Novel intelligent high-pressure grouting machine

By designing a new intelligent high-pressure grouting machine, an automated ceramic molding process is solved, and the problems of low efficiency, poor quality and easy mold damage caused by manual grouting methods are improved, production efficiency and product quality are extended, and the service life of the mold is extended.

CN223044773UActive Publication Date: 2025-07-01GUANGDONG BAINA INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421028456.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-07-01
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

In the existing ceramic molding process, manual manual grouting leads to high working strength, low efficiency, high cost, and insufficient grouting pressure, resulting in uneven quality of finished products; the mold is prone to deform or cracking, and has a short service life; the mold is inconvenient to carry, which increases the physical labor intensity and damage risk; insufficient grouting pressure leads to problems such as slurry combination lines, slurry shrinkage and water ripple in the ceramic mud embryo.

Method used

A new type of intelligent high-pressure grouting machine is designed, including a first transmission mechanism, a mold closing and mold opening device and a feeding device to realize automated mold closing, grouting, mold opening and cutting processes, and a pressurized grouting method is used to provide stable and uniform grouting pressure, and a second baking mechanism and limit through-hole are set to protect the mold and improve its service life.

Benefits of technology

It improves production efficiency, reduces manual participation steps, reduces labor costs, ensures that mud is evenly filled with the mold cavity, avoids the product's slurry combination line, slurry shrinkage, water ripple, etc., improves product quality, and extends the service life of the mold.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a novel intelligent high-pressure grouting machine which comprises a first transmission mechanism, the first transmission mechanism is in driving connection with a workbench, and the top of the workbench is provided with a lower mold frame used for loading a lower mold; a plurality of grouting connectors are installed on the lower mold, and a grouting mechanism communicating with the grouting connectors is further installed in the workbench. A discharging conveying mechanism is further arranged on one side of the first conveying mechanism. And the mold closing and opening device comprises a downward pressing driving mechanism arranged above the workbench, a downward pressing table connected with the downward pressing driving mechanism, and an upper mold frame installed at the bottom of the downward pressing table and used for loading an upper mold. According to the utility model, a series of procedures such as mold closing, grouting, mold opening and blanking can be automatically realized, the automation degree is high, the working efficiency is high, the product quality is high, and the steps of manual participation are greatly reduced, so that the production efficiency is remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic grouting equipment, in particular to a novel intelligent high-pressure grouting machine. Background Art

[0002] At present, there are three main production and forming processes for ceramics: rolling, high-pressure grouting and hollow grouting. Among them, the high-pressure grouting process is the most widely used. At present, high-pressure grouting of ceramic forming molds is mostly carried out by manual grouting, that is, the upper mold and the lower mold are first closed manually, and then the closed mold is manually moved to the grouting platform, and the grouting hole at the bottom of the lower mold is aligned with the grouting port on the grouting platform. Subsequently, according to the above steps, the closed molds are stacked in sequence, and the grouting holes between adjacent molds are aligned with each other. After a certain number of closed molds are stacked, the lower pressing table located above the grouting platform will press down to the top layer. On the mold (that is, there is a rack above the top mold, on which a screw is installed, the screw is connected to a steel plate (lower pressing table), and the screw is manually manipulated to tighten the steel plate), and then the corresponding hole on the top of the top mold is blocked and sealed, and a grouting pipe connected to the grouting port of the bottom mold is installed in the grouting platform, and the grouting pipe is connected to the external high-pressure tank, which will give the ceramic mud a propulsion force, and then push the mud into the inner cavity of the mold to form a ceramic mud embryo. After the grouting is completed, the staff manually moves the molded molds to the workbench one by one, and then manually opens the mold to take out the ceramic mud embryo. The above working process has the following shortcomings:

[0003] 1) Manual grouting is labor-intensive, inefficient, and requires a lot of human resources, which is costly. In addition, the grouting pressure is insufficient and the quality of the finished products is uneven.

[0004] 2) Since the mold is directly exposed to the outside world, there is no corresponding mold frame on the outer wall of the mold to limit the mold. When the mold is subjected to high-pressure grouting, the mold is easily deformed or even cracked due to excessive internal pressure, resulting in the mold being scrapped, thereby increasing production costs and shortening the service life of the mold;

[0005] 3) The mold closing and opening actions are all done manually, and when the staff moves the mold, they are in direct contact with the outer wall of the mold, without a fulcrum (force point), which makes it inconvenient to carry, especially for large-sized molds, which will increase the physical labor intensity of the staff and increase the risk of the mold falling off and being damaged during transportation;

[0006] 4) In the existing grouting method, the grouting pressure of the mold is too small, resulting in insufficient pressure in the inner cavity of the mold. This will cause shrinkage of the ceramic mud embryo (for example, there are circular feet at the bottom of a square or oval ceramic plate, and several visible concave marks will appear on the front of the plate), obvious joint lines (chemical additives are added to increase the fluidity of the slurry during the ceramic production process, resulting in a higher density in this part of the mud embryo, and a raised joint line will appear on the ceramic finished product), water ripples (due to low pressure, the slurry slowly and intermittently advances in the inner cavity of the mold, thus leaving marks), etc. These problems will ultimately be more obvious in the finished product, resulting in low quality of the finished product. Summary of the Invention

[0007] The purpose of the present invention is to provide a new type of intelligent high-pressure grouting machine to solve the above problems.

[0008] To achieve the above purpose, the following technical solutions are adopted:

[0009] A new type of intelligent high-pressure grouting machine includes

[0010] A first transmission mechanism, the first transmission mechanism is drivingly connected to a workbench, and a lower mold frame for loading a lower mold is installed on the top of the workbench; a plurality of grouting interfaces are installed on the lower mold, and a grouting mechanism communicated with the grouting interfaces is also installed in the workbench; a blanking transmission mechanism is also arranged on one side of the first transmission mechanism;

[0011] A mold closing and opening device, the mold closing and opening device includes a downward pressing drive mechanism arranged above the workbench, a downward pressing table connected to the downward pressing drive mechanism, and an upper mold frame installed at the bottom of the downward pressing table and used for loading an upper mold;

[0012] A blanking device, the blanking device includes a blanking transfer mechanism and a first baking mechanism arranged above the first transmission mechanism; the first baking mechanism is at least used for baking the mud embryo product in the lower mold after mold opening, and the blanking transfer mechanism is at least used for transferring the baked mud embryo product to the blanking transmission mechanism.

[0013] Further, the blanking device further includes a blanking X-axis translation mechanism arranged above the first transmission mechanism, a blanking Y-axis translation mechanism connected to the blanking X-axis translation mechanism, a blanking Z-axis lifting mechanism connected to the blanking Y-axis translation mechanism, and a blanking lifting seat connected to the blanking Z-axis lifting mechanism; the first baking mechanism includes a first baking oven connected to the blanking lifting seat.

[0014] Further, the blanking and transfer mechanism includes a first cross beam connected to the top of the first baking oven, a first fixing frame installed on the top of the first cross beam, a plurality of lifting drive assemblies installed on the first fixing frame, a first lifting plate connected to the plurality of lifting drive assemblies, and a plurality of suction cup assemblies installed at the bottom of the first lifting plate.

[0015] Further, each of the suction cup assemblies includes a first connecting column connected to the bottom of the first lifting plate, and a transfer suction cup movably installed at the bottom of the first connecting column and capable of lifting relative to it; a first buffer spring is also sleeved on the outer wall of the first connecting column, and the two ends of the first buffer spring are respectively abutted against the bottom of the first lifting plate and the top of the transfer suction cup; a plurality of bushings are also installed on the first fixing frame, and a lifting guide rod is movably inserted into each bushing; the top of the first lifting plate is also connected to the bottom of the lifting guide rod.

[0016] Further, the new intelligent high-pressure grouting machine further includes a second baking mechanism; the second baking mechanism includes a first lifting mechanism and a plurality of second baking ovens; the plurality of second baking ovens are arranged around the upper mold frame, and the air outlet of each second baking oven is opened towards the direction of the mold; the first lifting mechanism is connected to the plurality of second baking ovens, and the first lifting mechanism is used to drive the second baking ovens to perform lifting movements.

[0017] Further, both the upper mold frame and the lower mold frame include two first brackets and two second brackets; the two first brackets are arranged in parallel at intervals, the two second brackets are respectively arranged at one end of the two first brackets, and each end of each second bracket is further connected to a first connecting frame; the first connecting frame has a convex arc-shaped structure, and one end of the first connecting frame is used for detachable connection with one end of the first bracket; a limiting through hole for loading the upper mold or the lower mold is formed between the two first brackets, the two second brackets, and the four first connecting frames; a plurality of first fixing clamps are also installed at intervals along the length direction on one side of the first bracket and the second bracket, and the first fixing clamps are used for connection with the workbench or the lower pressing table.

[0018] Further, a first arc-shaped groove is also formed on the outer wall of the first connecting frame; a first locking hole is also formed at one end of the first arc-shaped groove close to the first bracket; a first groove is also formed on the outer wall of one side of the first bracket along its length direction, and a second locking hole is also formed at the corresponding position of one end in the first groove and the first locking hole.

[0019] Further, a second groove is also formed on the outer wall of one side of the second bracket along its length direction; a plurality of first through holes communicating with the limiting through hole are also formed at intervals along the length direction in the first groove and the second groove.

[0020] Furthermore, both the number of the workbenches and the number of the blanking devices are two; a first connecting plate is connected between the two workbenches; the two blanking devices are respectively arranged above one end of the first transmission mechanism.

[0021] Adopting the above scheme, the beneficial effects of the utility model are as follows:

[0022] 1) The grouting machine can automatically realize a series of processes such as mold closing, grouting, mold opening and blanking, with high automation degree and high working efficiency, greatly reducing the steps of manual participation, thus significantly improving the production efficiency, reducing the labor cost, and adopting the pressurized grouting method, which can provide stable and uniform grouting pressure, ensure that the slurry evenly fills the inner cavity of the mold. At the same time, the grouting pressure can be greatly increased, and in the case of higher pressure, the slurry propulsion speed is fast, so as to avoid marks such as slurry joint, slurry shrinkage and water ripple on the product, and improve the product quality;

[0023] 2) A second baking mechanism is provided. At the same time, first through holes are correspondingly arranged on the upper mold frame and the lower mold frame, which is convenient for blowing hot air around the mold through the second baking mechanism after the mold is grouted, so as to bake the mold and evaporate water for recycling the mold (the number of times of using the mold can be increased). At the same time, after the mold is opened, the green body product can be baked through the first baking mechanism to dehydrate and shrink it, so that the green body product is quickly separated from the surface of the mold gypsum, which is convenient for the blanking transfer mechanism to suck the green body product and transfer it to the blanking transmission mechanism;

[0024] 3) By designing the structures of the upper mold frame and the lower mold frame, the mold can be effectively limited and protected during the grouting process, reducing the problems of mold deformation and rupture caused by excessive internal pressure, thus prolonging the service life of the mold, reducing the production cost. At the same time, because the mold is protected in the mold frame, the possibility of collision with external objects is reduced, the uncertainty and additional cost in the production process are reduced, and the safety of the whole production process is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a schematic structural diagram of the utility model;

[0026] Figure 2 is a schematic structural diagram of the first transmission mechanism of the utility model;

[0027] Figure 3 is a schematic structural diagram of the mold closing and opening device and the second baking mechanism of the utility model;

[0028] Figure 4 is a schematic structural diagram of the mold closing and opening device of the utility model;

[0029] Figure 5Schematic structural diagram of the blanking device of the present utility model;

[0030] Figure 6 Schematic structural diagram of the blanking and transfer mechanism of the present utility model;

[0031] Figure 7 Schematic structural diagram of the first support of the present utility model;

[0032] Figure 8 Schematic structural diagram of the second support of the present utility model;

[0033] Figure 9 Schematic structural diagram of another embodiment of the upper mold base and the lower mold base of the present utility model;

[0034] Among them, the description of the attached drawing reference numerals:

[0035] 1. First transmission mechanism; 2. Workbench; 3. Blanking transmission mechanism; 4. Mold closing and opening device; 5. Blanking device; 6. Second baking mechanism; 7. Working machine frame; 8. Hot air generating mechanism; 21. Lower mold base; 22. Grouting interface; 41. Lower pressing drive mechanism; 42. Lower pressing table; 43. Upper mold base; 51. Blanking and transfer mechanism; 52. First baking mechanism; 53. Blanking X-axis translation mechanism; 54. Blanking Y-axis translation mechanism; 55. Blanking Z-axis lifting mechanism; 61. First lifting mechanism; 62. Second baking oven; 431. First support; 432. Second support; 433. First connecting frame; 434. First fixed clamp; 435. First arc groove; 436. First locking hole; 437. First groove; 438. Second locking hole; 439. Second groove; 430. First through hole; 511. First cross beam; 512. First fixing frame; 513. Lifting drive assembly; 514. First lifting plate; 515. First connecting column; 516. Transfer suction cup; 517. Lifting guide rod. Detailed implementation manners

[0036] The present utility model will be described in detail below with reference to the attached drawings and specific embodiments.

[0037] Referring to Figures 1 to 9 as shown, the present utility model provides a new type of intelligent high-pressure grouting machine. In one embodiment, it includes

[0038] a first transmission mechanism 1, the first transmission mechanism 1 is drivingly connected to a workbench 2, and a lower mold base 21 for loading a lower mold is installed on the top of the workbench 2; a plurality of grouting interfaces 22 are installed on the lower mold, and a grouting mechanism communicated with the grouting interfaces 22 is also installed in the workbench 2; a blanking transmission mechanism 3 is arranged on one side of the first transmission mechanism 1;

[0039] The mold clamping and opening device 4, the mold clamping and opening device 4 includes a downward pressing drive mechanism 41 arranged above the workbench 2, a downward pressing table 42 connected to the downward pressing drive mechanism 41, and an upper mold holder 43 installed at the bottom of the downward pressing table 42 and used for loading the upper mold;

[0040] The blanking device 5, the blanking device 5 includes a blanking transfer mechanism 51 and a first baking mechanism 52 arranged above the first transfer mechanism 1; the first baking mechanism 52 is at least used for baking the green body products located in the lower mold after mold opening, and the blanking transfer mechanism 51 is at least used for transferring the baked green body products to the blanking transfer mechanism 3.

[0041] Continue to refer to Figures 1 to 9 As shown, in this embodiment, the first transfer mechanism 1 can directly adopt a linear motor module, a cylinder, etc., and there is no limitation to this; a plurality of product cavities are opened at the top of the lower mold (the shape and quantity of the product cavities can be freely set according to requirements), and a grouting hole is opened in each product cavity; a plurality of grouting interfaces 22 are arranged at intervals in the length direction of one side of the lower mold (the quantity of the grouting interfaces 22 is set according to the quantity of the grouting holes), and a plurality of pipelines are pre-buried in the lower mold, and each grouting interface 22 is correspondingly communicated with a grouting hole through a pipeline, that is, the forming of the green body products in each product cavity is independent of each other, and multiple products can be produced by one grouting, and the working efficiency is high;

[0042] The grouting mechanism can directly adopt the existing grouting structure. In a feasible embodiment, the grouting mechanism includes a grouting valve, a diaphragm pump (booster pump), a grouting pipeline, and a plurality of on-off valves are connected to the grouting pipeline. Each on-off valve is correspondingly communicated with a grouting interface 22 through a pipeline (the on-off valves are independent of each other). At the same time, a pressure relief valve and a pressure relief pump are also connected to the grouting pipeline. The grouting valve is communicated with an external slurry storage tank through a pipeline. During grouting, the pressure relief valve is closed, the grouting valve is opened, and at the same time, the on-off valves communicated with the grouting interfaces 22 are opened. The diaphragm pump boosts the pressure, and the slurry can be pushed into the grouting pipeline, and then the slurry is pushed into the inner cavity of the mold through the opened on-off valves, grouting interfaces 22, and grouting holes in sequence (at this time, the upper mold has been clamped with the lower mold under the drive of the mold clamping and opening device 4). After the mold grouting is completed, keep the pressure, close the grouting pump, grouting valve, and on-off valves, and open the pressure relief valve and pressure relief pump to reduce the pressure in the grouting pipeline to prevent the deformation of the grouting port of the green body during mold opening.

[0043] In this embodiment, it further includes a working rack 7, and the first transmission mechanism 1 is arranged inside the working rack 7; the mold clamping and opening device 4 further includes a first mounting rack connected to the working rack 7, and the downward pressing drive mechanism 41 is mounted on the first mounting rack. The downward pressing drive mechanism 41 can adopt a hydraulic cylinder or other mechanisms that can drive the downward pressing table 42 to lift. At the same time, to ensure the stability of the lifting of the downward pressing table 42, a number of guide rods are movably mounted on the first mounting rack, and the top of the downward pressing table 42 is connected to the guide rods; driven by the downward pressing drive mechanism 41, the downward pressing table 42 can be driven to drive the upper mold to lift, so as to perform mold clamping and opening actions.

[0044] In addition, in this embodiment, there are also a blanking transfer mechanism 51 and a first baking mechanism 52; after the mold is grouted and the mold is opened, the first transmission mechanism 1 can transfer the lower mold to the lower part of the first baking mechanism 52, and the first baking mechanism 52 can bake the clay embryo product in the lower mold to dehydrate and shrink it, so that the clay embryo product is quickly separated from the surface of the mold gypsum. Subsequently, the blanking transfer mechanism 51 sucks the clay embryo product and transfers it to the blanking transmission mechanism 3 (the blanking transmission mechanism 3 can directly adopt a production line or other transmission mechanisms, and there is no limitation on this) for blanking.

[0045] At the same time, the number of the workbenches 2 and the number of the blanking devices 5 are both two; a first connecting plate is connected between the two workbenches 2; the two blanking devices 5 are respectively arranged above one end of the first transmission mechanism 1. By setting two workbenches 2 and two blanking devices 5, actions such as grouting, transfer and blanking can be alternately performed, so that the equipment can continuously work without interruption, greatly improving work efficiency.

[0046] In one embodiment, the blanking device 5 further includes a blanking X-axis translation mechanism 53 arranged above the first transmission mechanism 1, a blanking Y-axis translation mechanism 54 connected to the blanking X-axis translation mechanism 53, a blanking Z-axis lifting mechanism 55 connected to the blanking Y-axis translation mechanism 54, and a blanking lifting seat connected to the blanking Z-axis lifting mechanism 55; the first baking mechanism 52 includes a first baking oven connected to the blanking lifting seat.

[0047] In this embodiment, the blanking X-axis translation mechanism 53 is installed on one side of the top of the working frame 7. The blanking X-axis translation mechanism 53, the blanking Y-axis translation mechanism 54, and the blanking Z-axis lifting mechanism 55 can directly adopt linear motor modules. With their mutual cooperation, they can drive the first baking mechanism 52 and the blanking transfer mechanism 51 to perform translation and lifting movements, so as to facilitate the first baking mechanism 52 to bake the clay embryo products, and the blanking transfer mechanism 51 to transfer and blank the baked clay embryo products; in this embodiment, the first baking mechanism 52 includes a first baking oven, and the first baking oven can directly adopt the existing baking oven structure. In a feasible embodiment, a number of branchers are installed in the first baking oven, and the number of branchers corresponds to the number of product cavities of the lower mold. Each brancher corresponds to baking one clay embryo product; the brancher has a funnel-shaped structure with openings at both ends, and the end of the brancher with a larger opening is arranged downward (a ventilation plate is also provided in the first baking oven, the ventilation plate is located below the brancher, and a number of through holes are opened on the ventilation plate); a ventilation part with a frustum-shaped structure is also installed on the top of the baking oven, a ventilation duct is installed on the top of the ventilation part, and a number of ventilation openings are opened in the ventilation part. Each ventilation opening is communicated with the opening at the smaller end of a brancher; a hot air generating mechanism 8 (an existing mechanism can be adopted) is also arranged on one side of the first transmission mechanism 1, the hot air generating mechanism 8 is communicated with the ventilation duct, and the hot air generated by the hot air generating mechanism 8 blows on the clay embryo products after passing through the ventilation duct, the ventilation openings, the branchers, and the through holes in sequence to bake them.

[0048] In one embodiment, the blanking transfer mechanism 51 includes a first cross beam 511 connected to the top of the first baking oven, a first fixing frame 512 installed on the top of the first cross beam 511, a number of lifting drive components 513 installed on the first fixing frame 512, a first lifting plate 514 connected to the number of lifting drive components 513, and a number of suction cup components installed on the bottom of the first lifting plate 514. In this embodiment, the lifting drive component 513 can adopt a lifting drive cylinder. The lifting drive component 513 can drive the first lifting plate 514 to drive the suction cup components to lift, so as to suck and transfer the clay embryo products. At the same time, a height difference can also be formed to prevent the first baking oven from colliding with the mold when the suction cup components transfer the clay embryo products to the blanking transmission mechanism 3, improving the safety of the equipment operation; the number and distribution of the suction cup components can be adaptively set according to the number of product cavities of the lower mold, and no limitation is made in this regard.

[0049] Meanwhile, each of the suction cup assemblies includes a first connecting column 515 connected to the bottom of the first lifting plate 514, and a transfer suction cup 516 movably installed at the bottom of the first connecting column 515 and capable of lifting relative to it; a first buffer spring is further sleeved on the outer wall of the first connecting column 515, and both ends of the first buffer spring are respectively abutted against the bottom of the first lifting plate 514 and the top of the transfer suction cup 516; a plurality of bushings are further installed on the first fixing frame 512, and a lifting guide rod 517 is movably inserted into each bushing; the top of the first lifting plate 514 is further connected to the bottom of the lifting guide rod 517. When the transfer suction cup 516 sucks the mud embryo product, a downward pressure will be generated on it. At this time, the first buffer spring can buffer this pressure to avoid excessive downward pressure and damaging the product. At the same time, to improve the stability of the lifting of the first lifting plate 514, a plurality of lifting guide rods 517 are further connected to the top of the first lifting plate 514. The number of the lifting guide rods 517 and the lifting driving cylinders can be set according to actual usage requirements and are not limited herein.

[0050] In one embodiment, the new intelligent high-pressure grouting machine further includes a second baking mechanism 6; the second baking mechanism 6 includes a first lifting mechanism 61 and a plurality of second baking ovens 62; the plurality of second baking ovens 62 are arranged around the upper mold frame 43, and the air outlet of each second baking oven 62 is opened towards the direction of the mold; the first lifting mechanism 61 is connected to the plurality of second baking ovens 62, and the first lifting mechanism 61 is at least used to drive the second baking ovens 62 to perform lifting movements.

[0051] In this embodiment, the number of the second baking ovens 62 is set to four groups, which are respectively arranged on one side of the upper mold frame 43 (the four second baking ovens 62 are arranged in an annular structure). The second baking ovens 62 can be slidably connected to the working machine frame 7 through slide rails or guide rods. The first lifting mechanism 61 can adopt a transmission method of a motor screw rod combined with a synchronous belt (other structures can also be adopted and are not limited herein); after the grouting of the mold is completed, the first lifting mechanism 61 can drive the four second baking ovens 62 to descend to the workbench 2 to wrap the mold therein. Subsequently, hot air can be blown to the four sides of the mold through the second baking ovens 62 to bake the mold, evaporate moisture, and increase the number of times the mold can be recycled; the structure and working principle of the second baking oven 62 are similar to those of the first baking oven and will not be elaborated herein.

[0052] In one embodiment, the upper die holder 43 and the lower die holder 21 both include two first brackets 431 and two second brackets 432; the two first brackets 431 are arranged in parallel at intervals, the two second brackets 432 are respectively arranged at one end of the two first brackets 431, and each end of each second bracket 432 is further connected to a first connecting frame 433; the first connecting frame 433 has a convex arc-shaped structure, and one end of the first connecting frame 433 is used for detachably connecting with one end of the first bracket 431; a limiting through hole for loading the upper die or the lower die is formed among the two first brackets 431, the two second brackets 432 and the four first connecting frames 433; a plurality of first fixing jigs 434 are also installed at intervals in the length direction on one side of the first bracket 431 and the second bracket 432, the first fixing jigs 434 are used for connecting with the workbench 2 or the lower pressing table 42, and at the same time, to ensure the stability of the connection, a second fixing jig connected with the workbench 2 or the lower pressing table 42 is also installed on the first connecting frame 433.

[0053] The structure of the lower die holder 21 is similar to that of the upper die holder 43. Hereinafter, the principle will be mainly described with the upper die holder 43. The upper die is arranged in the limiting through hole formed among the two first brackets 431, the two second brackets 432 and the four first connecting frames 433, which can effectively limit and protect the die during the grouting process, reduce the problems of die deformation and rupture caused by excessive internal pressure, and at the same time, since the die is protected in the die holder, the possibility of collision with external objects is reduced, thereby prolonging the service life of the die and reducing the production cost.

[0054] At the same time, a first arc-shaped groove 435 with an arc-shaped structure is also formed on the outer wall of the first connecting frame 433; a first locking hole 436 is also formed at one end of the first arc-shaped groove 435 close to the first bracket 431; a first groove 437 is formed on the outer wall of one side of the first bracket 431 along its length direction, and a second locking hole 438 is also formed at a position corresponding to the first locking hole 436 at one end in the first groove 437; first convex blocks extend outwards from both ends of the first bracket 431, and a first clamping groove is also formed at a position corresponding to the first convex block at one end of the first connecting frame 433 close to the first bracket 431; the first convex block is clamped in the first clamping groove.

[0055] When assembling the upper die holder 43, the first convex block of the first bracket 431 can be inserted into the first clamping groove of the first connecting frame 433 to align the first locking hole 436 with the second locking hole 438, and then, screws can be tightened in the hole positions, which is simple and convenient. In this embodiment, the die holder adopts a detachable design, which is convenient for assembly, disassembly and later maintenance.

[0056] In addition, a second groove 439 is formed along the length direction on one outer wall of the second bracket 432; a plurality of first through holes 430 communicating with the limit through holes are spaced apart along the length direction in the first groove 437 and the second groove 439. By providing the first through holes 430, it is convenient to blow hot air around the mold by the second baking mechanism 6 after the mold is grouted, so as to bake the mold.

[0057] In addition, as Figure 9 shown, the upper mold base 43 and the lower mold base 21 can also adopt an integrally formed design, that is, it includes a limit frame that is integrally formed and has an annular structure. The corresponding structural design on the limit frame can refer to the above-mentioned upper mold base 43 and lower mold base 21, and will not be elaborated here.

[0058] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A new intelligent high-pressure grouting machine, characterized in that: include A first transmission mechanism, wherein the first transmission mechanism is drivingly connected to a workbench, and a lower mold frame for loading a lower mold is installed on the top of the workbench; a plurality of grouting interfaces are installed on the lower mold, and a grouting mechanism connected to the grouting interfaces is also installed in the workbench; a material unloading transmission mechanism is also arranged on one side of the first transmission mechanism; A mold closing and opening device, the mold closing and opening device comprising a pressing drive mechanism arranged above the workbench, a pressing platform connected to the pressing drive mechanism, and an upper mold frame installed at the bottom of the pressing platform and used for loading the upper mold; The unloading device includes an unloading transfer mechanism and a first baking mechanism arranged above the first transmission mechanism; the first baking mechanism is at least used to bake the clay embryo product located in the lower mold after the mold is opened, and the unloading transfer mechanism is at least used to transfer the clay embryo product after baking to the unloading transmission mechanism.

2. The new intelligent high-pressure grouting machine according to claim 1 is characterized in that: The unloading device also includes an X-axis translation mechanism for unloading arranged above the first transmission mechanism, a Y-axis translation mechanism for unloading connected to the X-axis translation mechanism for unloading, a Z-axis lifting mechanism for unloading connected to the Y-axis translation mechanism for unloading, and a unloading lifting seat connected to the Z-axis lifting mechanism for unloading; the first baking mechanism includes a first baking oven connected to the unloading lifting seat.

3. The new intelligent high-pressure grouting machine according to claim 2 is characterized in that: The material unloading and transferring mechanism includes a first beam connected to the top of the first baking oven, a first fixing frame installed on the top of the first beam, a plurality of lifting drive components installed on the first fixing frame, a first lifting plate connected to the plurality of lifting drive components, and a plurality of suction cup components installed at the bottom of the first lifting plate.

4. The new intelligent high-pressure grouting machine according to claim 3 is characterized in that: Each of the suction cup assemblies includes a first connecting column connected to the bottom of the first lifting plate, and a transfer suction cup movably mounted on the bottom of the first connecting column and capable of being lifted and lowered relative to the first connecting column; a first buffer spring is also sleeved on the outer wall of the first connecting column, and the two ends of the first buffer spring are respectively abutted against the bottom of the first lifting plate and the top of the transfer suction cup; a plurality of sleeves are also mounted on the first fixed frame, and a lifting guide rod is movably inserted in each sleeve; the top of the first lifting plate is also connected to the bottom of the lifting guide rod.

5. The new intelligent high-pressure grouting machine according to claim 1 is characterized in that: The novel intelligent high-pressure grouting machine also includes a second baking mechanism; the second baking mechanism includes a first lifting mechanism and a plurality of second baking boxes; the plurality of second baking boxes are arranged around the upper mold frame, and the air outlet of each second baking box is opened in the direction of the mold; the first lifting mechanism is connected to the plurality of second baking boxes, and the first lifting mechanism is used to drive the second baking boxes to perform lifting and lowering movements.

6. The new intelligent high-pressure grouting machine according to any one of claims 1 to 5, characterized in that: The upper mold frame and the lower mold frame each include two first brackets and two second brackets; the two first brackets are arranged in parallel and spaced apart, the two second brackets are respectively arranged at one end of the two first brackets, and both ends of each second bracket are also connected to a first connecting frame; the first connecting frame is in an outwardly convex arc structure, and one end of the first connecting frame is used for detachable connection with one end of the first bracket; a limiting through hole for loading the upper mold or the lower mold is formed between the two first brackets and the two second brackets, and the four first connecting frames; a plurality of first fixing clamps are also installed at intervals in the length direction of one side of the first bracket and the second bracket, and the first fixing clamps are used to connect to the workbench or the lower pressing table.

7. The new intelligent high-pressure grouting machine according to claim 6 is characterized in that: The outer wall of the first connecting frame is also provided with a first arc-shaped groove; a first locking hole is also provided at one end of the first arc-shaped groove close to the first bracket; a first groove is also provided on the outer wall of one side of the first bracket along its length direction, and a second locking hole is also provided at one end of the first groove corresponding to the first locking hole.

8. The new intelligent high-pressure grouting machine according to claim 7 is characterized in that: A second groove is further provided on one side outer wall of the second bracket along its length direction; a plurality of first through holes communicating with the limiting through hole are further spaced apart in the length direction of the first groove and the second groove.

9. The new intelligent high-pressure grouting machine according to any one of claims 1 to 5, characterized in that: The upper mold frame and the lower mold frame both include an integrally formed limiting frame in an annular structure.

10. The new intelligent high-pressure grouting machine according to claim 1 is characterized in that: The number of the workbenches and the number of the unloading devices are both two; a first connecting plate is connected between the two workbenches; and the two unloading devices are respectively arranged above one end of the first transmission mechanism.