Machining equipment with lifting and overturning functions for thousand-level dust-free room

Abstract

The utility model discloses processing equipment with lifting and overturning functions for a thousand-level dust-free room, which comprises a base, the upper end of the base is fixedly connected with two deflection racks, the adjacent sides of the two deflection racks are provided with overturning assemblies, the adjacent sides of the two overturning assemblies are fixedly connected with mounting surfaces, and the mounting surfaces are fixedly connected with the upper end of the base. A frame body is arranged between the two mounting surfaces, a plurality of product interface connecting blocks are arranged at the upper end of the frame body, and lifting assemblies are arranged in the two displacement racks. Through the arrangement of the overturning assembly and the lifting assembly, when a product is assembled, lifting and overturning of the product can be controlled by controlling operation of an overturning motor and a lifting motor, so that the assembling efficiency of the product is improved, and the height of the product can be adjusted through the lifting assembly; and meanwhile, through the arrangement of the sealing guide rail assembly and the flexible steel belt, the whole up-down power is sealed in the positioner frame, so that the equipment is kept at a relatively high clean level.

Description

Technical Field

[0001] The utility model relates to the technical field of production equipment, in particular to a processing equipment with lifting and flipping functions for a thousand-class clean room. Background Technique

[0002] A thousand-class clean room is an environmental space with high cleanliness requirements, usually applied to many high-tech industries and precision manufacturing industries. It has an efficient air filtration system that can continuously filter impurities and particulate matters in the air, and has a good air flow organization, enabling the air to flow evenly and avoiding the generation of dead corners and eddies;

[0003] When producing some large products in a thousand-class clean room, since some products need to assemble parts on two sides of them, and due to the heavy weight of the large products, after assembling the parts on one side of the product, it is impossible to quickly turn over the product, resulting in a reduction in the assembly efficiency of the product. Therefore, it is necessary to design a processing equipment with lifting and flipping functions for a thousand-class clean room to solve the above problems. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the defects existing in the prior art, and to propose a processing equipment with lifting and flipping functions for a thousand-class clean room. Through the setting of a flipping component and a lifting component, when assembling the product, the lifting and flipping of the product can be controlled by controlling the operation of the flipping motor and the lifting motor, thereby improving the assembly efficiency of the product. And through the lifting component, the height of the product can be adjusted. At the same time, through the setting of the sealing guide rail component and the flexible steel belt, the entire up-and-down dynamic seal is within the positioner frame, so that the equipment maintains a high cleanliness level.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A processing equipment with lifting and flipping functions for a thousand-class clean room includes a base. Two positioner frames are fixedly connected to the upper end of the base. Flipping components are arranged on the adjacent sides of the two positioner frames. Mounting surfaces are fixedly connected to the adjacent sides of the two flipping components. A frame body is arranged between the two mounting surfaces. A plurality of product interface connection blocks are arranged at the upper end of the frame body. Lifting components are arranged in the two positioner frames. Sealing guide rail components are arranged on the adjacent sides of the two positioner frames. An electric control box component is installed on the base.

[0007] Preferably, the positioner frame includes a positioner frame body, and an FFU dust removal component is installed on the front side of the positioner frame body.

[0008] Preferably, the lifting assembly includes a gearbox disposed at the bottom inside the positioner frame. A lifting motor is installed on the front side of the gearbox. The output shaft of the lifting motor is fixedly connected to the input shaft of the gearbox. The end of the output shaft of the gearbox is fixedly connected to the fixed end of the lead screw seat. A lead screw body is fixedly connected to the fixed end of the lead screw seat. The support end of the lead screw seat is fixedly connected to the inner top of the positioner frame. The upper end of the lead screw body is rotatably connected to the support end of the lead screw seat. A movable load fixed flange is threadedly connected to the lead screw.

[0009] Preferably, the sealed guide rail assembly includes two linear guide rails disposed inside the positioner frame. The movable load fixed flange is slidably connected to the corresponding linear guide rail. A slider fixing plate is fixedly connected to one side of the movable load fixed flange close to the mounting surface. Stainless steel covers are fixedly connected to the side of each pair of cooperating slider fixing plates away from the positioner frame. Load mounting plates are installed on the sides of the two stainless steel covers away from the slider fixing plates.

[0010] Preferably, the sealed guide rail assembly includes two flexible steel belts disposed on the positioner frame. Two flexible steel belts are provided on the adjacent sides of the two positioner frames. Both ends of the multiple flexible steel belts are fixedly connected to the upper and lower ends of the corresponding positioner frame. Multiple rollers are rotatably connected to the adjacent sides of each pair of cooperating slider fixing plates. Each flexible steel belt bypasses the corresponding roller. Multiple magnetic strips are embedded on the adjacent sides of the two positioner frames.

[0011] Preferably, the flipping assembly includes a mounting seat fixed on the load mounting plate. A speed reducer is installed on the upper end of the mounting seat. A flipping motor is installed on the speed reducer. The output shaft of the flipping motor is fixedly connected to the input shaft of the speed reducer. A crossed roller bearing is installed on one side of the mounting seat close to the frame body. The end of the output shaft of the speed reducer is fixedly connected to the crossed roller bearing. The mounting surface is fixedly connected to the crossed roller bearing. Multiple fixing bolts are fixedly connected to one side of the crossed roller bearing close to the mounting surface.

[0012] Compared with the prior art, the advantages of this device are as follows:

[0013] 1. Compared with the prior art, through the setting of the flipping assembly, when assembling the product, the staff can control the operation of the flipping motor to flip the product, so that the staff can quickly assemble the components on both sides of the product, improving the assembly efficiency of the product;

[0014] 2. Compared with the prior art, through the settings of the lifting component and the sealing guide rail component, the up and down positions of the product can be adjusted by the operation of the lifting motor, avoiding the situation that the base blocks the product during flipping, and facilitating the assembly of the product by workers of different heights.

[0015] 3. Compared with the prior art, through the settings of the flexible steel belt and the magnetic strip, when the flexible steel belt is not located inside the stainless steel cover, the flexible steel belt will be adsorbed on the positioner frame, so that the positioner frame is in a sealed state, and further the entire up and down dynamic seal is within the positioner frame, and the equipment maintains a high cleanliness level. Description of the Drawings

[0016] Figure 1 It is a schematic structural diagram of a processing equipment with lifting and flipping functions for a thousand-level dust-free room proposed by the present utility model;

[0017] Figure 2 It is Figure 1 a right-side partial perspective view;

[0018] Figure 3 It is a schematic structural diagram of the clamping tooling;

[0019] Figure 4 It is a schematic internal structure diagram of the stainless steel cover.

[0020] In the figure: 1 base, 2 positioner frame, 3 FFU dust removal component, 4 sealing guide rail component, 5 positioner frame, 6 frame body, 7 product interface connection block, 8 stainless steel cover, 9 mounting surface, 10 fixing bolt, 11 roller, 12 load mounting plate, 13 screw rod body, 14 moving load fixing flange, 15 fixed end of screw rod seat, 16 supporting end of screw rod seat, 17 gear box, 18 lifting motor, 19 electric control box component, 20 linear guide rail, 21 flipping motor, 22 mounting seat, 23 reducer, 24 crossed roller bearing, 25 magnetic strip. Detailed Embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0022] Refer to Figures 1-4, A processing equipment with lifting and flipping functions for a thousand-class clean room, including a base 1. The base 1 is welded by rectangular square steel, carbon steel plates, angle parts, sealing plates, etc. There is a stainless steel flat plate on the base 1, which is convenient for the material trolley to enter and exit and for assembly. At the upper end of the base 1, two position-changing frames 2 are fixedly connected. The one on the left is the position-changing head frame, and the one on the right is the position-changing tail frame. Flipping components are provided on the adjacent sides of the two position-changing frames 2. Mounting surfaces 9 are fixedly connected to the adjacent sides of the two flipping components. A frame body 6 is provided between the two mounting surfaces 9. There are multiple product interface connection blocks 7 at the upper end of the frame body 6. The positions of the product interface connection blocks 7 are designed according to the product interface dimension diagram provided by the customer and can be separated from and replaced with the clamping tooling frame. The clamping tooling surface faces upward, which is convenient for the disassembly and assembly of the clamping tooling. Lifting components are provided in both of the two position-changing frames 2. Sealing guide rail components 4 are provided on the adjacent sides of the two position-changing frames 2. An electric control box component 19 is installed on the base 1. The cables of the flipping motor 21, the lifting motor 18, the FFU dust removal component 3, the three-color lamp cables, etc. converge from the position-changing head frame and the position-changing tail frame into the base 1. The wires are routed uniformly and incorporated into the electric control box component 19. All the cables are sealed in the base 1 through the stainless steel flat plate. The electric control box component 19 includes an electric control box, a cable tray, a touch screen, buttons, and a wireless operation handle. The touch screen is used to control and display the height and angle of the clamping tooling and is embedded in the electric control box. The entire electric control box component 19 is separated from the flipping equipment and is connected by routing wires through the base 1. A wireless operation handle is equipped, which can control the lifting and rotation of the equipment.

[0023] Among them, the position-changing frame 2 includes a position-changing machine frame 5. The FFU dust removal component 3 is installed on the front side of the position-changing machine frame 5. The position-changing machine frame 5 is the main load-bearing structure of the entire position-changing frame 2 and is welded by steel plates, angle parts, etc.

[0024] Among them, the lifting component includes a gear box 17 arranged at the bottom inside the position-changing machine frame 5. The lifting component provides up and down power for the flipping component. The lifting motor 18 is installed on the front side of the gear box 17. The output shaft of the lifting motor 18 is fixedly connected to the input shaft of the gear box 17. The end of the output shaft of the gear box 17 is fixedly connected to the fixed end 15 of the lead screw seat. The fixed end 15 of the lead screw seat is fixedly connected with a lead screw body 13. The support end 16 of the lead screw seat is fixedly connected to the inner top of the position-changing machine frame 5. The upper end of the lead screw body 13 is rotatably connected to the support end 16 of the lead screw seat. A moving load fixed flange 14 is threadedly connected to the lead screw body 13.

[0025] Among them, the sealed guide rail assembly 4 includes two linear guide rails 20 provided in the positioner frame 5. The moving load fixed flange 14 is slidably connected to the corresponding linear guide rail 20. A slider fixing plate is fixedly connected to one side of the moving load fixed flange 14 close to the mounting surface 9. Stainless steel covers 8 are fixedly connected to the side of each pair of cooperating slider fixing plates away from the positioner frame 5. Load mounting plates 12 are installed on the sides of the two stainless steel covers 8 away from the slider fixing plates. Two flexible steel belts are provided on the adjacent sides of the two positioner frames 5. Both ends of the multiple flexible steel belts are fixedly connected to the upper and lower ends of the corresponding positioner frame 5. A plurality of rollers 11 are rotatably connected to the adjacent sides of each pair of cooperating slider fixing plates. Each flexible steel belt bypasses the corresponding roller 11. A plurality of magnetic strips 25 are embedded in the adjacent sides of the two positioner frames 5. The sealed guide rail assembly 4 provides fixed support and guidance for the load, isolates the load and the guide rail. When the moving load fixed flange 14 moves up and down, except for the flexible steel belts on the slider fixing plates, the flexible steel belts in other positions are adsorbed by the magnetic strips 25 on the positioner frame 5, so as to achieve sealing and prevent the diffusion of pollutants, and make the whole up-and-down dynamic seal in the positioner frame 5. Thus, the equipment can maintain a high cleanliness level.

[0026] Among them, the flipping assembly includes a mounting seat 22 fixed on the load mounting plate 12. A speed reducer 23 is installed at the upper end of the mounting seat 22. A flipping motor 21 is installed on the speed reducer 23. The output shaft of the flipping motor 21 is fixedly connected to the input shaft of the speed reducer 23. A crossed roller bearing 24 is installed on the side of the mounting seat 22 close to the frame body 6. The end of the output shaft of the speed reducer 23 is fixedly connected to the crossed roller bearing 24. The mounting surface 9 is fixedly connected to the crossed roller bearing 24. A plurality of fixing bolts 10 are fixedly connected to the side of the crossed roller bearing 24 close to the mounting surface 9.

[0027] The functional principle of the present utility model can be described by the following operation method: When assembling the product, the product interface connection block 7 is installed on the frame body 6 according to the interface position on the product, and then the interface of the product is aligned with the product interface connection block 7 and inserted, and the product and the frame body 6 are fixed by using a plurality of bolts;

[0028] After the product is fixed, at this time, the staff can control the operation of the two lifting motors 18 through the electric control box assembly 19, so as to drive the two lead screw bodies 13 to rotate through the two gear boxes 17, and then make the two moving load fixed flanges 14, slider fixing plates, flipping assembly, frame body 6 and the product move up to a suitable height. At this time, the staff can assemble the parts on the product. When the moving load fixed flange 14 moves, the flexible steel belts not located in the stainless steel cover 8 will be adsorbed on the positioner frame 5 by the magnetic strips 25, so as to ensure the sealing performance inside the positioner frame 5;

[0029] After the upper part of the product is assembled, at this time, the staff can control the operation of the flipping motor 21 through the electric control box assembly 19, so that the two crossed roller bearings 24 drive the mounting surface 9 to rotate, and then the frame body 6 and the product are flipped, so that the staff can install the parts on the other side of the product.

[0030] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. A processing equipment with lifting and turning functions for a Class 1000 clean room, comprising a base (1), characterized in that: The upper end of the base (1) is fixedly connected to two positioner racks (2), adjacent sides of the two positioner racks (2) are provided with flipping assemblies, adjacent sides of the two flipping assemblies are fixedly connected to mounting surfaces (9), a frame (6) is provided between the two mounting surfaces (9), a plurality of product interface connection blocks (7) are provided at the upper end of the frame (6), lifting assemblies are provided inside the two positioner racks (2), adjacent sides of the two positioner racks (2) are provided with sealing guide rail assemblies (4), and an electric control box assembly (19) is installed on the base (1).

2. The processing equipment with lifting and turning functions for a Class 1000 clean room according to claim 1, characterized in that: The positioner rack (2) comprises a positioner frame (5), and a FFU dust removal assembly (3) is installed on the front side of the positioner frame (5).

3. The processing equipment with lifting and turning functions for a Class 1000 clean room according to claim 2 is characterized in that: The lifting assembly comprises a gear box (17) arranged at the inner bottom of the positioner frame (5), a lifting motor (18) is installed on the front side of the gear box (17), the output shaft of the lifting motor (18) is fixedly connected to the input shaft of the gear box (17), the end of the output shaft of the gear box (17) is fixedly connected to the screw seat fixing end (15), the screw seat fixing end (15) is fixedly connected to the screw body (13), the inner top of the positioner frame (5) is fixedly connected to the screw seat support end (16), the upper end of the screw seat support end (16) of the screw body (13) is rotatably connected, and the screw body (13) is threadedly connected to a movable load fixing flange (14).

4. The processing equipment with lifting and turning functions for a Class 1000 clean room according to claim 3 is characterized in that: The sealed guide rail assembly (4) includes two linear guide rails (20) arranged in a positioner frame (5), the movable load fixing flange (14) is slidably connected to the corresponding linear guide rails (20), the side of the movable load fixing flange (14) close to the mounting surface (9) is fixedly connected to a slider fixing plate, and each two matching slider fixing plates are fixedly connected to a stainless steel cover (8) on the side away from the positioner frame (5), and the two stainless steel covers (8) are both installed with a load mounting plate (12) on the side away from the slider fixing plate.

5. The processing equipment with lifting and turning functions for a Class 1000 clean room according to claim 4 is characterized in that: Two flexible steel belts are provided on adjacent sides of the two positioner frames (5), and both ends of the multiple flexible steel belts are fixedly connected to the upper and lower ends of the corresponding positioner frames (5). The adjacent sides of each two matching slider fixing plates are rotatably connected with multiple rollers (11), and each flexible steel belt bypasses the corresponding roller (11). Multiple magnetic strips (25) are embedded on adjacent sides of the two positioner frames (5).

6. The processing equipment with lifting and turning functions for a Class 1000 clean room according to claim 5, characterized in that: The flip assembly comprises a mounting seat (22) fixed on a load mounting plate (12); a reducer (23) is mounted on the upper end of the mounting seat (22); a flip motor (21) is mounted on the reducer (23); an output shaft of the flip motor (21) is fixedly connected to an input shaft of the reducer (23); a cross ball bearing (24) is mounted on a side of the mounting seat (22) close to the frame (6); a terminal end of the output shaft of the reducer (23) is fixedly connected to the cross ball bearing (24); the mounting surface (9) is fixedly connected to the cross ball bearing (24); and a plurality of fixing bolts (10) are fixedly connected to a side of the cross ball bearing (24) close to the mounting surface (9).

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