Mold for producing green fabricated building wall

By designing a prefabricated building wall production mold including chassis, side panels, end covers and tensioning mechanisms, the existing mold structure is complicated and inconvenient to operate, and efficient and accurate wall production is achieved, meeting the needs of different specifications and shapes, and improving construction quality and convenience.

CN223044793UActive Publication Date: 2025-07-01HENAN XIANGWEI ENVIRONMENTAL PROTECTION TECH GRP CO LTD
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Patent Information

Application Number
CN202422126977.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-01
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing prefabricated building wall production molds have complex structures and inconvenient operation, which are difficult to meet the production needs of walls of different specifications and shapes, and the construction quality is difficult to guarantee.

Method used

A green prefabricated building wall production mold is designed, including a chassis, multiple interval-set side plates, end covers and tensioning mechanisms. The bottom of the chassis can be installed with a moving wheel, and a steaming and maintenance pipe is arranged inside the side plates. The shape of the mould is flexibly designed to meet different wall needs.

Benefits of technology

It improves production efficiency and quality, ensures accurate wall size and flat surface, meets production needs of different specifications and shapes, facilitates movement and transportation, and enhances the casting effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mould for green assembly type building wall production, which relates to the technical field of assembly type building wall production and comprises a base plate, a plurality of side plates arranged at intervals are arranged on the upper surface of the base plate, end covers cover the left end and the right end between two adjacent side plates, and a tensioning mechanism is arranged above the left end and the right end between the two adjacent side plates. The device has the beneficial effects of being simple in structure, convenient to operate, high in production efficiency, good in production quality, flexible and changeable, convenient to move and transport, capable of enhancing the pouring effect and the like, and the production efficiency and the production quality of the fabricated building wall can be remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated building wall production, in particular to a mold for producing green prefabricated building walls. Background Technique

[0002] In the traditional production process of building walls, on-site casting or precast concrete slabs are often used. This method not only has a long construction period and low efficiency, but also requires a large amount of manpower and material resources. In addition, due to on-site conditions, the construction quality is often difficult to guarantee, and problems such as inaccurate wall dimensions and uneven surfaces are likely to occur.

[0003] With the continuous development of prefabricated building technology, precast components are increasingly widely used in construction projects. As an important part of prefabricated building walls, their production efficiency and quality have an important impact on the progress and quality of the entire building project. However, most of the existing molds for producing prefabricated building walls have complex structures, inconvenient operations, and are difficult to meet the production requirements of walls with different specifications and shapes. Content of the Utility Model

[0004] The purpose of the utility model is to provide a mold for producing green prefabricated building walls in order to solve the above problems.

[0005] The utility model realizes the above purpose through the following technical solutions:

[0006] A mold for producing green prefabricated building walls includes a chassis. Multiple side plates are arranged at intervals on the upper surface of the chassis. End caps are covered at the left and right ends between adjacent side plates, and a tensioning mechanism is arranged above.

[0007] Preferably: Movable wheels are respectively and fixedly installed at the four corners of the bottom surface of the chassis.

[0008] Preferably: The tensioning mechanism includes ear plates, screws and nuts. The ear plates are fixedly installed on the side plates, and the ear plates on adjacent side plates are connected by screws and nuts in cooperation.

[0009] Preferably: A convex mold is arranged on one side of the end cap close to the middle of the chassis.

[0010] Preferably: The convex mold includes at least two shapes.

[0011] Preferably: The number of side plates is 5.

[0012] Preferably: Steam curing pipes are arranged inside both the chassis and the side plates, and joints are arranged at both ends of the steam curing pipes extending out of both end faces of the side plates.

[0013] Preferably: A hollow mold for making hollow walls is installed between the side plates.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. Improve production efficiency: The mold of the present invention has a simple structure and is easy to operate, and can quickly complete the production of prefabricated building walls. By setting a plurality of side plates arranged at intervals and a tensioning mechanism, the stability and accuracy of the mold can be ensured, and the production efficiency can be improved.

[0016] 2. Ensure production quality: The prefabricated building walls produced by using the mold of the present invention have accurate dimensions and a flat surface. By adjusting the tensioning mechanism, it can be ensured that the mold will not deform during the pouring process, thus ensuring the quality of the wall.

[0017] 3. Flexible and variable: In the mold of the present invention, the convex mold on the end cover can be designed into various shapes to meet the production requirements of walls with different specifications and shapes. At the same time, the number of side plates can also be adjusted according to actual needs, increasing the flexibility and applicability of the mold.

[0018] 4. Facilitate movement and transportation: Mobile wheels are fixedly installed on the bottom surface of the chassis, so that the entire mold can be conveniently moved and transported to different production sites or construction sites, improving work efficiency and convenience.

[0019] 5. Enhance the pouring effect: In addition, the steam curing pipes arranged inside the chassis and the side plates can shorten the setting time, improve the density and strength of the concrete, and have a self-vibrating function; there is no need to separately set up a steam curing room; at the same time, the joints arranged at both ends of the steam curing pipes are convenient for connecting with external air supply equipment to realize flexible control of the steam curing function. Description of the Drawings

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0021] Figure 1 It is the front view of Embodiment 1 of the mold for producing a green prefabricated building wall of the present utility model.

[0022] Figure 2 It is the top view of Embodiment 1 of the mold for producing a green prefabricated building wall of the present utility model.

[0023] Figure 3 It is the A-A cross-sectional view of Embodiment 1 of the mold for producing a green prefabricated building wall of the present utility model.

[0024] Figure 4 This is the top view of Embodiment 2 of a mold for producing a wall of a green prefabricated building according to the present utility model.

[0025] The reference numerals are explained as follows:

[0026] 1. Chassis; 2. Movable wheels; 3. Side plates; 4. Connectors; 8. Hollow molds; 9. Tensioning mechanisms; 10. End caps. Detailed implementation manners

[0027] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings. These are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.

[0028] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "connected", "connected to" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific situations.

[0029] The present utility model will be further described below with reference to the drawings:

[0030] Embodiment 1

[0031] As Figures 1-3As shown in the figure, a mold for producing green prefabricated building walls includes a chassis 1 and a walking control system. At the four corners of the bottom surface of the chassis 1, moving wheels 2 are fixedly installed respectively. The walking control system controls the moving wheels 2 to move the mold similar to an AGV cart. On the upper surface of the chassis 1, 5 side plates 3 are arranged at intervals. Steam curing pipes are arranged inside both the chassis 1 and the side plates 3. The steam curing pipes are evenly provided with air outlet holes. Both ends of the steam curing pipes extend out of the two end faces of the side plates 3 and are provided with connectors 4. Through the connectors 4, the steam curing pipes are connected in series with adjacent steam curing pipes or hermetically connected to an external air supply system. End caps 10 are covered at both the left and right ends between adjacent two side plates 3, and a tensioning mechanism 9 is arranged above. The tensioning mechanism 9 includes ear plates, screws and nuts. The ear plates are fixedly installed on the side plates 3, and the ear plates on adjacent two side plates 3 are connected by the cooperation of screws and nuts.

[0032] On one side of the end cap 10 close to the middle of the chassis 1, there is a male mold, and the shape of the male mold is as Figures 2-3 shown, which is used to pour the end of the wall at the butt joint position. The male mold is provided with insertion holes for inserting reserved steel bars.

[0033] A hollow mold 8 for making hollow walls is installed between the side plates 3. Concrete can be poured into the hollow wall during construction to connect the upper and lower walls together and improve the structural strength.

[0034] Embodiment 2

[0035] As Figure 4 shown, the difference between this embodiment and Embodiment 1 lies in: the shape of the male mold, and the shape of the male mold is as Figure 4 shown, which is used to pour the end of the wall at the corner position.

[0036] Working principle: During use, select a suitable end cap 10 of the male mold according to the use requirements, block the end cap 10 at the gap position between the side plates 3, fixedly connect the upper ends of the side plates 3 through the tensioning mechanism 9, pour the concrete between the side plates 3. After pouring, the mold can be moved to the storage position or enter the next working station in a pipeline manner through the moving wheels 2. After the concrete solidifies, remove the end cap 10, loosen the tensioning mechanism 9, and sequentially push out the poured concrete (wall) to complete the production of the wall. During the installation of the cover plate, the reserved steel bars at the end of the wall can be inserted into the insertion holes on the male mold to facilitate the assembly connection between the walls in the later stage.

[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. A mold for producing green assembled building walls, comprising a chassis (1), characterized in that: The upper surface of the chassis (1) is provided with a plurality of side panels (3) arranged at intervals, and end covers (10) are provided at both ends of the left and right ends between two adjacent side panels (3), and a tensioning mechanism (9) is provided at the upper position.

2. A green prefabricated building wall production mold according to claim 1, characterized in that: Moving wheels (2) are fixedly mounted on the four corners of the bottom surface of the chassis (1).

3. A green prefabricated building wall production mold according to claim 1, characterized in that: The tensioning mechanism (9) comprises an ear plate, a screw rod and a nut. The ear plate is fixedly mounted on the side plate (3). The ear plates on two adjacent side plates (3) are connected by means of the screw rod and the nut.

4. A green prefabricated building wall production mold according to claim 1, characterized in that: A convex mold is arranged on one side of the end cover (10) close to the middle of the chassis (1).

5. A green prefabricated building wall production mold according to claim 4, characterized in that: The male mold includes at least two shapes.

6. A green prefabricated building wall production mold according to claim 1, characterized in that: The number of the side panels (3) is five.

7. A green prefabricated building wall production mold according to claim 1, characterized in that: Steaming and curing pipes are arranged inside the bottom plate (1) and the side plate (3), and joints (4) are arranged on both end surfaces of the steaming and curing pipes extending out of the side plate (3).

8. The green prefabricated building wall production mold according to claim 1, characterized in that: A hollow mold (8) for making a hollow wall is installed between the side panels (3).