Water-material proportioning device for adhesive mortar

By designing a bonded mortar water-material ratio device including feeding, water injection and agitating mechanism, the problem of uneven water-material ratio in the prior art is solved, and uniform mixing of bonded mortar and high-quality construction are achieved.

CN223044832UActive Publication Date: 2025-07-01SUZHOU GANGSONG BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421957870.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-07-01
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

In the prior art, in the process of combining water materials with bonded mortar, it is difficult to ensure uniform mixing of aggregate and water, resulting in uneven mixing.

Method used

A bonded mortar water-based ratio device is designed, including a feeding mechanism, a water injection mechanism and a stirring mechanism. The feeding mechanism controls the volume and speed of bonded sand through the conveyor belt and the feeding roller. The water injection mechanism uses glass columns and threaded rods to achieve accurate control of the amount and speed of water, and the stirring mechanism achieves uniform stirring of the mortar through the stirring plate.

Benefits of technology

Through the design of this device, the uniformity of the water-material ratio of the bonded mortar can be effectively ensured, and the uniformity of the mixing and construction quality can be improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adhesive mortar water-material proportioning device, and belongs to the technical field of mortar mixed material proportioning, the adhesive mortar water-material proportioning device comprises a shell mechanism, the shell mechanism comprises a bearing body, the lower end of the bearing body is fixedly connected with a funnel body, the lower end of the funnel body is fixedly connected with a discharging pipe, one side of the upper surface of the shell mechanism is provided with a feeding mechanism, and the feeding mechanism is fixedly connected with the lower end of the funnel body. A feeding mechanism is installed on the upper surface of the shell mechanism, a water injection mechanism is installed on the side, away from the feeding mechanism, of the upper surface of the shell mechanism, a stirring mechanism is installed in the shell mechanism, and a valve is installed at the lower end of the stirring mechanism. And the volume and speed of water injected into the device are controlled through a threaded rod, a pressing plate and a glass column, so that the water-material proportioning effect of the adhesive mortar is guaranteed.
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Description

Technical Field

[0001] This application relates to the technical field of mortar mixing ratio, and particularly relates to a device for mixing water and materials of bonding mortar. Background Art

[0002] Mortar mixing ratio refers to the process of mixing raw materials such as cement, sand, and water in a certain proportion according to engineering requirements and material characteristics during the preparation of mortar, so as to achieve expected performance indicators such as strength, bondability, and workability. The preparation of bonding mortar involves mortar mixing ratio. Bonding mortar is a kind of mortar mechanically mixed evenly from raw materials such as cement, quartz sand, polymer binder, etc. with various additives. It is mainly used for the bonding and fixing of building materials such as bricks, tiles, and marble, and is an essential material in the building construction process.

[0003] In the patent document with the published publication number CN219522580U, a device for mixing water and materials of bonding mortar is provided, belonging to the field of mortar ratio mixing. It includes a mixing tank, and also includes: a feed pipe fixedly connected to the mixing tank; a drive box fixedly connected in the feed pipe; a sliding rod slidably connected to the drive box; a first sliding plug slidably connected in the drive box; a rotating plate rotatably connected to the feed pipe; the rotating plate abuts against the sliding rod; a liquid inlet box fixedly connected to the mixing tank; a drain pipe fixedly connected to the bottom side of the liquid inlet box; a first pressure valve fixedly connected to the drain pipe; when solid aggregate is conveyed, it impacts the rotating plate in the feed pipe, so that gas is continuously sent into the liquid inlet box, increasing the air pressure in the liquid inlet box continuously, thereby opening the first pressure valve, and discharging the water in the box into the mixing tank. By using the aggregate to open the first pressure valve, the aggregate and water can be added in batches and multiple times, thus solving the problem of uneven mixing caused by excessive addition of aggregate and water at one time.

[0004] In the process of preparing bonding mortar, the ratio of water to aggregate is 0.25:1. During the process of adding aggregate, by the aggregate pressing the rotating plate, the rotating plate presses against the drive box, driving the drive box to pump air to the upper end of the liquid inlet box, increasing the air pressure in the liquid inlet box continuously, thereby opening the first pressure valve and discharging the water in the box into the mixing tank. During the process of adding aggregate, it is necessary to limit the volume of each portion of aggregate poured into the mixing tank. Both too large and too small aggregate volume will affect the air pressure in the liquid inlet box. If it is too large, the pressure addition is inaccurate; if it is too small, it may not be able to pry the sliding rod, thus affecting the preparation effect. Utility Model Content

[0005] A device for mixing water and materials of bonding mortar proposed in this application is to solve the problems raised in the above background art.

[0006] To achieve the above object, this application adopts the following technical solutions:

[0007] A device for mixing the water and binder of mortar, comprising a housing mechanism. The housing mechanism includes a carrier, at the lower end of which a funnel body is fixedly connected. At the lower end of the funnel body, a discharge pipe is fixedly connected. On one side of the upper surface of the housing mechanism, a feeding mechanism is installed. On the side of the upper surface of the housing mechanism away from the feeding mechanism, a water injection mechanism is installed. Inside the housing mechanism, a stirring mechanism is installed, and a valve is installed at the lower end of the stirring mechanism.

[0008] As a preferred embodiment, the water injection mechanism includes a glass column installed at the upper end of the carrier. At the upper end of the glass column, a second motor is installed. The output end of the second motor is fixedly connected to a threaded rod. A pressing plate is threadedly connected to the side of the threaded rod. The lower end of the threaded rod is rotatably connected to a bottom plate. Scale lines are equidistantly arranged on the side of the glass column. The bottom of the glass column is fixedly connected to the bottom plate. A threaded sleeve is fixedly connected below the pressing plate, and the threaded sleeve is threadedly connected to the side of the threaded rod. A guide plate is fixedly connected to the side surface of the inner cavity of the glass column. A groove for fitting with the guide plate is formed on the side of the pressing plate, and the pressing plate is slidably connected to the guide plate.

[0009] By adopting the above technical solution, the water injection mechanism is responsible for cooperating with the feeding mechanism to complete the operation of pumping water or injecting water.

[0010] As a preferred embodiment, a water suction pipe and a water injection pipe are installed at the lower end of the bottom plate. Check valves leading to the inside of the glass column are arranged on the sides of the water suction pipe and the water injection pipe.

[0011] By adopting the above technical solution, the check valve can ensure the sealing of the glass column during the operation of pumping water and injecting water.

[0012] As a preferred embodiment, the feeding mechanism includes a feeding hopper installed at the upper end of the carrier. Inside the feeding hopper, a conveyor belt is inclinedly installed. A first motor is installed on the side of the feeding hopper. The output end of the first motor is fixedly connected to a blanking roller. Plate bodies are evenly arranged around the side of the blanking roller. The lower end of the inclined upper surface of the conveyor belt is close to one end of the plate body on the side of the blanking roller.

[0013] By adopting the above technical solution, the feeding mechanism is responsible for feeding materials into the carrier and simultaneously limiting the volume of materials in a single transportation of the binding sand.

[0014] As a preferred embodiment, the stirring mechanism includes a third motor, the upper end of which is fixedly connected to the upper end of the carrier. The output end of the third motor is fixedly connected to a transmission shaft, and a stirring plate is fixedly connected to the lower end of the transmission shaft.

[0015] By adopting the above technical solution, the stirring mechanism is responsible for realizing the stirring of the mortar.

[0016] As a preferred embodiment, the valve is installed on the side of the discharge pipe, and the end of the stirring plate located inside the funnel body is arranged as a triangular plate body.

[0017] By adopting the above technical solutions, the funnel setting of the funnel body can reduce the residual amount of bonded mortar inside the funnel body, and the triangular plate body setting at the end of the stirring plate can make the bonded mortar be stirred evenly.

[0018] Advantages of this application:

[0019] 1. In the injection hopper of the device for mixing water and binder mortar, a conveyor belt is installed. The conveyor belt cooperates with the blanking roller, and the side plate body of the blanking roller is used to cut and fix part of the bonded sand, so as to control the speed and volume of the bonded sand entering the device, thereby ensuring the mixing effect of water and binder mortar.

[0020] 2. The device for mixing water and binder mortar is provided with a glass column, and scale lines are marked on the side of the glass column. The volume of the liquid water inside the glass column is determined by the scale lines. The second motor can drive the threaded rod to rotate, and the threaded rod drives the pressing plate to move up and down. The pressing plate controls the injection and extraction of the liquid water, so as to realize the control of the water injection volume and injection speed, thereby ensuring the mixing effect of water and binder mortar. Description of the drawings

[0021] Figure 1 It is the front view structural schematic diagram of this application;

[0022] Figure 2 It is the longitudinal section structural schematic diagram of this application;

[0023] Figure 3 It is the side view structural schematic diagram of this application.

[0024] Reference numerals in the drawings: 1, housing mechanism; 101, carrier; 102, funnel body; 103, discharge pipe; 2, feeding mechanism; 201, injection hopper; 202, conveyor belt; 203, first motor; 204, blanking roller; 3, water injection mechanism; 301, glass column; 302, second motor; 303, threaded rod; 304, pressing plate; 305, bottom plate; 306, one-way valve; 307, water suction pipe; 308, water injection pipe; 309, threaded sleeve; 310, guide plate; 4, valve; 5, stirring mechanism; 501, third motor; 502, transmission shaft; 503, stirring plate. Detailed implementation manners

[0025] Next, the technical solutions in the embodiments of this application will be clearly and completely described in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments.

[0026] Refer to Figures 1-3, a device for mixing the water and binder of mortar, comprising a housing mechanism 1. The housing mechanism 1 includes a carrier 101. A funnel 102 is fixedly connected to the lower end of the carrier 101. A discharge pipe 103 is fixedly connected to the lower end of the funnel 102. A feeding mechanism 2 is installed on one side of the upper surface of the housing mechanism 1. A water injection mechanism 3 is installed on the side of the upper surface of the housing mechanism 1 away from the feeding mechanism 2. A stirring mechanism 5 is installed inside the housing mechanism 1. A valve 4 is installed at the lower end of the stirring mechanism 5.

[0027] Referring to Figures 1-3 , the water injection mechanism 3 includes a glass column 301. The glass column 301 is installed at the upper end of the carrier 101. A second motor 302 is installed at the upper end of the glass column 301. A threaded rod 303 is fixedly connected to the output end of the second motor 302. A pressure plate 304 is threadedly connected to the side of the threaded rod 303. The lower end of the threaded rod 303 is rotatably connected to a bottom plate 305. Scale lines are equidistantly arranged on the side of the glass column 301. The bottom of the glass column 301 is fixedly connected to the bottom plate 305. A threaded sleeve 309 is fixedly connected below the pressure plate 304. The threaded sleeve 309 is threadedly connected to the side of the threaded rod 303. A guide plate 310 is fixedly connected to the side surface of the inner cavity of the glass column 301. A groove for fitting with the guide plate 310 is formed on the side surface of the pressure plate 304. The pressure plate 304 is slidably connected to the guide plate 310. When water injection is required, the second motor 302 drives the threaded rod 303 to rotate. The threaded rod 303 drives the pressure plate 304 and the threaded sleeve 309 to move up and down. The pressure plate 304 is slidably connected to the inner wall of the glass column 301, thereby realizing the water pumping or water injection operation of the water injection mechanism 3. Scale lines are marked on the side of the glass column 301 to determine the volume of the liquid water inside the glass column 301.

[0028] Referring to Figures 1-3 , a water suction pipe 307 and a water injection pipe 308 are installed at the lower end of the bottom plate 305. Check valves 306 leading to the inside of the glass column 301 are arranged on the sides of the water suction pipe 307 and the water injection pipe 308. When the water injection mechanism 3 pumps water, the threaded rod 303 drives the pressure plate 304 to move upward, and the liquid water is squeezed into the glass column 301 through the water suction pipe 307, thereby realizing the water pumping operation. When the water injection mechanism 3 injects water into the mixing device, the threaded rod 303 drives the pressure plate 304 to move downward, and the liquid water is squeezed out of the glass column 301 through the water injection pipe 308, thereby realizing the water injection operation. The check valve 306 can ensure the sealing of the glass column 301 during the water pumping and water injection operations.

[0029] Referring to Figures 1-3, the feeding mechanism 2 includes a feeding hopper 201. The feeding hopper 201 is installed at the upper end of the carrier 101. Inside the feeding hopper 201, a conveyor belt 202 is installed obliquely. On the side of the feeding hopper 201, a first motor 203 is installed. The output end of the first motor 203 is fixedly connected to a blanking roller 204. Plate bodies are evenly arranged around the side of the blanking roller 204. The lower inclined upper surface of the conveyor belt 202 is close to one end of the plate body on the side of the blanking roller 204. Pour the bonded sand into the inside of the feeding hopper 201. The output end of the first motor 203 drives the blanking roller 204 to rotate. The conveyor belt 202 drives downward obliquely. The plate bodies on the side of the blanking roller 204 scrape a part of the bonded sand and squeeze it between the blanking roller 204 and the conveyor belt 202. Under the entrainment and pushing of the plate bodies and the conveyor belt 202, the single - time transportation of the bonded sand per unit volume is completed.

[0030] Refer to Figures 1-3 , the stirring mechanism 5 includes a third motor 501. The upper end of the third motor 501 is fixedly connected to the upper end of the carrier 101. The output end of the third motor 501 is fixedly connected to a transmission shaft 502. The lower end of the transmission shaft 502 is fixedly connected to a stirring plate 503. The output end of the third motor 501 drives the transmission shaft 502 to rotate. The transmission shaft 502 drives the stirring plate 503 to rotate. The stirring plate 503 stirs the bonded mortar and water to make them evenly stirred, thus realizing the specific operation of stirring the bonded mortar.

[0031] Refer to Figures 1-3 , the valve 4 is installed on the side of the discharge pipe 103. The end of the stirring plate 503 located inside the funnel body 102 is arranged as a triangular plate body. When the bonded mortar and water are evenly stirred, the valve 4 is opened. The bonded mortar flows out from the inside of the discharge pipe 103 through the funnel body 102. The funnel setting of the funnel body 102 can reduce the residual amount of the bonded mortar inside the funnel body 102, that is, the discharging operation of the bonded mortar is completed. The triangular plate body setting of the end of the stirring plate 503 can make the bonded mortar be evenly stirred.

[0032] Working principle: Pour the bonded sand into the interior of the feeding hopper 201. The output end of the first motor 203 drives the feeding roller 204 to rotate. The conveyor belt 202 is driven downward obliquely. The plate body on the side of the feeding roller 204 scoops up a part of the bonded sand and squeezes it between the feeding roller 204 and the conveyor belt 202. Under the entrainment and pushing of the plate body and the conveyor belt 202, the single transportation of the bonded sand per unit volume is completed. When water injection is required, the second motor 302 drives the threaded rod 303 to rotate. The threaded rod 303 drives the pressing plate 304 and the threaded sleeve 309 to move up and down. The pressing plate 304 is slidably connected to the inner wall of the glass column 301. The threaded rod 303 drives the pressing plate 304 to move upward, and the liquid water is squeezed into the interior of the glass column 301 through the water suction pipe 307, thus realizing the water suction operation. When the water injection mechanism 3 injects water into the mixing device, the threaded rod 303 drives the pressing plate 304 to move downward, and the liquid water is squeezed out of the glass column 301 through the water injection pipe 308, thus realizing the water injection operation. The one-way valve 306 can ensure the sealing of the glass column 301 during the execution of the water suction and water injection operations;

[0033] The output end of the third motor 501 drives the transmission shaft 502 to rotate. The transmission shaft 502 drives the stirring plate 503 to rotate. The stirring plate 503 stirs the bonded sand mortar and water to make them evenly stirred, thus realizing the specific operation of stirring the bonded sand mortar. When the bonded sand mortar and water are evenly stirred, the valve 4 is opened, and the bonded sand mortar flows out from the interior of the discharge pipe 103 through the funnel body 102. The funnel setting of the funnel body 102 can reduce the residual amount of the bonded sand mortar inside the funnel body 102, that is, the discharge operation of the bonded sand mortar is completed. The triangular plate body provided at the end of the stirring plate 503 can make the bonded sand mortar evenly stirred.

[0034] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application, according to the technical solution of the present application and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present application.

Claims

1. A bonding mortar water-material mixing device, comprising a housing mechanism (1), characterized in that: The shell mechanism (1) comprises a carrier (101), the lower end of the carrier (101) is fixedly connected to a funnel (102), the lower end of the funnel (102) is fixedly connected to a discharge pipe (103), a feeding mechanism (2) is installed on one side of the upper surface of the shell mechanism (1), a water injection mechanism (3) is installed on the side of the upper surface of the shell mechanism (1) away from the feeding mechanism (2), a stirring mechanism (5) is installed inside the shell mechanism (1), and a valve (4) is installed at the lower end of the stirring mechanism (5).

2. A bonding mortar water-material mixing device according to claim 1, characterized in that: The water injection mechanism (3) comprises a glass column (301), the glass column (301) being mounted on the upper end of the carrier (101), a second motor (302) being mounted on the upper end of the glass column (301), a threaded rod (303) being fixedly connected to the output end of the second motor (302), a pressing plate (304) being threadedly connected to the side of the threaded rod (303), a bottom plate (305) being rotatably connected to the lower end of the threaded rod (303), and the side of the glass column (301) being equidistant from the outside. A marking line is provided, the bottom of the glass column (301) is fixedly connected to the bottom plate (305), a threaded sleeve (309) is fixedly connected below the pressing plate (304), the threaded sleeve (309) is threadedly connected to the side of the threaded rod (303), a guide plate (310) is fixedly connected to the side of the inner cavity of the glass column (301), a groove body engaged with the guide plate (310) is provided on the side of the pressing plate (304), and the pressing plate (304) is slidably connected to the guide plate (310).

3. A bonding mortar water-material mixing device according to claim 2, characterized in that: A water extraction pipe (307) and a water injection pipe (308) are installed at the lower end of the bottom plate (305), and one-way valves (306) leading to the interior of the glass column (301) are arranged on the sides of the water extraction pipe (307) and the water injection pipe (308).

4. A bonding mortar water-material mixing device according to claim 1, characterized in that: The feeding mechanism (2) comprises a feeding hopper (201), the feeding hopper (201) being mounted on the upper end of the carrier (101), a conveyor belt (202) being obliquely mounted inside the feeding hopper (201), a first motor (203) being mounted on the side of the feeding hopper (201), a discharge roller (204) being fixedly connected to the output end of the first motor (203), a plate body being evenly arranged around the side of the discharge roller (204), and the oblique upper surface of the lower end of the conveyor belt (202) being close to one end of the side plate body of the discharge roller (204).

5. The bonding mortar water-material mixing device according to claim 1, characterized in that: The stirring mechanism (5) comprises a third motor (501), the upper end of the third motor (501) being fixedly connected to the upper end of the carrier (101), the output end of the third motor (501) being fixedly connected to a transmission shaft (502), and the lower end of the transmission shaft (502) being fixedly connected to a stirring plate (503).

6. A bonding mortar water-material mixing device according to claim 1, characterized in that: The valve (4) is installed on the side of the discharge pipe (103), and the end of the stirring plate (503) located inside the funnel body (102) is arranged in the form of a triangular plate.

Citation Information

Patent Citations

  • Water-material proportioning device for adhesive mortar

    CN219522580U