positioning groove, 301 - key groove, 302 - transition section, 303 - insertion section, 304 - positioning edge. Detailed Embodiment
[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0035] Embodiment 1
[0036] Please refer to Figures 1-4 As shown, the present invention is a novel driving device for pellet lifting, including a roller 1, a reduction motor 2 and a combined mandrel;
[0037] The roller 1 includes a core cylinder 101 and an outer cylinder 102. A side plate body 103 is provided between the core cylinder 101 and the outer cylinder 102, and a plurality of positioning grooves 104 are provided on the inner wall of the core cylinder 101;
[0038] The combined mandrel includes a left shaft body 3 and a right shaft body 4. Key grooves 301 are provided on the circumferential surface of the left shaft body 3. One end of the left shaft body 3 is connected with an insertion section 303 through a transition section 302, and a plurality of positioning edges 304 are provided on the circumferential surface of the insertion section 303;
[0039] The structural features of the left shaft body 3 are the same as those of the right shaft body 4. The insertion sections 303 of the left shaft body 3 and the right shaft body 4 are both arranged in the core cylinder 101 with a gap. The end faces of the insertion sections 303 on the left shaft body 3 and the right shaft body 4 are mutually attached, and the connection surface is located in the middle of the core cylinder 101. The positioning edges 304 are arranged in the positioning grooves 104 with a gap;
[0040] One end of the insertion section 303 close to the key groove 301 extends beyond the side plate body 103 on the outside of the roller 1 and forms a convex part, and the convex part is fixed to the side plate body 103.
[0041] Among them, as Figures 1-3 shown, the number of the side plate bodies 103 is two or three, and a plurality of through holes are provided on the side plate bodies 103.
[0042] Among them, as Figures 1-3 shown, the end faces of both ends of the core cylinder 101 are flush with the outer surfaces of the side plate bodies 103 on both sides of the roller 1, and both ends of the positioning groove 104 extend to the end faces of both ends of the core cylinder 101.
[0043] Among them, the insertion section 303 is fixed to the side plate body 103 on the outside of the roller 1 by welding, and the welding point is located at the connection between the convex part and the side plate body 103.
[0044] Among them, the outer surface of the outer cylinder 102 is a curved surface structure.
[0045] Embodiment 2
[0046] The difference between this embodiment and the first embodiment is that the inserted section 303 is fixed to the side plate body 103 outside the roller 1 through a flange, and the flange is arranged on the convex portion and fits with the outside of the side plate body 103.
[0047] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0048] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principles and practical applications of the present invention, so that those skilled in the relevant art can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A novel driving device for lifting shot materials, comprising a roller (1) and a reduction motor (2), characterized in that: Also included is a combination mandrel; The roller (1) comprises a core barrel (101) and an outer barrel (102), a side plate (103) is provided between the core barrel (101) and the outer barrel (102), and a plurality of positioning grooves (104) are provided on the inner wall of the core barrel (101); The combined mandrel comprises a left shaft body (3) and a right shaft body (4), the left shaft body (3) is provided with a keyway (301) on its peripheral side surface, one end of the left shaft body (3) is connected to an insertion section (303) via a transition section (302), and the insertion section (303) is provided with a plurality of positioning edges (304) on its peripheral side surface; The structural features of the left shaft body (3) are consistent with the structural features of the right shaft body (4); the insertion sections (303) of the left shaft body (3) and the right shaft body (4) are both arranged with a gap in the core tube (101); the end surfaces of the insertion sections (303) on the left shaft body (3) and the right shaft body (4) fit each other and the connection surface is located in the middle of the core tube (101); and the positioning edge (304) is arranged with a gap in the positioning groove (104); One end of the insertion section (303) close to the key groove (301) extends beyond the side plate body (103) outside the roller (1) to form an outer convex portion, and the outer convex portion is fixed to the side plate body (103).
2. A new type of driving device for shot material lifting according to claim 1, characterized in that: The number of the side plates (103) is two or three, and a plurality of through openings are provided on the side plates (103).
3. A new type of driving device for shot material lifting according to claim 2, characterized in that: The end surfaces at both ends of the core barrel (101) are flush with the outer surfaces of the side plates (103) on both sides of the roller (1), and the two ends of the positioning groove (104) extend to the end surfaces at both ends of the core barrel (101).
4. A novel driving device for shot material lifting according to claim 1, characterized in that: The insertion section (303) is fixed to the side plate body (103) on the outside of the roller (1) by welding, and the welding point is located at the connection between the outer protrusion and the side plate body (103).
5. A novel driving device for shot material lifting according to claim 1, characterized in that: The insertion section (303) is fixed to the side plate (103) on the outside of the roller (1) via a flange, and the flange is arranged on the outer convex portion and fits with the outside of the side plate (103).
6. A novel driving device for shot material lifting according to claim 1, characterized in that: The outer surface of the outer cylinder (102) is a curved structure.