Concrete panel curing device

By setting up a permeable insulation layer, a sprinkler module and a sunscreen layer on the concrete panel, and controlling the electronic control valves in combination with temperature and humidity sensors, the crack problem caused by uneven sprinklers is solved, and the uniformity and efficiency of panel maintenance are improved.

CN223044798UActive Publication Date: 2025-07-01GUIZHOU SURVEY & DESIGN RES INST FOR WATER RESOURCES & HYDROPOWER
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421542720.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-07-01
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The existing concrete panel maintenance methods have uneven sprinkling, resulting in cracks in the panel.

Method used

The combination device of permeable insulation layer, sprinkler module and sun protection layer is adopted. The sprinkler module includes a number of parallel sprinkler main pipes and sprinkler branches. The water pump and electronically controlled valves achieve uniform sprinkler water, and the opening and closing of the electronically controlled valve is controlled by combining temperature and humidity sensors.

Benefits of technology

The uniformity and efficiency of concrete panel curing are improved, reducing the possibility of cracks.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223044798U_ABST
    Figure CN223044798U_ABST
Patent Text Reader

Abstract

The utility model discloses a concrete panel curing device, and relates to the technical field of concrete curing. The concrete panel curing device comprises a water permeable heat preservation layer, a water sprinkling module and a sunscreen layer which are sequentially laid on a concrete panel, the water sprinkling module comprises a plurality of water sprinkling main pipes which are arranged in parallel, each water sprinkling main pipe is communicated with a plurality of water sprinkling branch pipes, and the water sprinkling branch pipes are perpendicular to the water sprinkling main pipes communicated with the water sprinkling branch pipes. And through uniform distribution of the water sprinkling main pipe and the water sprinkling branch pipes, the panel maintenance uniformity is achieved, and meanwhile the maintenance efficiency can be improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the technical field of concrete curing, and more particularly, to a concrete panel curing device. Background Art

[0002] After the concrete panel is demolded, it should be covered with plastic film in time. After the concrete begins to set, it should be watered in time and continuously cured until the reservoir stores water or at least cured for 90 days. The function of surface moisture conservation curing of the concrete panel is to reduce the heat exchange coefficient of the panel, increase the surface temperature, so as to reduce the impact stress on the concrete surface, and at the same time reduce the possibility of cracks caused by temperature changes.

[0003] Currently, the method of curing concrete panels is usually to cover them with straw mats and cure them by manual watering. Manual watering is prone to uneven watering, local leakage, and over-watering. The phenomenon of cracks in concrete panels caused by improper curing is numerous and common. Utility Model Content

[0004] The purpose of this application is to provide a concrete panel curing device, which can improve the curing uniformity and efficiency of the panel.

[0005] The embodiments of this application are implemented as follows:

[0006] The embodiments of this application provide a concrete panel curing device, which includes a permeable heat-insulating layer, a watering module, and a sunscreen layer sequentially laid on the concrete panel. The watering module includes a plurality of watering main pipes arranged in parallel with each other. A plurality of watering branch pipes are connected to each watering main pipe, and the watering branch pipes are perpendicular to the watering main pipe connected to the watering branch pipe.

[0007] Optionally, as an implementable manner, the watering main pipe is a U-shaped pipe, and the water inlet and outlet of the watering main pipe are arranged on the same side.

[0008] Optionally, as an implementable manner, a plurality of the watering branch pipes are distributed on both sides of the watering main pipe connected to the watering branch pipe.

[0009] Optionally, as an implementable manner, a water pump is arranged on the watering main pipe. The water pump transports the water in the external water source to the watering main pipe through the water inlet and outputs it to the external water source through the water outlet.

[0010] Optionally, as an implementable manner, a plurality of watering ports are arranged on each watering branch pipe.

[0011] Optionally, as an implementable manner, it further includes a control module. An electric control valve electrically connected to the control module is arranged on each watering branch pipe, and the opening and closing of the electric control valve are controlled by the control module.

[0012] Optionally, as an implementable manner, a plurality of temperature sensors are further arranged on the concrete panel, and the control module controls the opening and closing of the electric control valve according to the temperature information transmitted by the temperature sensors.

[0013] Optionally, as an implementable manner, a plurality of humidity sensors are further arranged on the concrete panel, and the control module controls the opening and closing of the electric control valve according to the temperature information transmitted by the humidity sensors.

[0014] Optionally, as an implementable manner, the permeable heat preservation layer is a permeable geotextile laid on the concrete panel.

[0015] Optionally, as an implementable manner, the sunscreen layer is a sunscreen geotextile covering the sprinkler module.

[0016] The beneficial effects of the embodiments of the present application include:

[0017] The concrete panel curing device provided by the present application includes a permeable heat preservation layer, a sprinkler module and a sunscreen layer sequentially laid on the concrete panel. The sprinkler module includes a plurality of sprinkler main pipes arranged in parallel with each other, and a plurality of sprinkler branch pipes are communicated with each sprinkler main pipe. The sprinkler branch pipes are perpendicular to the sprinkler main pipe communicated with the sprinkler branch pipes. The uniform distribution of the sprinkler main pipes and the sprinkler branch pipes is used to achieve the uniformity of panel curing, and at the same time, the curing efficiency can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0019] Figure 1 It is one of the structural schematic diagrams of the concrete panel curing device provided by the embodiments of the present application;

[0020] Figure 2 It is another structural schematic diagram of the concrete panel curing device provided by the embodiments of the present application;

[0021] Figure 3 It is the third structural schematic diagram of the concrete panel curing device provided by the embodiments of the present application.

[0022] Icons: 100 - Concrete panel curing device; 110 - Permeable heat-insulating layer; 120 - Sprinkling module; 121 - Sprinkling main pipe; 1211 - Water inlet; 1212 - Water outlet; 122 - Sprinkling branch pipe; 123 - Water pump; 130 - Sunscreen layer; 200 - Concrete panel. Detailed implementation manners

[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are some, but not all, of the embodiments of the present application. Usually, the components of the embodiments of the present application described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application claimed, but merely represents the selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative efforts shall fall within the scope of protection of the present application.

[0025] It should be noted that: Similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, the terms "first", "second", "third", etc. are only used for descriptive distinction and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present application, it should also be noted that, unless otherwise clearly defined and limited, the terms "set", "installed", "connected", and "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0027] Please refer to Figure 1 、 Figure 2 and Figure 3 , this embodiment provides a concrete panel curing device 100, which includes a permeable heat-insulating layer 110, a sprinkling module 120, and a sunscreen layer 130 that are sequentially laid on the concrete panel 200. The sprinkling module 120 includes a plurality of sprinkling main pipes 121 arranged parallel to each other. A plurality of sprinkling branch pipes 122 are communicatively provided on each sprinkling main pipe 121. The sprinkling branch pipes 122 are perpendicular to the sprinkling main pipe 121 communicatively connected to the sprinkling branch pipes 122.

[0028] Specifically, when performing panel maintenance, a permeable heat-insulating layer 110 is first laid on the panel in sequence. Subsequently, a sprinkling module 120 is installed on the permeable heat-insulating layer 110, that is, multiple mutually parallel sprinkling main pipes 121 are arranged on the permeable heat-insulating layer 110, and multiple sprinkling branch pipes 122 are provided on each sprinkling main pipe 121 to ensure the uniformity of sprinkling maintenance. After the sprinkling module 120 is assembled, a sunscreen layer 130 is laid to complete the assembly of the concrete panel maintenance device 100. Water is supplied to the sprinkling main pipe 121 through an external water source to perform uniform sprinkling through the sprinkling branch pipes 122.

[0029] It should be noted that the permeable heat-insulating layer 110 can not only meet the heat preservation of the panel concrete but also meet the permeable maintenance. The sunscreen layer 130 is beneficial to both the heat preservation of the panel concrete and the protection of the sprinkling module 120, preventing the sprinkling main pipe 121 and the sprinkling branch pipes 122 from aging and malfunctioning.

[0030] Among them, the distance between two adjacent sprinkling branch pipes 122 can be set to 0.2 meters - 0.5 meters.

[0031] The concrete panel maintenance device 100 provided by the present application includes a permeable heat-insulating layer 110, a sprinkling module 120, and a sunscreen layer 130 that are sequentially arranged on the concrete panel 200. The sprinkling module 120 includes multiple mutually parallel sprinkling main pipes 121, and multiple sprinkling branch pipes 122 are connected and arranged on each sprinkling main pipe 121. The sprinkling branch pipes 122 are perpendicular to the sprinkling main pipe 121 connected to the sprinkling branch pipes 122. The uniformity of panel maintenance is achieved through the uniform distribution of the sprinkling main pipe 121 and the sprinkling branch pipes 122, and the maintenance efficiency can be improved at the same time.

[0032] In a feasible embodiment of the present application, as Figure 1 、 Figure 2 and Figure 3 shown, the sprinkling main pipe 121 is a U-shaped pipe, and the water inlet 1211 and the water outlet 1212 of the sprinkling main pipe 121 are arranged on the same side.

[0033] Specifically, the sprinkling main pipe 121 is set as a U-shaped pipe, the water inlet 1211 and the water outlet 1212 of the sprinkling main pipe 121 are arranged on the same side, and multiple sprinkling main pipes 121 are arranged in sequence, and the water inlets 1211 and the water outlets 1212 of multiple sprinkling main pipes 121 are all arranged on the same side, so as to facilitate the connection of the sprinkling main pipe 121 to an external water source.

[0034] For example, the water inlets 1211 of multiple sprinkling main pipes 121 are connected through an inlet pipe, and the water outlets 1212 of multiple sprinkling main pipes 121 are connected through an outlet pipe. An external water source is connected through the inlet pipe and the outlet pipe to realize the circulating flow of the water path.

[0035] In a feasible embodiment of the present application, as Figure 1 , Figure 2 and Figure 3 shown, multiple sprinkler branch pipes 122 are distributed on both sides of the sprinkler main pipe 121 connected to the sprinkler branch pipe 122.

[0036] Specifically, multiple sprinkler branch pipes 122 are distributed on both sides of the sprinkler main pipe 121 connected to the sprinkler branch pipe 122, so that the distribution of the sprinkler branch pipes 122 on the concrete slab 200 is more uniform.

[0037] Furthermore, the sprinkler branch pipes 122 connected to adjacent two sprinkler main pipes 121 can be arranged in a staggered manner to further ensure the uniformity of curing of the concrete slab 200.

[0038] In a feasible embodiment of the present application, as Figure 1 , Figure 2 and Figure 3 shown, a water pump 123 is provided on the sprinkler main pipe 121. The water pump 123 conveys the water in the external water source to the sprinkler main pipe 121 through the water inlet 1211 and outputs it to the external water source through the water outlet 1212.

[0039] Specifically, during the sprinkling process, the water in the external water source is conveyed to the sprinkler main pipe 121 through the water inlet 1211 by the water pump 123 and output to the external water source through the water outlet 1212. During the reciprocating cycle, the water in the sprinkler main pipe 121 is sprayed through the sprinkler branch pipes 122. Stable sprinkling is achieved through the water pump 123, and uniform sprinkling is achieved through the sprinkler branch pipes 122.

[0040] For example, when the concrete slab curing device 100 is used to cure the concrete slab on the dam, both the water inlet 1211 and the water outlet 1212 are inserted into the reservoir in front of the dam. The water pump 123 conveys the reservoir in front of the dam to the sprinkler main pipe 121 through the water inlet 1211 and outputs it to the reservoir in front of the dam through the water outlet 1212 to achieve stable sprinkling of the sprinkler module.

[0041] In a feasible embodiment of the present application, as Figure 1 , Figure 2 and Figure 3 shown, multiple sprinkler openings are provided on each sprinkler branch pipe 122.

[0042] Specifically, through the uniform distribution of the sprinkler branch pipes 122 and by providing multiple sprinkler openings on the sprinkler branch pipes 122, the multiple sprinkler openings are evenly distributed on the sprinkler branch pipes 122 to further ensure the sprinkling uniformity of the sprinkler branch pipes 122.

[0043] In a feasible embodiment of the present application, as Figure 1 , Figure 2and Figure 3 As shown in Figure 3 , it further includes a control module. An electric control valve electrically connected to the control module is provided on each sprinkler branch pipe 122, and the opening and closing of the electric control valve is controlled by the control module.

[0044] Specifically, when performing panel maintenance, a permeable heat-insulating layer 110 is first laid on the panel, and then the sprinkler module 120 is installed on the permeable heat-insulating layer 110, that is, a plurality of mutually parallel sprinkler main pipes 121 are arranged on the permeable heat-insulating layer 110, and a plurality of sprinkler branch pipes 122 are provided on each sprinkler main pipe 121 to ensure the uniformity of sprinkler maintenance. After the sprinkler module 120 is assembled, a sunscreen layer 130 is laid to complete the assembly of the concrete panel curing device 100. Subsequently, the electric control valve is opened through the control module to realize the spraying maintenance of the corresponding sprinkler branch pipe 122.

[0045] In a feasible embodiment of the present application, as Figure 1 、 Figure 2 and Figure 3 shown, a plurality of temperature sensors are further provided on the concrete panel 200, and the control module controls the opening and closing of the electric control valve according to the temperature information transmitted by the temperature sensors.

[0046] Specifically, the temperature sensors sense the temperature information of different positions of the concrete panel 200 and transmit the temperature information of different positions to the control module. When the local temperature is relatively high, the control module controls the electric control valve on the sprinkler branch pipe 122 of this part to open to realize the maintenance of the concrete panel 200 at the local position. When the local temperature meets the requirements, the control module controls the electric control valve on the sprinkler branch pipe 122 of this part to close to complete the maintenance of the concrete panel 200.

[0047] In a feasible embodiment of the present application, as Figure 1 、 Figure 2 and Figure 3 shown, a plurality of humidity sensors are further provided on the concrete panel 200, and the control module controls the opening and closing of the electric control valve according to the temperature information transmitted by the humidity sensors.

[0048] Specifically, the humidity sensors sense the temperature information of different positions of the concrete panel 200 and transmit the humidity information of different positions to the control module. When the local humidity is relatively low, the control module controls the electric control valve on the sprinkler branch pipe 122 of this part to open to realize the maintenance of the concrete panel 200 at the local position. When the local humidity meets the requirements, the control module controls the electric control valve on the sprinkler branch pipe 122 of this part to close to complete the maintenance of the concrete panel 200.

[0049] In a feasible embodiment of the present application, as Figure 1 、 Figure 2 andFigure 3 As shown, the permeable heat-insulating layer 110 is a permeable geotextile laid on the concrete panel 200. The sunshade layer 130 is a sunshade geotextile covering the sprinkler module 120.

[0050] Specifically, when performing panel curing, first lay the permeable geotextile on the panel in sequence, and then install the sprinkler module 120 on the permeable geotextile, that is, arrange multiple mutually parallel sprinkler main pipes 121 on the permeable geotextile, and set multiple sprinkler branch pipes 122 on each sprinkler main pipe 121 to ensure the uniformity of sprinkler curing. After the sprinkler module 120 is assembled, lay the sunshade geotextile to complete the assembly of the concrete panel curing device 100. Water is supplied to the sprinkler main pipe 121 through an external water source to perform uniform sprinkling through the sprinkler branch pipes 122.

[0051] When laying the permeable geotextile on the concrete panel 200, nail the permeable geotextile to the concrete panel 200 through soil nails. When fixing the sunshade geotextile, connect the sunshade geotextile to the sprinkler main pipe 121 or the sprinkler branch pipe 122.

[0052] Among them, the geotextile is made of plastic fibers, which can maintain sufficient strength and elongation in both dry and wet states, can be corrosion-resistant for a long time in soils and waters with different pH values, has good water permeability due to the gaps between fibers, so it has good water seepage performance, has good anti-microbial properties and is not damaged by microorganisms or insect pests, and is convenient for construction. Because the material is light and flexible, it is convenient for transportation, laying and construction.

[0053] When curing the concrete panel 200, first install temperature sensors and humidity sensors on the panel. First lay the permeable heat-insulating layer 110 on the panel in sequence, and then install the sprinkler module 120 on the permeable heat-insulating layer 110, that is, arrange multiple mutually parallel sprinkler main pipes 121 on the permeable heat-insulating layer 110, set multiple sprinkler branch pipes 122 on each sprinkler main pipe 121, and set electric control valves on the sprinkler branch pipes 122. After the sprinkler module 120 is assembled, lay the sunshade layer 130 to complete the assembly of the concrete panel curing device 100. Then, the electric control valves are opened through the control module to realize the spraying curing of the corresponding sprinkler branch pipes 122. When the temperature sensor detects that the temperature of the concrete panel 200 in this area meets the requirements, and when the humidity sensor detects that the humidity of the concrete panel 200 in this area meets the requirements, the control module controls the electric control valves to close. When the temperature sensor detects that the temperature of the concrete panel 200 in this area does not meet the requirements, the control module controls the electric control valves in this area to open to sprinkle water through the sprinkler branch pipes 122 in this area to cool down. When the humidity sensor detects that the humidity of the concrete panel 200 in this area does not meet the requirements, the control module controls the electric control valves in this area to open to sprinkle water through the sprinkler branch pipes 122 in this area to increase the humidity of the concrete panel 200 in this area.

[0054] The above are only the preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the protection scope of the present application.

Claims

1. A concrete panel maintenance device, characterized in that: It includes a water-permeable insulation layer, a sprinkler module and a sunscreen layer which are sequentially laid on a concrete panel. The sprinkler module includes a plurality of sprinkler main pipes arranged in parallel with each other. Each of the sprinkler main pipes is connected to a plurality of sprinkler branch pipes, and the sprinkler branch pipes are perpendicular to the sprinkler main pipes connected to the sprinkler branch pipes.

2. The concrete panel curing device according to claim 1, characterized in that: The sprinkler main pipe is a U-shaped pipe, and the water inlet and the water outlet of the sprinkler main pipe are arranged on the same side.

3. The concrete panel curing device according to claim 1, characterized in that: The plurality of watering branch pipes are distributed on both sides of the watering main pipe connected with the watering branch pipes.

4. The concrete panel curing device according to claim 2, characterized in that: The sprinkler main pipe is provided with a water pump, and the water pump transports water in an external water source to the sprinkler main pipe through the water inlet, and outputs the water to the external water source through the water outlet.

5. The concrete panel curing device according to claim 1, characterized in that: Each of the watering branch pipes is provided with a plurality of watering ports.

6. The concrete panel curing device according to claim 1, characterized in that: It also includes a control module, and each of the sprinkler branches is provided with an electric control valve electrically connected to the control module, and the opening and closing of the electric control valve is controlled by the control module.

7. The concrete panel curing device according to claim 6, characterized in that: A plurality of temperature sensors are also provided on the concrete panel, and the control module controls the opening and closing of the electric control valve according to the temperature information transmitted by the temperature sensors.

8. The concrete panel curing device according to claim 6, characterized in that: A plurality of humidity sensors are also provided on the concrete panel, and the control module controls the opening and closing of the electric control valve according to the temperature information transmitted by the humidity sensors.

9. The concrete panel curing device according to claim 1, characterized in that: The water-permeable thermal insulation layer is a water-permeable geotextile laid on the concrete panel.

10. The concrete panel curing device according to claim 1, characterized in that: The sun protection layer is a sun protection geotextile covering the watering module.