Binding equipment
Through fully automated binding equipment, the positioning components and compression components of the conveyor and binding mechanism are used to solve the problems of cumbersome operation and unstable quality of the existing binding equipment, and an efficient and stable binding process is achieved.
Patent Information
- Application Number
- CN202422222352.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing binding equipment is complicated to operate, resulting in low production efficiency and unstable product quality. Some equipment needs to be manually operated and errors are prone to occur.
The fully automated binding equipment is adopted, including a rack, binding mechanism and conveying device. The products to be bound are transported to the binding area through the conveying device, and the positioning components and compression components of the binding mechanism are used to achieve automatic binding, combining the tiling device and the feeding device to improve production efficiency and product quality.
It realizes full automation of the binding process, improves production efficiency, reduces operation errors, and ensures the stability of product quality.
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Figure CN223045442U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of binding, and particularly to a binding device. Background Art
[0002] A binding device is mainly a binding device that mechanically fixes items such as paper, plastic, and leather with materials such as binding nails.
[0003] When the existing binding devices are in use, the following main problems exist:
[0004] (1) The operation process of normal binding devices is cumbersome when used by staff, resulting in low production efficiency of products, and the cumbersome operation process may cause operation errors when staff operate, thus the quality of products cannot be stably guaranteed.
[0005] (2) Most of the traditional binding devices need to be manually operated when staff operate, and a small part is mechanically operated but the process is cumbersome.
[0006] Therefore, it is necessary to transform the existing binding devices now. Utility Model Content
[0007] The purpose of this application is to provide a binding device that can solve at least one of the defects in the above background art.
[0008] To achieve at least one of the above purposes, the technical solution adopted in this application is: a binding device, including a frame, a binding mechanism, and a conveying device; a binding area is provided on one side of the frame, the conveying device is installed on the frame and extends to the binding area, the conveying device is adapted to convey the product to be bound to the binding area and discharge the product after binding; the binding mechanism is installed in the binding area, and the binding mechanism is adapted to position and press the binding ring of the product to complete the binding.
[0009] Preferably, the binding ring is conveyed upwards to the binding area, and the binding mechanism includes a pressing component, a positioning component, and a driving device; the pressing component is adapted to press the binding ring under the horizontal drive of the driving device; the positioning component and the pressing component are cooperated through a commutation structure, and the pressing component is adapted to drive the positioning component to move vertically through the commutation structure to vertically position the binding ring.
[0010] Preferably, the initial height of the positioning component is higher than the conveying height of the conveying device.
[0011] Preferably, the positioning component includes a positioning plate and a first connecting rod; the positioning plate and the first connecting rod are fixedly connected, and the positioning component is vertically and elastically installed in the binding area through the first connecting rod; the pressing component is adapted to cooperate with the first connecting rod through the commutation structure, so that the positioning plate moves vertically under the horizontal drive of the pressing component.
[0012] Preferably, the pressing component includes a wedge block, and the positioning component further includes a cross bar; the cross bar is horizontally and fixedly installed at the top of the first connecting rod, the wedge block is horizontally arranged and cooperates with the cross bar to form a commutation structure; and then the horizontal movement of the wedge block is used to drive the cross bar to drive the positioning plate to move vertically.
[0013] Preferably, the pressing component further includes a pressing plate and a first driving rod; the first driving rod is horizontally installed in the binding area and one end is cooperatively connected with the driving device, the pressing plate is fixedly installed at the end of the first driving rod away from the driving device; the wedge block is fixedly connected with the first driving rod.
[0014] Preferably, the binding device further includes a feeding device and a flattening device; the feeding device is arranged below the binding area, and the flattening device is arranged at the side of the initial end of the feeding device; the products completed in binding are adapted to fall to the initial end of the feeding device and lean on the flattening device, and the flattening device is adapted to push down the leaning products in sequence and convey them in an overlapped manner.
[0015] Preferably, the flattening device includes a pushing plate, a second driving rod and a cylinder; the cylinder is fixedly installed on the back of the initial end of the feeding device, the pushing plate and the second driving rod are fixedly connected and located above the initial end of the feeding device, and the second driving rod is cooperatively connected with the cylinder; by driving the cylinder, the second driving rod drives the pushing plate to move.
[0016] Preferably, the feeding device includes a conveyor belt, a conveyor frame and a movable baffle; the conveyor frame is fixedly arranged, and the movable baffle is installed at the discharging end of the conveyor frame away from the initial end of the feeding device; the conveyor belt is installed on the conveyor frame to convey the products completed in binding to the discharging end of the conveyor frame, and then the movable baffle stacks the products vertically or obliquely in sequence.
[0017] Preferably, the included angle between the movable baffle and the horizontal direction is 100° to 135°.
[0018] Compared with the prior art, the beneficial effects of the present application are as follows:
[0019] Compared with existing binding equipment, the binding equipment of the present application realizes fully automated binding through the cooperation of a conveying device and a binding mechanism, comprehensively reducing the cumbersome process of staff operating the machine, simplifying the process of the existing technology, increasing the production efficiency of products and ensuring the stability of product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0021] Figure 2 It is a schematic diagram of the structure of the conveying device of the present utility model installed on the frame.
[0022] Figure 3 For the present utility model Figure 2 Partial enlarged schematic diagram at position A.
[0023] Figure 4 It is a schematic diagram of the disassembled state of the binding mechanism of the present utility model.
[0024] Figure 5 It is a schematic diagram of the overall structure of the binding mechanism of the present utility model.
[0025] Figure 6 For the present utility model Figure 5 Partial enlarged schematic diagram at position B.
[0026] Figure 7 It is a schematic cross-sectional structure diagram when the binding mechanism of the present utility model binds the binding ring.
[0027] Figure 8 It is a schematic diagram of the overall structure when the flattening device and the feeding device of the present utility model cooperate.
[0028] Figure 9 It is a schematic diagram of the overall structure of the flattening device of the present utility model.
[0029] Figure 10 It is a schematic diagram of the working state of the present utility model.
[0030] In the figure: frame 1, binding area 10, folding baffle 11, sorting cavity 110, sorting plate 12, binding mechanism 2, positioning assembly 20, positioning plate 200, first connecting member 201, first connecting rod 2010, second connecting rod 2011, fixing member 2012, connecting cavity 2013, cross bar 202, first connecting hole 2020, second connecting hole 2021, bearing member 203, pressing assembly 21, pressing plate 210, second connecting member 211, wedge block 212, inclined surface 2120, first driving rod 213, driving device 22, conveying device 3, first conveyor belt 30, pushing member 31, flattening device 4, flattening plate 40, pushing plate 41, power supply member 42, air cylinder 43, second driving rod 44, fixing plate 45, feeding device 5, conveying rack 50, second conveyor belt 51, movable baffle 52, binding ring 6. Detailed implementation manners
[0031] Next, in combination with the detailed implementation manners, the present application will be further described. It should be noted that, on the premise of no conflict, the following-described embodiments or technical features can be arbitrarily combined with each other to form new embodiments.
[0032] In the description of the present application, it should be noted that for orientation terms, such as terms "center", "transverse", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the indicated orientation and position relationships are based on the orientation or position relationships shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the specific protection scope of the present application.
[0033] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and do not necessarily need to describe a specific order or sequence.
[0034] The terms "comprising" and "having" and any variations thereof in the description and claims of the present application are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0035] One preferred embodiment of the present application is as Figures 1 to 10As shown, a binding device includes a frame 1, a binding mechanism 2, and a conveying device 3. A binding area 10 is provided on one side of the frame 1. The conveying device 3 is installed on the frame 1 and extends to the binding area 10. The conveying device 3 can convey the products to be bound to the binding area 10 and discharge the products after binding is completed. The binding mechanism 2 is installed in the binding area 10. The binding mechanism 2 can position and press the binding rings 6 of the products to complete the binding.
[0036] It should be known that most traditional binding devices are manually operated during use, and the operation process of the staff when using the binding device is too cumbersome and not easy to operate. This makes the production efficiency of the products low, resulting in the supply and demand not being able to correspond in time, and the cumbersome process may cause the staff to make process errors when operating the device, thus the ex-factory quality of the products cannot be stably guaranteed.
[0037] Therefore, in this embodiment, by providing a binding area 10 and a conveying device 3 on one side of the frame 1, and the binding mechanism 2 is arranged in the binding area 10, the conveying device 3 can convey the products to be bound to the binding area 10, thus greatly reducing the operation process of the staff. The staff only needs to place the products to be bound on the conveying device 3, and the binding process does not require the staff to operate. This not only improves the production efficiency of the products but also can stably guarantee the ex-factory quality of the products.
[0038] In this embodiment, as Figure 1 、 Figures 4 to 7 shown, the conveying device 3 conveys the binding rings 6 upward to the binding area 10, and the binding mechanism 2 is installed in the binding area 10, which is equivalent to the conveying device 3 conveying the binding rings 6 upward into the binding mechanism 2. The binding mechanism 2 includes a pressing component 21 and a driving device 22.
[0039] It can be understood that when the conveying device 3 conveys the binding rings 6 upward into the binding mechanism 2, the driving device 22 drives the pressing component 21 to press the binding rings 6. However, in actual operation, although the binding rings 6 are conveyed to the binding area 10 by the conveying device 3, there is no structure to position the binding rings 6, which may cause the binding rings 6 to displace when the pressing component 21 presses the binding rings 6, thus affecting the production quality of the products.
[0040] Therefore, in this embodiment, the binding mechanism 2 further includes a positioning component 20 that can position the binding rings, so that the binding mechanism 2 is composed of the positioning component 20, the pressing component 21, and the driving device 22. The pressing component 21 can press the binding rings 6 under the horizontal drive of the driving device 22. At the same time, the positioning component 20 and the pressing component 21 cooperate through a commutation structure. The pressing component 21 can drive the positioning component 20 to move vertically through the commutation structure to vertically position the binding rings 6. Thus, the binding mechanism 2 binds the binding rings 6 through the cooperation among the positioning component 20, the pressing component 21, and the driving device 22.
[0041] It can also be understood that since the positioning component 20 needs to position the binding rings 6 in the vertical direction, but when the positioning component 20 positions the binding rings 6 vertically upward, the connection between the pressing component 21 and the positioning component 20 is particularly cumbersome. Therefore, considering the actual situation, in this embodiment, the positioning component 20 is set to position the binding rings 6 in the vertically downward direction. At the same time, the binding rings 6 are transported to the binding area 10 by the conveying device 3, so the initial height of the positioning component 20 from the horizontal plane needs to be higher than the conveying height of the conveying device 3 from the horizontal plane.
[0042] In this embodiment, the positioning component 20 includes a positioning plate 200 and a first connecting rod 2010. The positioning plate 200 and the first connecting rod 2010 are slidably connected, and the positioning component 20 is vertically and elastically installed in the binding area 10 through the first connecting rod 2010. The pressing component 21 includes a wedge block 212. The first connecting rod 2010 can form a wedge fit with the wedge block 212 to enable the positioning plate 200 to move vertically.
[0043] It can be understood that the positioning plate 200 and the first connecting rod 2010 are slidably connected, and at the same time, the positioning component 20 is vertically and elastically installed in the binding area 10 through the first connecting rod 2010, and the pressing component 21 includes a wedge block 212. When the pressing component 21 presses the binding rings 6, it needs to move horizontally toward the side where the positioning component 20 is located. Thus, the wedge block 212 contacts and abuts against the first connecting rod 2010 to generate a force. Since the pressing component 21 is fixed in the vertical direction, as the wedge block 212 moves horizontally, the first connecting rod 2010 receives a downward force exerted by the wedge block 212. Thus, the first connecting rod 2010 moves vertically downward to drive the positioning plate 200 to move vertically downward, and then position the binding rings 6. After the binding is completed, the wedge block 212 resets with the pressing component 21. Since the first connecting rod 2010 is elastically installed in the binding area 10, after the force applied by the wedge block 212 to the first connecting rod 2010 is removed, the first connecting rod 2010 drives the positioning plate 200 to move vertically upward to reset under the action of elasticity.
[0044] It should be noted that when the wedge block 212 abuts against the first connecting rod 2010 to drive the first connecting rod 2010 to drive the positioning plate 200 to move vertically, the cooperation between the wedge block 212 and the first connecting rod 2010 belongs to a friction fit. The inclined surface 2120 of the wedge block 212 rubs against the first connecting rod 2010. As the angle of the inclined surface 2120 of the wedge block 212 increases, the first connecting rod 2010 abuts against the inclined surface 2120, so that the first connecting rod 2010 moves vertically under the action of the force given by the inclined surface 2120. However, from the perspective of consumers, after the binding device is used for a long time, wear will occur between the machines, and wear will occur at the abutting part between the wedge block 212 and the first connecting rod 2010. As a result, the positioning assembly 20 may not be able to move vertically in time after long-term use, position the binding ring 6, and may not be able to cooperate with the pressing assembly 21 in time.
[0045] Therefore, in this embodiment, as Figures 4 to 7 shown, the positioning assembly 20 further includes a first connecting member 201, a second connecting rod 2011, a third connecting rod 2012, a cross bar 202 and a bearing member 203, and the pressing assembly 21 further includes a pressing plate 210, a second connecting member 211 and a first driving rod 213.
[0046] It can be understood that the second connecting member 211 is fixedly connected to the pressing plate 210 and the first driving rod 213. A connecting cavity 2013 is provided on the first connecting member 201. The second connecting member 211 passes through the connecting cavity 2013 and is cooperatively connected to the driving device 22. The wedge block 212 is fixedly connected to the first driving rod 213. Therefore, when the driving device 22 operates, the first driving rod 213 can be driven to drive the wedge block 212 and the pressing plate 210 to move synchronously. The first connecting member 201 is slidably mounted on the frame 1 through the first connecting rod 2010 and the second connecting rod 2011, and the second connecting rod 2011 passes through the first connecting member 201 and is fixedly connected to the positioning plate 200. A fixing member 2012 is provided on the second connecting rod 2011. The cross bar 202 is provided with a first connecting hole 2020 and a second connecting hole 2021. The cross bar 202 passes through the first connecting rod 2010 and the second connecting rod 2011 through the first connecting hole 2020 and the second connecting hole 2021 and is fixedly connected to the second connecting rod 2011 through the fixing member 2012. The bearing member 203 is rotatably mounted on the cross bar 202 and corresponds to the position of the wedge block 212. By driving the first driving rod 213 to move horizontally by the driving device 22, the first driving rod 213 is driven to drive the wedge block 212 and the pressing plate 210 to move horizontally. At the same time, a wedge fit is generated between the wedge block 212 and the bearing member 203 through the inclined surface 2120, so that the positioning plate 200 moves vertically, thereby enabling the pressing assembly 21 and the positioning assembly 20 to perform vertical positioning and horizontal pressing on the binding ring 6.
[0047] In this embodiment, as Figure 2 , 3 shown, a conveying device 3 is installed on the side of the frame 1. The conveying device 3 includes a first conveyor belt 30 and a pushing member 31. The pushing member 31 is fixedly installed on the first conveyor belt 30. A folding baffle 11 and a sorting plate 12 are provided above the conveying device 3. A sorting cavity 110 is formed between the folding baffle 11 and the sorting plate 12. The binding rings 6 are arranged in an orderly manner in the sorting cavity 110. By operating the first conveyor belt 30, the pushing member 31 drives the product into the binding area 10 for binding.
[0048] In this embodiment, as Figures 7 to 10 shown, the binding device further includes a flattening device 4 and a feeding device 5. The feeding device 5 is arranged below the binding area 10, and the flattening device 4 is arranged on the side of the feeding device 5 close to the binding area 10. The bound product falls onto the flattening device 4 in a vertical or inclined posture, and the flattening device 4 can push the product to the feeding device 5 in a flattened posture.
[0049] It can be understood that the traditional feeding device 5 is not provided with the flattening device 4. As a result, the processed products will directly fall onto the feeding device 5, leading to the products being randomly placed on the feeding device 5. Then, the staff needs to manually arrange the products for packing, which delays the working time and affects the efficiency of product shipment.
[0050] Therefore, in this embodiment, a flattening device 4 is provided on one side of the feeding device 5 close to the binding area 10. The flattening device 4 includes a flattening plate 40, a pushing plate 41, a power supply member 42, a cylinder 43, and a second driving rod 44. The flattening plate 40 is fixedly connected to the feeding device 5. A fixing plate 45 is provided on the back of the feeding device 5 on the side close to the binding area 10. The power supply member 42 and the cylinder 43 are fixedly connected to the fixing plate 45. The pushing plate 41 is fixedly connected to the second driving rod 44, and at the same time, the second driving rod 44 is cooperatively connected to the cylinder 43. The pushing plate 41 is located below the flattening plate 40, but there are various connection methods between the pushing plate 41 and the flattening plate 40.
[0051] Therefore, in this embodiment, there are various connection methods between the pushing plate 41 and the flattening plate 40, including but not limited to the following two.
[0052] Method 1: The pushing plate 41 is hinged to the flattening plate 40.
[0053] Method 2: The pushing plate 41 and the flattening plate 40 are not connected, and they are independently installed.
[0054] It should be noted that the above two setting methods can both meet the requirements of this application, and those skilled in the art can choose according to actual needs; in this embodiment, the above Method 2 is preferably adopted.
[0055] It can be understood that after the binding of the products is completed, they fall onto the pushing plate 41. The cylinder 43 drives the second driving rod 44 to move, so that the pushing plate 41 is displaced under the drive of the second driving rod 44. Since the products fall in a vertical or inclined posture, after the pushing plate 41 is displaced, the products will fall onto the feeding device 5 in a flattened posture.
[0056] It can also be understood that the feeding device 5 includes a second conveyor belt 51, a conveyor frame 50, and a movable baffle 52. The conveyor frame 50 is arranged below the binding area 10. The flattening device 4 is fixedly connected to one side of the conveyor frame 50 close to the binding area 10. The second conveyor belt 51 is cooperatively connected to the conveyor frame 50. The movable baffle 52 is installed on the side of the conveyor frame 50 away from the binding area 10. The second conveyor belt 51 conveys the products to one side of the movable baffle 52 for self-arrangement.
[0057] It should be noted that for the condition that the movable baffle 52 can enable the products to accumulate and self-align, the structure and angle of the movable baffle 52 are required. Therefore, in this embodiment, the structure of the movable baffle 52 is defined as a folded shape and the angle of the movable baffle is 120°.
[0058] The foregoing describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present application. Without departing from the spirit and scope of the present application, various changes and improvements will occur to the present application, and these changes and improvements all fall within the scope of the present application claimed. The scope of protection claimed by the present application is defined by the appended claims and their equivalents.
Claims
1. A binding device, characterized in that: include: A frame, a binding mechanism and a conveying device; a binding area is set on one side of the frame, the conveying device is installed on the frame and extends to the binding area, the conveying device is suitable for conveying the products to be bound to the binding area, and unloading the products after the binding is completed; the binding mechanism is installed in the binding area, the binding mechanism is suitable for positioning the binding ring of the product, and binding by pressing the binding ring.
2. A binding device as claimed in claim 1, characterized in that: The binding ring is conveyed upward to the binding area, and the binding mechanism includes a clamping assembly, a positioning assembly and a driving device; the clamping assembly is suitable for clamping the binding ring under the horizontal drive of the driving device; the positioning assembly and the clamping assembly are coordinated through a reversing structure, and the clamping assembly is suitable for driving the positioning assembly to move vertically through the reversing structure to vertically position the binding ring.
3. A binding device as claimed in claim 2, characterized in that: The initial height of the positioning assembly is higher than the conveying height of the conveying device.
4. A binding device as claimed in claim 2, characterized in that: The positioning assembly includes a positioning plate and a first connecting rod; the positioning plate and the first connecting rod are fixedly connected and the positioning assembly is vertically elastically installed in the binding area through the first connecting rod; the clamping assembly is suitable for cooperating with the first connecting rod through the reversing structure so that the positioning plate moves vertically under the horizontal drive of the clamping assembly.
5. A binding device as claimed in claim 4, characterized in that: The clamping assembly includes a wedge block, and the positioning assembly also includes a cross bar; the cross bar is horizontally fixedly installed on the top of the first connecting rod, and the wedge block is horizontally arranged and cooperates with the cross bar to form a reversing structure; then the horizontal movement of the wedge block drives the cross bar to drive the positioning plate to move vertically.
6. A binding device as claimed in claim 5, characterized in that: The clamping assembly also includes a pressure plate and a first driving rod; the first driving rod is horizontally installed in the binding area and one end is cooperatively connected to the driving device, and the pressure plate is fixedly installed at one end of the first driving rod away from the driving device; the wedge block is fixedly connected to the first driving rod.
7. A binding device as claimed in claim 1, characterized in that: The binding device further comprises a feeding device and a flattening device; the feeding device is arranged below the binding area, and the flattening device is arranged on the side of the initial end of the feeding device; The bound products are suitable for falling to the initial end of the feeding device and leaning against the flattening device, and the flattening device is suitable for pushing down the leaning products in sequence and conveying them in a stacked manner.
8. A binding device as claimed in claim 7, characterized in that: The paving device includes a push plate, a second driving rod and a cylinder; the cylinder is fixedly installed on the back of the initial end of the feeding device, the push plate and the second driving rod are fixedly connected and located above the initial end of the feeding device, and the second driving rod and the cylinder are cooperatively connected; by driving the cylinder, the second driving rod drives the push plate to move.
9. A binding device according to claim 7, characterized in that: The feeding device includes a conveyor belt, a conveyor frame and a movable baffle; the conveyor frame is fixedly arranged, and the movable baffle is installed at the unloading end of the conveyor frame away from the initial end of the feeding device; the conveyor belt is installed on the conveyor frame to transport the bound products to the unloading end of the conveyor frame, and then the products are stacked vertically or obliquely in sequence through the movable baffle.
10. A binding device according to claim 9, characterized in that: The included angle between the movable baffle and the horizontal direction is 100° to 135°.